GK65597U
GK65597U
403D-15
2007/12/07
The information given within this parts b ook was correct at the time of printing and i s subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual. Always refer to your local Perkins outlet before purchasing any parts Subject to any existing rights of third parties, t he information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents 1.
Introduction
Pg. 4
2.
How To Use Your Parts Book
Pg. 4
3.
Engine Breakdown
Pg. 5
4.
Symbol Descriptions
Pg. 9
5.
Parts Lists & Illustrations
Pg. 11
6.
Parts Index
Pg. 140
Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; t herefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features fe atures within the book to make it easy to find the parts you require. Front Page
This lists your build list number and the date of publication of this book Symbol Descriptions
Provides a quick reference guide to the symbols used within the book. Engine Breakdown
Use this to identify all the major sections of your engine and the rele vant pages within the book. Parts Lists & Illustrations
This section shows each major section sec tion of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual. Parts Index
Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section
Page
Section
Page
Cylinder Block ACPG0009
11
Timing Case ADPG0034
37
Cylinder Block ACPG0009
13
Timing Case ADPG0034
39
Crankshaft, Pistons & Connecting Rods ACPG0009
15
Timing Case ADPG0034
41
Crankshaft, Pistons & Connecting Rods ACPG0009
17
Camshaft & Gears ADPG0034
43
Rear End Oil Seal ACPG0009
19
Fuel Injection Pump AFPG0034
45
Cylinder Head ACPG0009
21
High Pressure Fuel Pipes AFPG0034
47
Cylinder Head ACPG0009
23
Atomisers AFPG0034
49
Rocker Shaft Assembly ACPG0009
25
Fuel Leak-Off Pipe AFPG0034
51
Oil Pump ACPG0009
27
Flywheel Housing CDPG0012
53
Pipes ACPG0009
29
Flywheel & Starter Starter Ring DDPG0009
55
Relief Valve ACPG0009
31
Starter Motor EDPG0004
57
Timing Case ADPG0034
33
Pulleys FBPG0009
59
Timing Case ADPG0034
35
Lubricating Oil Sump GBPG0016
61
Page 5
Engine Breakdown
Section
Page
Section
Page
Dipstick & Tube GBPG0016
63
Blanking Plates QCPG0009
89
Dipstick & Tube GBPG0016
65
Cylinder Head Cover TBPG0004
91
Sump GCPG0000
67
Feed Pipes TBPG0004
93
Filler HBPG0007
69
Air Filter Assembly TDPG0007
95
Oil Filter JBPG0000
71
Pipework & Connections TDPG0007
97
Oil Filter JCPG0000
73
Exhaust Manifold UBPG0004
99
Front End Drive Input KBPG0005
75
Exhaust Connection UDPG0001
101
Water Pump LBPG0006
77
Lift Pump VBPG0015
103
Thermostat & Housing LBPG0006
79
Fuel Filter VBPG0015
105
Thermostat & Housing LDPG0005
81
Pipework & Connections VBPG0015
107
Fan Drive MEPG0001
83
Cold Start System WDPG0002
109
Alternator Bracket & Fixings NDPG0016
85
Engine Lifting Eyes XBPG0009
111 111
Drive Belt & Tensioner NEPG0010
87
Throttle & Stop Controls ZAPG0011
113 113
Page 6
Engine Breakdown
Section
Page
Heater/Starter Heater/Starter Switch ZEPG0001
115 115
Instrumentation ZJPG0008
117 117
Instrumentation ZLPG0006
119 119
Radiator & Cowling ZMPG0008
121
Radiator & Cowling ZMPG0008
123
Radiator & Cowling ZMPG0008
125
Fan ZMPG0008
127
Guards ZMPG0008
129
Guards ZMPG0008
131
Engine Mounts ZMPG0008
133
Electrical Wiring & Fittings ZPPG0002
135
Fuel Pre-Lift Pump ZVPG0002
137
Application Miscellaneous & Auxiliaries ZZPG0004
139
Page 7
Engine Breakdown
Page 8
Symbols and Notes Symbol
Description
A
From Engine Number
B
Upto Engine Number
C
Repairs and Replaces
D
See Appropriate Section - Reference Number
E
Alternative
F
Order
G
Remanufactured Part
H
New for Old Part
I
Number of Teeth Teeth
J
Thickness
K
Bottom
L
Top
M
Left Hand
N
Right Hand
O
Reference for Detailed Breakdown
P
Other Service Options Available Available
Q
Cylinder Number
R
See History Section
Page 9
Cylinder Block
Plate A
ACPG0009
1
15 14
2 22
21 20
5
4 6 17 16
7 10
13
3
19
18
11 8 9
12
Page 10
Cylinder Block
Plate A
ACPG0009
Item
Part No.
References
1
Qty.
Description
1
CYLINDER BLOCK ASSEMBLY
2
064210025
1
PLUG
3
064210040
1
PLUG
4
064210040
2
PLUG
5
064210040
1
PLUG
6
198466010
2
PLUG
7
198466020
2
PLUG
8
198466020
2
PLUG
9
198466020
1
PLUG
10
198466940
4
PLUG
11
165296220
1
SHAFT
12
198517222
1
BUSH
13
042309013
1
NEEDLE BEARING
14
04 0 40106203
1
BALL BEARING
15
064100045
1
PLUG
16
012110635
2
STUD
17
012110660
1
STUD
18
030500616
2
DOWEL
19
030501025
2
DOWEL
20
010109441
2
STUD
21
030500612
2
DOWEL
22
030309005
2
PIN
1
BUSH
1
BUSH
P
Notes
(A ( A)
Service Options
12
198517226
12
198517229
J (-)0.25MM J (-)0.50MM
Footnotes
(A) (A)
SER SERVICE VICE BY BY COMP COMPLE LETE TE ENG ENGIN INE E
Page 11
Cylinder Block
Plate B
ACPG0009
3 2
1
Page 12
Cylinder Block
Plate B
ACPG0009
Item
Part No.
1
U65166580
2 3
References
R a.
Qty.
Description
1
PLATE
165996590
1
GASKET - TIMING CASE
011310612
2
SCREW
1
PLATE
Notes
History a.
