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Operation and Maintenanc Manual
325 - S/N 234111001 and A 328 - S/N 234211001 and A (G Series)
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OPERATOR SAFETY WARNING
Sheet Music
WARNING
Operator must be trained before operating the machine. Untraine operators can cause injury or death.
Safety Alert Alert Symbol: This symbol symbol with a warning warning statement, statement, means: means: “Warning “Warning,, be alert! Y involved!” Carefully read the message that follows.
CORRECT
WRONG
CORRECT
MS-1853
B-19961
B-10731A
Never operate without training. Read machine signs, and Operation and Maintenance Manual, and Handbook.
Do not grasp control handles when entering canopy or cab.
Avoid steep banks that c away.
Never modify equipment. Be sure controls are in neutral before starting. Sound horn and check behind machine before starting.
WRONG
Never operate without approved canopy or cab.
Never use attachments not approved by Bobcat Company.
WRONG
CORRECT
CO
15°
MS-1858
Use caution to avoid tipping - do not swing heavy load over side of track. Operate ground.
on
flat,
MS1859
Keep onlookers out of maximum reach area.
Maximum
B-19936
Never exceed a 15° slope to the side.
Never drive that exceeds
Do not drive or turn with bucket extended.
level Never carry passengers.
CORRECT
CORRECT
Sign up to vote on this title SAFETY EQUIP CORRECT Useful Not useful1. Seat Belt 2. Slew Lock 3. ROPS/TOP
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CONTENTS
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FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
FOREWORD
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII OPERATING OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY
PREVENTIVE MAINTENANCE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 SYSTEM SETUP AND ANALYSIS ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . 91
OPERATING INSTRUCTIO
SPECIFICATIONS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
PREVENTIV MAINTENAN
REFERENCE INFORMATION Write the correct information for YOUR excavator in the spaces below. Always use these numbers when referring to your Bobcat Excavator. Bobcat Excavator Serial Number
SYSTEM SE AND ANALY
Engine Serial Number
SPECIFICAT
NOTES
YOUR BOBCAT BO BCAT EXCAVA EXCAVATOR DEALER: DE ALER: ADDRESS: PHONE:
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FOREWORD This Operation and Maintenance Manual was written to give the owner/operator instructions on the safe operation operat ion and maintenance of the Bobcat Excavator. READ AND UNDERSTAND THIS OPERATION and MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat Excavator dealer.
FOREW
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED. . . . . . . . . . . . . . . .V BOBCAT EXCAV EXCAVATOR IDENTIFICATION IDENTIFI CATION . . . . . . . . . . . . . . . . . . . . . . . IX DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII FEATURES FEATURES AND ACCESS ACCESSORIES ORIES:: 2341 2341 11001 - 2341 9999 99999. 9. . . . . . . . .X Attachments Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .X Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .X Options and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .X Standard Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .X .X FEATUR FEATURES ES AND AND ACCES ACCESSOR SORIES IES:: 2342 2342 1100 1001 1 - 234 2342 2 999 99999 99 . . . . . . . XI Attachments Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Options and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI MOTOR OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .V REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .V SERIAL NUMBER LOCATIONS LOCATIONS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII . VII Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII Excavator Serial Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII
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BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED
ISO 9001:2000 is a set of international standards that control the processes and procedures which we develop, manufacture, distribute, and service Bobcat products.
British Standards Institute (BSI (BSI)) is the Certified Registrar Bobcat chose to assess the Company’s comp ISO 9001:2000 set of standards. The BSI registration certifies that the two Bobcat manufacturing plants corporate offices (Gwinner, Bismarck and West Fargo) in North Dakota are in compliance with ISO 90 certified assessors, like BSI, can grant registrations.
ISO 9001:2000 means that as a company we say what we do and do what we say. In other words, we h procedures and policies, and we provide evidence that the procedures and policies are followed. REGULAR MAINTENANCE ITEMS
ENGINE OIL FILT F ILTER ER 6675517
BATTERY 6670251
FUEL FILTER 6667352
FLUID, Hydraulic/Hydrosta 6903117 6903117 - 9.5 litres
AIR FILTER, Outer 6672467
RADIATOR CAP 6679831
AIR FILTER, Inner 6672468
PROPYLENE GLYCOL AN Premixed -37°C 6724094
PRIMARY HYDRAULIC FILTER 6661248 CASE DRAIN HYDRAULIC FILTER FILTER 6516722 65 16722
PROPYLENE GLYCOL AN Concentrate 6724354 Sign up to vote on this title
MOTOR OIL 6667 666729 299 9 SAE SAE 15W 15W40 40 CE/ CE/SG SG (11. (11.4 4 litr litres es)) 6657 665730 301 1 SAE SAE 10W 10W30 30 CE/ CE/SG SG (11. (11.4 4 litr litr )
Useful
6724 672455 558 8 SAE SAE 15W 15W40 40 CE/ CE/SG SG (3.8 (3.8 litre litres) s) 6724 672455 557 7 SAE SAE 10W 10W30 30 CE/ CE/SG SG (3.8 (3.8 litre litres) s)
Not useful 6674 667429 294 4 SAE SAE 15W 15W40 40 C 6674 667420 205 5 SAE SAE 10W 10W30 30 C
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SERIAL NUMBER LOCATIONS
Engine Serial Number
Always use the serial number of the excavator when requesting service information or when ordering parts. Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation.