1
165166580
Page 13
Crankshaft, Pistons & Connecting Rods
Plate A
ACPG0009
1 27
2 5
4 6 7 20
24
3
21
14
18 23
15
22
8
12 17 25
16
9
19 11
10
13 26
Page 14
Crankshaft, Pistons & Connecting Rods
Plate A
ACPG0009
Item
Part No.
1
115256950
References
F 115256950
2
Qty.
Description
Notes
1
CRANKSHAFT ASSEMBLY
1
CRANKSHAFT
3
115276270
1
CRANKSHAFT GEAR
4
030509020
1
KEY
5
030300816
1
PIN
6
199266200
1
THRUST WASHER
7
199266200
1
THRUST WASHER
8
110156171
1
HOLDER
1
CAP
1
CAP
F 110156171 F 110156171
9 10 11
030500612
2
DOWEL
12
010109406
2
SCREW
13
011511070
1
SCREW
14
110156181
1
HOLDER
1
CAP
1
CAP
F 110156181 F 110156181
15 16 17
030500612
2
DOWEL
18
010109406
2
SCREW
19
011511070
1
SCREW
20
110156191
1
HOLDER
1
CAP
1
CAP
F 110156191 F 110156191
21 22 23
030500612
2
DOWEL
24
010109406
2
SCREW
25
010700865
2
SCREW
26
198586050
1
MAIN BEARING KIT
(A) STD.
27
198586080
1
BIG END BEARING KIT
(A) STD.
(-)0.25MM
1
MAIN BEARING KIT - U/S
(A)
(-)0.50MM
1
MAIN BEARING KIT - U/S
(A)
(-)0.25MM
1
BIG END BRG KIT - U/S
(A)
(-)0.50MM
1
BIG END BRG KIT - U/S
(A)
Service Options
26
198586054
26
198586057
27
198586084
27
198586087
J J J J
Footnotes
(A) (A)
BEAR BEARIN INGS GS ARE ARE PRE PRE-F -FIN INIS ISHE HED D
Page 15
Crankshaft, Pistons & Connecting Rods
Plate B
ACPG0009
2
1
3
6 10
11 8 4
5
7
9
12
Page 16
Crankshaft, Pistons & Connecting Rods
Plate B
ACPG0009
Item
Part No.
1
115017541
F 115017541
2 3
References
115107970
Qty.
Description
3
PISTON AND RING KIT
1
PISTON
1
PISTON RING KIT
4
115326220
3
GUDGEON PIN
5
03 036500028
3
CIRCLIP
6
03 036500028
3
CIRCLIP
7
115026251
3
CON ROD ASSEMBLY
1
ROD
F 115026251 F 115026251
8
1
CAP
10
9 198517265
1
SMALL END BUSH
11
115176140
2
CON ROD BOLT
12
020109120
2
CON ROD NUT
Notes
Page 17
Rear End Oil Seal
Plate A
ACPG0009
1
Page 18
Rear End Oil Seal
Plate A
ACPG0009
Item
Part No.
1
198636170
References
Qty.
1
Description
SEAL - REAR END OIL
Notes
(A,B)
Footnotes
(A)
SEE SERVIC SERVICE E BULLET BULLETIN IN NO.19 NO.195 5
(B)
ALSO ALSO ORDE ORDER R WEAR WEAR SLEEVE SLEEVE - 299 29990 9003 037 7
Page 19
Cylinder Head
Plate A
ACPG0009
22 21
1
20 14 19 13
4 18
12 17 8 11
2 6
3 5 7 15
9
16
10
Page 20
Cylinder Head
Plate A
ACPG0009
Item
Part No.
1
111011050
References
F 111011050
2
Qty.
Description
1
CYLINDER HEAD ASSEMBLY
1
CYLINDER HEAD
3
064210010
2
PLUG
4
064210018
5
CAP
5
064210025
2
PLUG
6
064210025
1
PLUG
7
064210030
1
CAP
8
064210030
1
CAP
9
TPN646
3
VALVE SEAT INSERT
10
120166380
3
INTAKE VALVE
11
120406070
3
SEAL - VALVE STEM
12
198217470
3
VALVE SPRING
13
120186080
3
CAP
14
120226070
6
VALVE COLLET
15
TPN645
3
VALVE SEAT INSERT
16
120176380
3
EXHAUST VALVE
17
120406050
3
SEAL - VALVE STEM
18
198217470
3
VALVE SPRING
19
120186080
3
CAP
20
120226070
6
VALVE COLLET
21
120216040
3
VALVE SPRING CAP
22
120216040
3
VALVE SPRING CAP
Notes
(A)
(B)
Footnotes
(A)
INLET
(B)
EXHAUST
Page 21
Cylinder Head
Plate B
ACPG0009
3 2
5
4
1
Page 22
Cylinder Head
Plate B
ACPG0009
Item
Part No.
References
P
1
Qty.
Description
1
GASKET - CYLINDER HEAD
2
111136480
11
SCREW
3
111136490
3
SCREW
4
012110655
2
STUD
5
012110860
2
STUD
1
GASKET - CYLINDER HEAD
1
GASKET - CYLINDER HEAD
Notes
Service Options
1
111147491
1
111147501
J 1.3MM J 1.4MM
Page 23
Rocker Shaft Assembly
Plate A
ACPG0009
1
4
15
5
9 6
14
7
10
8 13
11 3
16
2
17 12
Page 24
Rocker Shaft Assembly
Plate A
ACPG0009
Item
Part No.
1
120037000
2
References
R a. F 120037000
Qty.
Description
Notes
1
ROCKER BOX ASSEMBLY
1
ROCKER BOX
3
120316281
1
SHAFT
4
120356141
3
ROCKER ARM ASSEMBLY
5
198217170
2
ROCKER SHAFT SPRING
6
199280300
4
WASHER
7
120356131
3
ROCKER ARM ASSEMBLY
8
052109076
1
SEAL - O RING
EXHAUST
9
199486220
6
ADJUSTING SCREW
10
020109076
6
NUT
11
199486320
1
SCREW
12
120996140
1
SEAL - ROCKER BOX
13
011310635
2
SCREW
14
012109044
3
STUD
15
023100010
3
NUT
16
120456250
6
PUSHROD
17
120116160
6
TAPPET
1
ROCKER BOX ASSEMBLY
INLET
History a.
1
120037000
Page 25
Oil Pump
Plate A
ACPG0009
14
2
1 5 3 6
4
7
8 9 10
11
12
Page 26
Oil Pump
Plate A
ACPG0009
Item
Part No.
1
165026270
References
F 165026270 F 165026270 F 165026270
2 3 4
Qty.
Description
1
IDLER GEAR
1
IDLER GEAR
1
ROTOR
1
ROTOR
5
198517290
3
BUSH
6
030509018
3
DOWEL
7
198217760
1
SPRING
1
COVER
8
140116220
P
9
Notes
1
SHIM
10
198216720
1
SPRING
11
199236540
1
COLLAR
12
036800010
1
CIRCLIP
14
199266270
1
THRUST WASHER
(+)0.10MM
1
SHIM
(+)0.15MM
1
SHIM
(+)0.20MM
1
SHIM
(+)0.50MM
1
SHIM
Service Options
9
199286150
9
199286160
9
199286170
9
199286180
J J J J
Page 27
Pipes
Plate A
ACPG0009
4
1
3 2
Page 28
Pipes
Plate A
ACPG0009
Item
Part No.
References
Qty.
Description
Notes
1
14 140606941
1
OIL PIPE
2
198486780
1
BOLT
3
140996260
1
WASHER
4
140996260
1
WASHER
Page 29
Relief Valve
Plate A
ACPG0009
1
2
Page 30
Relief Valve
Plate A
ACPG0009
Item
Part No.
References
Qty.
Description
1
140036220
1
RELIEF VALVE
2
052109078
1
SEAL - O RING
Notes
Page 31
Timing Case
Plate A
ADPG0034
2
4
3
1
Page 32
Timing Case
Plate A
ADPG0034
Item
Part No.
1
References
Qty.
Description
1
TIMING GEAR
2
165996630
1
GASKET - TIMING CASE
3
011310640
8
SCREW
4
011310660
4
SCREW
5
023100006
1
NUT
Notes
(A)
Footnotes
(A)
SEE FOLLOW FOLLOWING ING PAR PARTS TS LIST LIST FOR SERVICE SERVICE COMPONEN COMPONENTS TS
Page 33
Timing Case
Plate B
ADPG0034
2
3
4
1
5
Page 34
Timing Case
Plate B
ADPG0034
Item
Part No.
1
165106870
2
References
R a.
Qty.
Description
1
TIMING CASE
030300414
1
PIN
3
110416290
1
BEARING HOLDER ASSEMBLY
4
052300850
1
SEAL - O RING
5
198636160
1
SEAL - FRONT END OIL
1
TIMING CASE
Notes
History a.
1
165116571
Page 35
Timing Case
Plate C
ADPG0034
10
8
7 6
9
5 1
2 12
11
3
13
4
Page 36
Timing Case
Plate C
ADPG0034
Item
Part No.
References
1
12 125616120
1
BRACKET
2
165996640
1
GASKET
3
125156262
1
ARM
4
198217870
1
SPRING
5
052100070
1
SEAL - O RING
6
198217750
1
SPRING
7
023100008
1
NUT
8
2315C039
1
SCREW
R a.
Qty.
Description
9
2648A120
1
NUT
10
26420462
1
ANTI-TAMPER CAP
11
2315C039
1
SCREW
12
2318A207
1
NUT
13
011310614
4
SCREW
1
ARM
Notes
History a.
3
125156261
Page 37
Timing Case
Plate D
ADPG0034
9
2
4 3
1 8
7 6
5
Page 38
Timing Case
Plate D
ADPG0034
Item
Part No.
1
125046613
2
References
R a.
Qty.
Description
Notes
1
CONTROL LEVER
125116221
1
SHAFT
3
025100008
1
WASHER
4
125306141
1
CONTROL LEVER LEVER
5
125116211
1
SHAFT
6
025100006
1
WASHER
7
024500006
1
NUT
8
198217880
1
SPRING
9
031100004
1
PIN
R b.
History a.
1
125046612
1
CONTROL LEVER
4
125306140
1
CONTROL LEVER
b.
Page 39
Timing Case
Plate E
ADPG0034
7
6
2
1 3 4
5 8
10 9 12 11
Page 40
Timing Case
Plate E
ADPG0034
Item
Part No.
1
131046650
References
F 131046650
2
Qty.
Description
1
SCREW
1
BOLT
3
020109177
1
NUT
4
025100010
1
WASHER
5
198217910
1
SPRING
Notes
6
198346160
1
RING
7
131276440
1
ANTI-TAMPER CAP
8
131466290
1
BOLT
9
020109231
1
NUT
10
025100006
1
WASHER
11
064210012
1
CAP
12
131466270
1
ANTI-TAMPER CAP
Page 41
Camshaft & Gears
Plate A
ADPG0034
8
9
1 2
4
5
7
6
3
Page 42
Camshaft & Gears
Plate A
ADPG0034
Item
Part No.
1
12 120027000
2
References
Qty.
Description
1
CAMSHAFT
1
CAMSHAFT
3
120016240
1
CAMSHAFT GEAR
4
034100508
1
WOODRUFF KEY
5
040156304
1
BALL BEARING
6
199216320
1
SPACER
7
125256240
1
SLIDER
8
199566651
1
PLATE
9
011310612
2
SCREW
Notes
Page 43
Fuel Injection Pump
Plate A
AFPG0034
3 1 5 9 4 8 6
2
7
Page 44
Fuel Injection Pump
Plate A
AFPG0034
Item
Part No.
1
131017592
References
F 131017592
2
Qty.