Figu Figure re 2
1
Excavator Serial Number Figu Figure re 1
Figu Figure re 3
1
P-49278
1 The excavator serial number plate (Item 1) is located on the frame of the machine in the location shown [Figur [Figure e 1]. 1]. Explanation of excavator Serial Number: XXXX
XXXXX Module 2. - Production Sequence (Series) Module 1. - Model / Engine Combination
1. The four-digit four-digit Model/Engine Model/Engine Combination Combination Module number identifies the model number and engine combination. 2. The five-digit five-digit Productio Production n Sequence Sequence Number identif identifies ies the order which the excavator is produced.
The engine serial number (Item 1) [Figu [Figure re 3] is located on the engine in shown.
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DELIVERY REPORT Figu Figure re 4
B-16315
The delivery report must be completed out by the dealer and signed by the owner or operator when the Bobcat Excavator is delivered. An explanation of the form must be given to the owner. Make sure it is completed [Figur [Figure e 4]. 4].
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BOBCAT EXCAV EXC AVAT ATOR OR IDENTIFICATION IDENTIFI CATION
ARM CYLINDER
OPERATOR HANDBOOK
LIFT POINT
OP SEA SEA
AUXILIARY QUICK CONNECTORS
CONTR LEVE (JOYST
BUCKET CYLINDER BUCKET LINK
BO CYLI
X-CHANGE
BUCKET TIE DOWNS/ LIFT POINTS
RIGHT SIDE COVER
BOOM *CANOPY/CAB (ROPS/TOPS)
TAILGATE
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FEATUR FEATURES ES AND ACCESS ACCESSORI ORIES: ES: 2341 2341 1100 1001 1 - 2341 999 99999 99 Standard Standard Items
Attachments
Model 325 Bobcat Excavators are equipped with the following standard items:
These and other attachments are approved fo model Bobcat Excavator. Do not use attachments. Attachments not manufactured may not be approved.
• 1420 1420 mm dozer dozer blade blade • 320 mm half-pitch half-pitch rubber rubber track • Auxiliary hydraulics with Quick Couplers • Control console locks • Engine shutdown system • Fingertip auxiliary hydraulic control • Horn • Hydraulic joystick controls • Retractable seat belt • Spark arrester muffler • Suspension seat • * TOPS/ROPS canopy • Two-speed travel • Vandalism protection • Working lights • Warranty: 12 months, 2000 hours * Roll Over Protective Structure (ROPS) – Meets requirements of SAE-J1040C Tip Over Protective Structure (TOPS) – Meets M eets requirements of ISO/DIS 121 1 2117 17 Subject to change.
The versatile Bobcat Excavator quickly turns job machine with a variety of attachments.
See your Bobcat dealer for more details on other attachments and field accessories. • Auger • Cutter crusher • Grading bucket • Grapple, three-tine • Hydra-Tilt • Hydraulic breaker • Hydraulic clamp • Plate compactor • PowerTilt® • Ripper • Trenching bucket Buckets
Increase the versatility of your Bobcat Excav variety of bucket sizes.
Options and Accessories Below is a list of some equipment available from your Bobcat Excavator dealer as Dealer and/or Factory Installed Accessories and Factory Installed Options. See your Bobcat dealer for other available options, accessories and attachments. • AM/FM stereo radio • Cab/canopy light kit • Cab enclosure, vinyl • Catalytic exhaust purifier kit • Counterweight kit • FOPS kit • Keyless start • Lifting chain kit • Special applications kit • TOPS/ROPS cab with heater
• 330 mm Trenching • 406 mm Trenching • 508 mm Trenching • 610 mm Trenching • 991 mm Grading
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FEATUR FEATURES ES AND ACCE ACCESSO SSORIE RIES: S: 2342 11001 - 2342 9999 99999 9 Standard Standard Items I tems
Attachments
Model 328 Bobcat Excavators are equipped with the following standard items:
These and other attachments are approved model Bobcat Excavator. Do not us attachments. Attachments not manufactu may not be approved.