Description
Notes
1
FUEL INJECTION PUMP
1
FUEL INJECTION PUMP
3
131246170
1
BOLT
4
131246010
1
CONNECTION
5
131296255
1
WASHER
6
131296255
1
WASHER
1
SHIM
P
7 8
010800820
2
SCREW
9
023100008
2
NUT
0.20MM
1
SHIM
0.25MM
1
SHIM
0.3MM
1
SHIM
0.35MM
1
SHIM
0.4MM
1
SHIM
0.50MM
1
SHIM
0.50MM
1
SHIM
Service Options
7
131437541
7
131437740
7
131437551
7
131437750
7
131437561
7
131437580
7
131437571
J J J J J J J
Page 45
High Pressure Fuel Pipes
Plate A
AFPG0034
3
2
1 6
4
5
7
Page 46
High Pressure Fuel Pipes
Plate A
AFPG0034
Item
Part No.
1
131507450
2
131507460
3
131507470
4
References
Q 1 Q 2 Q 3
Qty.
Description
1
FUEL INJECTION PIPE
1
FUEL INJECTION PIPE
1
FUEL INJECTION PIPE
199106021
2
CLAMP
5
199106021
2
CLAMP
6
010110625
2
SCREW
7
023100006
2
NUT
Notes
Page 47
Atomisers
Plate A
AFPG0034
2
1
3
Page 48
Atomisers
Plate A
AFPG0034
Item
Part No.
1
13 131406440
2 3
131426230 131426200
References
Qty.
Description
Notes
3
INJECTOR
1
SEAL - INJECTOR
3
SEAL - INJECTOR
Page 49
Fuel Leak-Off Pipe
Plate A
AFPG0034
2 3 1 4
Page 50
Fuel Leak-Off Pipe
Plate A
AFPG0034
Item
Part No.
References
Qty.
Description
Notes
1
13 131606420
1
FUEL PIPE
2
198487450
1
BOLT
3
025100008
1
WASHER
4
025100008
1
WASHER
Page 51
Flywheel Housing
Plate A
CDPG0012
1
2
3
6 5 4
Page 52
Flywheel Housing
Plate A
CDPG0012
Item
Part No.
References
Qty.
Description
Notes
1
110446612
1
FLYWHEEL HOUSING
2
398460091
1
PLUG
3
011510820
10
SCREW
4
010111030
2
BOLT
5
026200010
2
WASHER
6
027100010
2
WASHER
Page 53
Flywheel & Starter Ring
Plate A
DDPG0009
4
2
1
3
Page 54
Flywheel & Starter Ring
Plate A
DDPG0009
Item
Part No.
1
11 115357040
F 115357040
2 3 4
References
115376040 010109341
Qty.
Description
1
FLYWHEEL
1
FLYWHEEL
1
STARTER RING
6
BOLT
Notes
Page 55
Starter Motor
Plate A
EDPG0004
1
Page 56
Starter Motor
Plate A
EDPG0004
Item
Part No.
1
185086600
References
Qty.
1
Description
STARTER MOTOR
Notes
Page 57
Pulleys
Plate A
FBPG0009
1
Page 58
Pulleys
Plate A
FBPG0009
Item
Part No.
1
145337040
References
Qty.
1
Description
Notes
1 GROOVE WATERPUMP PULLEY
Page 59
Lubricating Oil Sump
Plate A
GBPG0016
7
6
4
2
5
3
1
Page 60
Lubricating Oil Sump
Plate A
GBPG0016
Item
Part No.
References
1
110708760
1
SUMP
2
110996910
1
GASKET - SUMP
3
010109235
26
SCREW
4
140406690
1
STRAINER
5
011310612
2
SCREW
6
140987070
1
PIPE - OIL SUCTION
7
052109076
1
SEAL - O RING
R a. R a.
Qty.
Description
Notes
History a.
4
14 140406360
1
STRAINER
6
140987050
1
PIPE - OIL SUCTION
Page 61
Dipstick & Tube
Plate A
GBPG0016
1
2
3
4
Page 62
Dipstick & Tube
Plate A
GBPG0016
Item
Part No.
References
Qty.
Description
Notes
1
TPN467
1
DIPSTICK
2
110756490
1
DIPSTICK TUBE
3
010109235
1
SCREW
4
052100100
2
SEAL - O RING
Page 63
Dipstick & Tube
Plate B
GBPG0016
4
1
2
3
Page 64
Dipstick & Tube
Plate B
GBPG0016
Item
Part No.
References
Qty.
Description
1
198436290
1
PLUG
2
052100100
1
SEAL - O RING
3
052100100
1
SEAL - O RING
4
011310612
1
SCREW
Notes
Page 65
Sump
Plate A
GCPG0000
2
1
Page 66
Sump
Plate A
GCPG0000
Item
Part No.
References
Qty.
Description
1
010109238
2
SCREW
2
025100016
2
WASHER
Notes
Page 67
Filler
Plate A
HBPG0007
1
2
3
4
Page 68
Filler
Plate A
HBPG0007
Item
Part No.
References
Qty.
Description
1
198436350
1
OIL FILLER CAP
2
052100400
1
SEAL - O RING
3
398430080
1
OIL FILLER CAP
4
052100280
1
SEAL - O RING
Notes
Page 69
Oil Filter
Plate A
JBPG0000
1
Page 70
Oil Filter
Plate A
JBPG0000
Item
Part No.
1
140517050
References
Qty.
1
Description
OIL FILTER
Notes
Page 71
Oil Filter
Plate A
JCPG0000
1
Page 72
Oil Filter
Plate A
JCPG0000
Item
Part No.
1
140546020
References
Qty.
1
Description
Notes
CONNECTION
Page 73
Front End Drive Input
Plate A
KBPG0005
2
3
Page 74
1
Front End Drive Input
Plate A
KBPG0005
Item
Part No.
References
Qty.
Description
1
115397350
1
CRANKSHAFT PULLEY
2
034100508
1
WOODRUFF KEY
3
020109086
1
NUT
Notes
Page 75
Water Pump
Plate A
LBPG0006
1 2
4
6
7
3 5
Page 76
Water Pump
Plate A
LBPG0006
Item
Part No.
References
1
145010060
1
WATER PUMP
2
145996990
1
GASKET - WATER PUMP
3
011310635
4
SCREW
4
023100006
1
NUT
5
145537300
1
HOSE
6
2481877
1
HOSE CLIP
7
2481877
1
HOSE CLIP
R a. R a.
Qty.
Description
Notes
History a.
6
06 067100025
1
HOSE CLIP
7
06 067100025
1
HOSE CLIP
Page 77
Thermostat & Housing
Plate A
LBPG0006
2
5
6 3
1
4
7
Page 78
Thermostat & Housing
Plate A
LBPG0006
Item
Part No.
References
Qty.
Description
1
145046110
1
THERMOSTAT HOUSING
2
145206230
1
THERMOSTAT
3
145996930
1
GASKET - THERMOSTAT HSG
4
011310655
2
BOLT
5
023100006
2
NUT
6
064500030
1
PLUG
7
064500060
1
PLUG
Notes
Page 79
Thermostat & Housing
Plate A
LDPG0005
3
1
2
Page 80
Thermostat & Housing
Plate A
LDPG0005
Item
Part No.
References
Qty.
Description
1
145226320
1
CONNECTION
2
145996051
1
GASKET - THERMOSTAT HSG
3
011510825
2
SCREW
Notes
Page 81
Fan Drive
Plate A
MEPG0001
1
2
Page 82
Fan Drive
Plate A
MEPG0001
Item
Part No.
References
Qty.
Description
1
145386910
1
EXTENSION
2
011310625
4
SCREW
Notes
Page 83
Alternator Bracket & Fixings
Plate A
NDPG0016
1
10
6
9
8 7
3
4
5
2
Page 84
Alternator Bracket & Fixings
Plate A
NDPG0016
Item
Part No.
References
Qty.
Description
1
185046500
1
ALTERNATOR
2
TPN744
1
ALTERNATOR BRACKET
3
2314H022
1
SCREW
4
023100008
1
NUT
5
011510820
3
SCREW
6
185727130
1
LEVER
7
011510825
1
SCREW
8
026100008
1
WASHER
9
011510825
1
SCREW
10
026109017
1
WASHER
Notes
Page 85
Drive Belt & Tensioner
Plate A
NEPG0010
1
Page 86
Drive Belt & Tensioner
Plate A
NEPG0010
Item
Part No.
1
080109134
References
Qty.
1
Description
Notes
BELT
Page 87
Blanking Plates
Plate A
QCPG0009
4 5 6
7
2
1
3
Page 88
Blanking Plates
Plate A
QCPG0009
Item
Part No.
References
Qty.
Description
Notes
1
165206790
1
COVER
2
052300850
1
SEAL - O RING
3
010311095
2
BOLT
4
020910010
2
NUT
5
027100010
2
WASHER
6
165206790
1
COVER
7
052300850
1
SEAL - O RING
Page 89
Cylinder Head Cover
Plate A
TBPG0004
9
3
2
10
11
8
1
4 5
6
7
Page 90
Cylinder Head Cover
Plate A
TBPG0004
Item
Part No.
References
Qty.
Description
1
111217451
1
CYLINDER HEAD COVER
2
110566080
1
BREATHER VALVE
3
011100408
4
METRIC BOLT
4
110666210
1
RETAINING PLATE
5
110666060
1
GAUZE
6
015600406
6
SCREW
7
111996410
1
GASKET - CYL. HEAD COVER
8
011310640
2
SCREW
9
011310660
2
SCREW
10
024600010
3
NUT
11
140996270
3
WASHER
Notes
Page 91
Feed Pipes
Plate A
TBPG0004
2
1
3
5
4
6
Page 92
Feed Pipes
Plate A
TBPG0004
Item
Part No.
References
Qty.
Description
1
13 135566570
1
PIPE - AIR
2
135996950
1
GASKET
3
011310620
2
SCREW
4
165206810
1
COVER
5
3688A035
1
GASKET
6
010109600
2
SCREW
Notes
Page 93
Air Filter Assembly
Plate A
TDPG0007
1
6
3
4
2
5
Page 94
Air Filter Assembly
Plate A
TDPG0007
Item
Part No.
1
135016340
References
F 135016340
2
Qty.
Description
Notes
1
AIR FILTER ASSEMBLY
1
BODY
3
135326205
1
MAIN AIR FILTER
4
26510402
1
INDICATOR
5
26510194
1
VALVE
1
BRACKET
6
26510417
Page 95
Pipework & Connections
Plate A
TDPG0007
6
8
7
4
1
3
2
5
Page 96
Pipework & Connections
Plate A
TDPG0007
Item
Part No.
1
U30976790
2
References
R a.
Qty.
Description
1
BRACKET
2314H003
2
SCREW
3
199216340
1
SPACER
4
2314H005
2
SCREW
5
023100008
2
NUT
6
TPN505
1
HOSE
7
21825194
1
CLIP
8
21825194
1
CLIP
1
BRACKET
Notes
History a.
1
TPN643
Page 97
Exhaust Manifold
Plate A
UBPG0004
2
1
4
3
Page 98
Exhaust Manifold
Plate A
UBPG0004
Item
Part No.
References
Qty.
Description
1
135617690
1
EXHAUST MANIFOLD
2
135997120
1
GASKET - EXHAUST MANIFOLD
3
011510860
4
SCREW
4
023100008
2
NUT
Notes
Page 99
Exhaust Connection
Plate A
UDPG0001
2
1
3
5
4
6
Page 100
Exhaust Connection
Plate A
UDPG0001
Item
Part No.
References
Qty.
Description
1
314120070
1
FLANGE
2
314990013
1
GASKET - EXHAUST
3
011510825
4
SCREW
4
314120070
1
FLANGE
5
314990013
1
GASKET - EXHAUST
6
011510825
4
SCREW
Notes
Page 101
Lift Pump
Plate A
VBPG0015
1
3
2
Page 102
Lift Pump
Plate A
VBPG0015
Item
Part No.
References
Qty.
Description
1
13 130506351
1
LIFT PUMP
2
2415A070
1
SEAL - O RING
3
2314F003
2
SCREW
Notes
Page 103
Fuel Filter
Plate A
VBPG0015
3 9 4 13
1 12
2
6 5
10
7 8
11
Page 104
Fuel Filter
Plate A
VBPG0015
Item
Part No.