• 1420 1420 mm dozer dozer blade blade • 320 mm half-pitch half-pitch rubber rubber track • Auxiliary hydraulics with Quick Couplers • Control console locks • Counterweight • Engine shutdown system • Fingertip auxiliary hydraulic control • Horn • Hydraulic joystick controls • Retractable seat belt • Spark arrester muffler • Suspension seat with high back • * TOPS/ROPS canopy • Two-speed travel • Vandalism protection • Working lights • Warranty: 12 months, 2000 hours * Roll Over Protective Structure (ROPS) – Meets requirements of SAE-J1040C Tip Over Protective Structure (TOPS) – Meets requirements of ISO/DIS 121 1 2117 17 Subject to change. Options and Accessories Below is a list of some equipment available from your Bobcat Excavator dealer as Dealer and/or Factory Installed Accessories and Factory Installed Options. See your Bobcat dealer for other available options, accessories and attachments. • AM/FM stereo radio • Cab/canopy light kit • Cab enclosure, vinyl • Catalytic exhaust purifier kit • FOPS kit • Keyless start • Lifting chain kit • Special applications kit • TOPS/ROPS cab with heater
The versatile Bobcat Excavator quickly tur job machine with a variety of attachments.
See your Bobcat dealer for more details other attachments and field accessories. • Auger • Cutter crusher • Grading bucket • Grapple, three-tine • Hydra-Tilt • Hydraulic breaker • Hydraulic clamp • Plate compactor • PowerTilt® • Ripper • Trenching bucket Buckets
Increase the versatility of your Bobcat Ex variety of bucket sizes. • 330 mm Trenching • 406 mm Trenching • 508 mm Trenching • 610 mm Trenching • 991 mm Grading
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SAFETY
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MACHINE SIGNS (STICKERS) . . . . . . . . . . . . . . . . . . . . . . . . . . XVIII
SAFETY
SAFETY INSTRUCTIONS INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV Before Operation Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVII Safe Operation Is The Operator’s Responsibility Responsibility . . . . . . . . . . . XVI Safe Operation Needs Needs A Qualified Operator Operator . . . . . . . . . . . . . . . XVI
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SAFETY INSTRUCTIONS
and
maintenance
The Bobcat Excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off-road, rough terrain applications, common with Bobcat Excavator usage.
Bobcat-450-453BICS-SM-03360
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•
Before Operation Carefully follow the operating instructions in this manual.
s250bobcat
An Oper Operat ator or’s ’s Han Handbo dbook ok is is atta attach ched ed t cab of the Excavator. Its brief in convenient to the operator.
The dealer and owner/operator review the uses of the product when delivered. I operators will be using the machine f application(s) they must ask the recommendations on the new use.
The Bobcat Excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the Excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Excavator and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat Excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine - attachment combination. The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments: •
The The Deli Deliver very y Repo Report rt is is used used to to assu assure re that that com compl plet ete e instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
•
The The Operat Operatio ion n and and Maint Maintena enanc nce e Manu Manual al deli deliver vered ed with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation and Maintenance Manuals can be ordered from your Bobcat dealer.
•
Machine Machine signs signs (sticke (stickers) rs) instruc instructt on on the the safe ope operat ration ion
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SAFETY INSTRUCTIONS (CONT’D)
A Qualified Operator Must Do The Followin
Safe Operation Is The Operator’s Operator ’s Responsibility
Understand the Written Instructions, Regulations
Safety Alert Symbol
•
The written written instruc instructio tions ns from from B Bobca obcatt Comp Comp the Delivery Report, Operation and M Manual, Operator’s Handbook and ma (stickers).
•
Chec Check k the the rule rules s and reg regul ulat atio ions ns at your your lo rules may include an employer’s w requirements. Regulations may apply to requirements or use of a Slow Moving Ve symbol. Regulations may identify a hazar powerline.
This symbol with a warning statement means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.
WARNING WARNING Operators must be trained before operating the machine. Untrained operators can cause injury or death.
Have Training with Actual Operation •
Operato Operatorr traini training ng must consis consistt of of a demo verbal instruction. This training is given dealer before the product is delivered.
•
New ope operato rators rs must must st start art in an area area with with and use all the controls until they can machine and attachment safely under all c the work area. Always fasten seat operating.
W-2001-1285
IMPORTANT This notice identifies procedures which must be followed to avoid damage to the machine.
Know the Work Conditions
I-2019-0284
•
Know Know the the weight weight of the mat materi erials als being being exceeding the Rated Lift Capacity of th Material which is very dense will be heav same volume of less dense material. Red of load if handling dense material.
•
Oper Operato ators rs mus mustt know know any any proh prohib ibit ited ed u areas, for example, they need to k excessive slopes.