References
Qty.
Description
Notes
1
2656613
1
FUEL FILTER ASSEMBLY
2
13 130976780
1
BRACKET
3
010111030
2
BOLT
4
026200010
2
WASHER
5
020900010
2
NUT
6
027100010
2
WASHER
7
011510825
2
SCREW
8
026100008
2
WASHER
9
26561117
1
FUEL FILTER KIT
1
ELEMENT
R a.
F 26561117
10
11
0490786
1
SEAL
12
0490786
1
SEAL
13
26560014
1
SEAL - O RING
2
SCREW
History a.
7
011510820
Page 105
Pipework & Connections
Plate A
VBPG0015
11
12 13 14 2
1
4
7 6
5 3
10
8
9
Page 106
Pipework & Connections
Plate A
VBPG0015
Item
Part No.
References
Qty.
Description
1
13 131246270
1
FUEL PIPE
2
33811114
1
OLIVE
3
068209126
1
HOSE
4
067100015
1
CLIP
5
067100015
1
CLIP
6
131246290
1
PIPE - LOW PRESSURE FUEL
7
33811114
1
OLIVE
8
068209104
1
HOSE
9
067100015
1
CLIP
10
067100015
1
CLIP
11
32184226
1
PLUG
12
0920146
1
WASHER
13
0650204
2
PLUG
14
0920154
2
WASHER
Notes
Page 107
Cold Start System
Plate A
WDPG0002
7
6
4
3
1
2
Page 108
5
Cold Start System
Plate A
WDPG0002
Item
Part No.
1
18 185366190
References
F 185366190 F 185366190
2 3
Qty.
Description
3
GLOWPLUG
1
GLOWPLUG
1
NUT
Notes
4
185376140
1
CONNECTOR
5
020100004
1
NUT
6
027100004
1
WASHER
7
185606170
1
CABLE
Page 109
Engine Lifting Eyes
Plate A
XBPG0009
3
1 2
Page 110
Engine Lifting Eyes
Plate A
XBPG0009
Item
Part No.
References
Qty.
Description
1
195816100
1
LIFTING EYE
2
011511020
1
SCREW
3
195816100
1
LIFTING EYE
Notes
Page 111
Throttle & Stop Controls
Plate A
ZAPG0011
2
3
1
Page 112
Throttle & Stop Controls
Plate A
ZAPG0011
Item
Part No.
References
Qty.
Description
Notes
1
125416440
1
CONTROL LEVER
2
18 185206450
1
SOLENOID
3
025100016
1
WASHER
Page 113
Heater/Starter Switch
Plate A
ZEPG0001
1
2
3
5
O N
F F O
4
Page 114
Heater/Starter Switch
Plate A
ZEPG0001
Item
Part No.
1
385201161
References
F 385201161
2
Qty.
Description
1
SWITCH
1
IGNITION SWITCH
3
385210061
1
KEY
4
385800010
1
CAP
1
PLATE
5
390190030
Notes
Page 115
Instrumentation
Plate A
ZJPG0008
5
1
2
3
4
Page 116
Instrumentation
Plate A
ZJPG0008
Item
Part No.
References
Qty.
Description
Notes
1
185246290
1
OIL PRESSURE SWITCH
2
198486871
1
BANJO BOLT
3
140996260
1
WASHER
4
140996260
1
WASHER
5
064400010
1
PLUG
Page 117
Instrumentation
Plate A
ZLPG0006
1
Page 118
Instrumentation
Plate A
ZLPG0006
Item
Part No.
1
385720510
References
Qty.
1
Description
Notes
WATER TEMPERATURE SWITCH
Page 119
Radiator & Cowling
Plate A
ZMPG0008
1 3 4
2
Page 120
Radiator & Cowling
Plate A
ZMPG0008
Item
1
Part No.
References
TPN440
F TPN440
2
Qty.
Description
1
RADIATOR
1
RADIATOR
Notes
3
24850072
1
RADIATOR CAP
4
24850083
1
SHROUD
Page 121
Radiator & Cowling
Plate B
ZMPG0008
1
2
3
6
4
5
Page 122
Radiator & Cowling
Plate B
ZMPG0008
Item
Part No.
References
Qty.
Description
1
TPN431
1
HOSE
2
TPN465
1
HOSE CLIP
3
TPN465
1
HOSE CLIP
4
TPN432
1
HOSE
5
TPN465
1
HOSE CLIP
6
TPN465
1
HOSE CLIP
Notes
Page 123
Radiator & Cowling
Plate C
ZMPG0008
9
7
8
3
1
6
5
4 2
Page 124
Radiator & Cowling
Plate C
ZMPG0008
Item
Part No.
References
Qty.
Description
1
U4 U45976820
1
BRACKET
2
011310625
2
SCREW
3
U4 U45976830
1
BRACKET
4
2314H003
4
SCREW
5
011511025
2
SCREW
6
010211425
4
BOLT
7
U4 U45976840
1
BRACKET
8
2314H003
4
SCREW
9
010211425
4
BOLT
Notes
Page 125
Fan
Plate A
ZMPG0008
2 1
3
Page 126
Fan
Plate A
ZMPG0008
Item
Part No.
References
Qty.
Description
1
145306880
1
FAN
2
145386910
1
EXTENSION
3
011310625
4
SCREW
Notes
Page 127
Guards
Plate A
ZMPG0008
2
1
3
Page 128
Guards
Plate A
ZMPG0008
Item
Part No.
References
Qty.
Description
1
14 145546850
1
FAN GUARD
2
U4 U 45977010
1
FAN GUARD
3
U85736550
1
GUARD
Notes
Page 129
Guards
Plate B
ZMPG0008
4
2
1
6
3
5
7
8
Page 130
Guards
Plate B
ZMPG0008
Item
Part No.
References
Qty.
Description
1
26 2638D017
1
MOUNTING
2
U4 U45977030
1
BRACKET
3
023100008
1
NUT
4
011510816
1
SCREW
5
011510812
6
SCREW
6
011510812
1
SCREW
7
011510820
4
SCREW
8
011510812
2
SCREW
Notes
Page 131
Engine Mounts
Plate A
ZMPG0008
4
2
3
1
Page 132
Engine Mounts
Plate A
ZMPG0008
Item
Part No.
References
Qty.
Description
1
110267030
1
MOUNTING BRACKET
2
010211425
4
BOLT
3
110267030
1
MOUNTING BRACKET
4
010211425
4
BOLT
Notes
Page 133
Electrical Wiring & Fittings
Plate A
ZPPG0002
1
2
3
Page 134
Electrical Wiring & Fittings
Plate A
ZPPG0002
Item
1
Part No.
20 20195
F 20195
2 3
References
38 385620200
Qty.
Description
1
CONNECTION KIT
3
CONNECTION
2
CONNECTION
Notes
(A)
Footnotes
(A)
STA STARTER TER MO MOTOR
Page 135
Fuel Pre-Lift Pump
Plate A
ZVPG0002
1
Page 136
Fuel Pre-Lift Pump
Plate A
ZVPG0002
Item
Part No.
1
130506300
References
Qty.
1
Description
PRIMER
Notes
Page 137
Application Miscellaneous & Auxiliaries
Plate A
ZZPG0004
1
Page 138
Application Miscellaneous & Auxiliaries
Plate A
ZZPG0004
Item
Part No.
1
185306091
References
Qty.
1
Description
Notes
LAMP
Page 139
Parts Index
Page 140
Parts Index
Description
Part No.
Page
1 GROOVE WATERPUMP PULLEY
145337040
59
ADJU ADJUST STIN ING G SCRE SCREW W
1994 199486 8622 220 0
AIR FILTER ASSEMBLY
135016340
ALTERNATOR
185046500
85
ALTERNATOR BRACKET
TPN744
85
ANTI ANTI--TAMPE AMPER R CAP CAP
13127 31276 6440 440
41
131466270
41
26420462
37
125156261
37
125156262
37
040106203
11
040156304
43
BANJO BOLT
198486871
117
BEARING HOLDER ASSEMBLY
110416290
35
BELT
080109134
87
BIG END BEARING KIT
198586080
15
BIG END BRG KIT U/S
198586084
15
ARM
BALL BEARING
BOLT
Description
Part No.
Page
131246170
45
131466290
41
25
198486780
29
95
198487450
51
125616120
37
130976780
105
26510417
95
TPN643
97
U30976790
97
U45976820
125
U45976830
125
U45976840
125
U45977030
131
BREA BREATH THER ER VALVE ALVE
1105 105660 66080
91
BUSH
198517222
11
198517226
11
198517229
11
198517290
27
CABLE
185606170
109
CAMSHAFT
120027000
43
CAMSHAFT GE GEAR
120016240
43
CAP
064210012
41
BRACKET
198586087
15
010109341
55
064210018
21
010111030
53, 53, 105
064210030
21, 21, 21
010211425
125, 125, 125, 125, 133, 133, 133
120186080
21, 21, 21
385800010
115
010311095
89 036500028
17, 17, 17
CIRCLIP 011310655
79
Page 141
Parts Index
Description
Part No.
Page
Description
Part No.
Page
036800010
27
111011050
21
CLAMP
199106021
47, 47, 47
CYLINDER HEAD ASSEMBLY
CLIP
067100015
107, 107, 107, 107, 107, 107, 107
CYLINDER HEAD COVER
111217451
91
21825194
97, 97, 97
DIPSTICK
TPN467
63
COLLAR
199236540
27
DIPSTICK TUBE
110756490
63
CON ROD ASSEMBLY
115026251
17
DOWEL
030500612
11, 11, 15, 15, 15, 15, 15
CON ROD BOLT
115176140
17
030500616
11
CON ROD NUT
020109120
17
030501025
11
030509018
27
CONNECTION
131246010
45
140546020
73
EXHAUST MANIFOLD
135617690
99
145226320
81
EXHAUST VALVE
120176380
21
385620200
135
EXTENSION
145386910
83, 83, 127
CONNECTION KIT
20195
135
FAN
145306880
127
CONNECTOR
185376140
109
FAN GUARD
145546850
129
CONTROL LE LEVER
125046612
39
U45977010
129
125046613
39
FLANGE
314120070
101, 101, 101
125306140
39
FLYWHEEL
115357040
55
125306141
39
110446612
53
125416440
113
FLYWHEEL HOUSING
140116220
27
FUEL FILTER ASSEMBLY
2656613
105
165206790
89, 89, 89
FUEL FILTER KIT
26561117
105
165206810
93
131507450
47
CRANKSHAFT ASSEMBLY
115256950
15
FUEL INJECTION PIPE
131507460
47
CRANKSHAFT GEAR
115276270
15
131507470
47
CRANKSHAFT PULLEY
115397350
75
131017592
45
COVER
Page 142
FUEL INJECTION PUMP
Parts Index
Description
Part No.
Page
Description
Part No.
Page
FUEL PIPE
131246270
107
HOSE
068209104
107
131606420
51
068209126
107
135996950
93
145537300
77
165996640
37
TPN431
123
3688A035
93
TPN432
123
GASKET - CYL. HEAD COVER
111996410
91
TPN505
97
067100025
77, 77, 77
GASKET CYLINDER HEAD
111147491
23
2481877
77, 77, 77
111147501
23
TPN465
123, 123, 123, 123, 123, 123, 123
GASKET EXHAUST
314990013
101, 101, 101
IDLER GEAR
165026270
27
GASKET EXHAUST MANIFOLD
135997120
99
INDICATOR
26510402
95
INJECTOR
131406440
49
GASKET - SUMP
110996910
61
INTAKE VALVE
120166380
21
GASKET THERMOSTA THERMO STAT T HSG H SG
145996051
81
KEY
030509020
15
385210061
115
GASKET
HOSE CLIP
145996930
79
LAMP
185306091
139
165996590
13
LEVER
185727130
85
165996630
33
LIFT PUMP
130506351
103
GASKET - WATER PUMP
145996990
77
LIFTING EYE
195816100
111 111, 111 111
MAIN AIR FILTER
135326205
95
GAUZE
110666060
91
MAIN MAIN BEAR BEARIN ING G KIT KIT
1985 198586 8605 050 0
15
GLOWPLUG
185366190
109
198586054
15
GUARD
U85736550
129
MAIN BEARING KIT - U/S
GUDGEON PIN
115326220
17
198586057
15
HOLDER
110156171
15
METRIC BOLT
011100408
91
110156181
15
MOUNTING
2638D017
131
110156191
15
MOUNTING BRACKET
110267030
133, 133, 133
GASKET - TIMING CASE
Page 143
Parts Index
Description
Part No.
Page
Description
Part No.
Page
NEEDLE BEARING
042309013
11
PIPE - AIR
135566570
93
NUT
020100004
109
131246290
107
020109076
25
PIPE - LOW PRESSURE FUEL
020109086
75
PIPE PIPE - OIL OIL SUCT SUCTIO ION N
1409 140987 8705 050 0
61
020109177
41
140987070
61
115017541
17
020109231
41
PISTON AND RING KIT
020900010
105
PISTON RI RING KI KIT
115107970
17
020910010
89
PLATE
165166580
13
023100006
33, 33, 47, 47, 77, 77, 79
199566651
43
023100008
37, 37, 45, 45, 85, 85, 97, 97, 99, 99, 131
390190030
115
U65166580
13
064100045
11
064210010
21
064210025
11, 11, 21, 21, 21
064210040
11, 11, 11, 11, 11
064400010
117
064500030
79
064500060
79
0650204
107
198436290
65
198466010
11
198466020
11, 11, 11, 11, 11
PLUG
023100010
25
024500006
39
024600010
91
2318A207
37
2648A120
37
198436350
69
398430080
69
OIL FILTER
140517050
71
OIL PIPE
140606941
29
OIL PRESSURE SWITCH
185246290
117
OLIVE
33811114
107, 107, 107
198466940
11
PIN
030300414
35
32184226
107
030300816
15
398460091
53
030309005
11
PRIMER
130506300
137
031100004
39
PUSHROD
120456250
25
OIL FILLER CAP
Page 144
Parts Index
Description
Part No.
Page
RADIATOR
TPN440
RADIATOR CAP
Part No.
Page
121
011510816
131
24850072
121
011510820
RELIEF VALVE
140036220
31
53, 53, 85, 85, 105, 105, 131
RETAI ETAINI NING NG PLATE LATE
11066 106662 6210 10
91
011510825
RING
198346160
41
81, 81, 85, 85, 85, 85, 101, 101, 101, 101, 105
ROCKER ARM ASSEMBLY
120356131
25
011510860
99
011511020
111 111
ROCKER BOX ASSEMBLY
Description
120356141
25
011511025
125
120037000
25, 25, 25
011511070
15, 15, 15
015600406
91
111136480
23
ROCKER SHAFT SPRING
198217170
SCREW
010109235
61, 61, 63
111136490
23
010109238
67
131046650
41
010109406
15, 15, 15, 15, 15
199486320
25
010109600
93
2314F003
103
010110625
47
2314H003
010700865
15
97, 97, 125, 125, 125
010800820
45
2314H005
97
2314H022
85
2315C039
37, 37, 37
011310612
25
13, 13, 43, 43, 61, 61, 65
011310614
37
SEAL
0490786
105, 105, 105
011310620
93
198636160
35
011310625
83, 83, 125, 125, 127
SEAL - FRONT END OIL SEAL - INJECTOR
131426200
49
131426230
49
052100070
37
011310635
25, 25, 77
011310640
33, 33, 91
011310660
33, 33, 91
052100100
63, 63, 65, 65, 65
011510812
131, 131, 131, 131, 131
052100280
69
052100400
69
SEAL - O RING
Page 145
Parts Index
Description
Part No.
Page
Description
Part No.
Page
052109076
25, 25, 61
SMALL END BUSH
198517265
17
052109078
31
SOLENOID
185206450
113
052300850
35, 35, 89, 89, 89
SPACER
199216320
43
2415A070
103
199216340
97
26560014
105
198216720
27
SEAL - REAR END OIL
198636170
19
198217750
37
198217760
27
SEAL - ROCKER BOX
120996140
25
198217870
37
SEAL - VALVE STEM
120406050
21
198217880
39
198217910
41
STARTER MOTOR
185086600
57
STARTER RING
115376040
55
STRAINER
140406360
61
140406690
61
010109441
11
012109044
25
012110635
11
012110655
23
012110660
11
012110860
23
SUMP
110708760
61
SWITCH
385201161
115
TAPPET
120116160
25
THERMOSTAT
145206230
79
145046110
79
199266200
15, 15, 15
199266270
27
SPRING
120406070
21
120316281
25
125116211
39
125116221
39
165296220
11
131437541
45
131437551
45
131437561
45
131437571
45
131437580
45
131437740
45
131437750
45
199286150
27
199286160
27
199286170
27
199286180
27
THERMOSTAT HOUSING
SHROUD
24850083
121
THRUST WASHER
SLIDER
125256240
43
SHAFT
SHIM
Page 146
STUD
Parts Index
Description
Part No.
Page
TIMING CASE
165106870
Description
Part No.
Page
35
0920154
107
165116571
35
131296255
45, 45, 45
VALVE
26510194
95
140996260
VALVE COLLET
120226070
21, 21, 21
29, 29, 29, 29, 117, 117, 117
VALVE SEAT INSERT
TPN645
21
140996270
91
199280300
25
TPN646
21
WATER PUMP
145010060
77
VALVE SP SPRING
198217470
21, 21, 21
385720510
119
VALVE ALVE SPRING SPRING CAP CAP
1202 120216 1604 040 0
21, 21, 21
WATER TEMPERATURE SWITCH
WASHER
025100006
39, 39, 41
WOODRUFF KEY
034100508
43, 43, 75
025100008
39, 39, 51, 51, 51
025100010
41
025100016
67, 67, 113
026100008
85, 85, 105
026109017
85
026200010
53, 53, 105
027100004
109
027100010
53, 53, 89, 89, 105
0920146
107
Page 147