•
Know Know the the loca locatio tion n of any any unde underg rgro round und
•
Wear Wear tight tight fitting fitting clothi clothing. ng. Always Always wear wear s when doing maintenance or service. Saf hearing protection or Special Applicatio required for some work. See your Bobcat d Sign up to vote on this title Bobcat Safety Equipment for your model. Useful Not useful
WARNING WARNING Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause injury or death. W-2044-1285
The Bobcat Excavator and attachment must be in good operating condition before use. Check all of the items on the Bobcat Service Schedule Sticker under the 8-10 hour column or as shown in the Operation and Maintenance Manual. Safe Operation Needs A Qualified Operator
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SAFETY INSTRUCTIONS (CONT’D)
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•
Fire Prevention The machines and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.
Bobcat-450-453BICS-SM-03360
Use Use the the proc procedu edure re in in th the e Operat Operatio ion n an Manual for cleaning the spark arres equipped).
Figu Figure re 1
Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard. The spark arrester exhaust system is designed to control the emission of hot particles from the engine and exhaust system, but the silencer and the exhaust gases are still hot. •
Do not not use use tthe he mac machi hine ne whe where re exh exhaus aust, t, arc arcs, s, spa sparks rks or hot components can make contact with flammable material, explosive dust or gases.
•
The The oper operato atorr cab, cab, eng engine ine comp compart artmen mentt and and engin engine e cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.
•
Chec Check k all all elec electr tric ical al wir wirin ing g and conn connect ectio ions ns for for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part.
•
Check Check fuel and hydraul hydraulic ic tube tubes, s, h hose oses s and and fitti fittings ngs for damage and leakage. Never use open flame or bare skin to check for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. Do not use petrol or diesel fuel for cleaning parts. Use commercial nonflammable solvents.
•
Do not not use use ethy ethyll spiri spirits ts or or starti starting ng flui fluids ds on on any any engin engine e that has glow plugs. These starting aids can cause explosion and injure you or onlookers.
•
Always Always clean clean the machin machine, e, discon disconnec nectt the the bat batter tery, y, and disconnect the wiring from the controllers before welding. Cover rubber hoses, battery and all other
•
Know Know whe where re fir fire e exti exting nguis uisher hers s and and fi located and how to use them. Fire ex available from your Bobcat dealer [Fi
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MACHINE SIGNS (STICKERS)
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Follow the instructions on all the Machine Signs (Stickers) that are on the excavator. Replace any damag signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Excavato
OPERATOR’S OPERATOR’S HANDBOOK 6808481
6808261
6808474 6902747
6808433
6815945 RIGHT CONSOLE AREA
LEFT CONSOLE AREA
6815957
6808949
6809829
6803604
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6808480
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MACHINE SIGNS (STICKERS) (CONT’D)
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Follow the instructions on all the Machine Signs (Stickers) that are on the excavator. Replace any dam signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Excav
6804233
6565990
6809264 INSIDE CAB
6708929 6809832
ENGINE C OMPARTMENT OMPARTMENT
6803760
Sign up to vote on this title 7111723
6595014(3)
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OPERATING INSTRUCTIONS
ATTACHMENTS TTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Auxiliary Hydraulics. Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Installing Bucket Bucket Or Attachment Attachment (Bolt-On X-Change) X-Change) . . . . . . . . .32 . 32 Installing Bucket Bucket Or Attachment Attachment (Pin On X-Change) X-Change) . . . . . . . . .26 . 26 Installing Bucket Bucket Or Attachment Attachment (X-Change System) System) . . . . . . . . .38 . 38 Quick Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Relieving Hydraulic Pressure Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Removing Bucket Or Attachment Attachment (Bolt On X-Change) . . . . . . . .36 . 36 Removing Bucket Or Attachmen Attachmentt (Pin On X-Change) . . . . . . . .29 . 29 Removing Bucket Or Attachment Attachment (X-Change (X-Change System) . . . . . . . .40 . 40 Return To To Tank Tank Valve (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . 42
OPERATIN INSTRUCT
BLADE CONTROL LEVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 BOOM SWING PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 DAILY DAILY INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 . 19 FALLING FALLING OBJECT GUARDS (FOGS) . . . . . . . . . . . . . . . . . . . . . . . . 8 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 .8 HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 . 16 BLADE CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ISO Control Pattern. Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 INSTRUMENTS AND CONSOLES CONSOLES . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cab Interior Light (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Function Icons. Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Left Console Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Raising And Lowering The Console Console . . . . . . . . . . . . . . . . . . . . . . .6 Right Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Two-Sp Two-Speed eed Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Upperstructure Upperstructure Slew Lock . . . . . . . . . . . . . . . . . . . . . .Sign . . .up. .to. vote . . .6 . on 6 this title Useful Not useful LIFTING THE EXCAV EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Procedure . . . . . 53
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OPERATING OPERATING INSTRUCTIONS (CONT’D)
OPERATOR OPERATOR CAB (ROPS/TOPS) (ROPS/TOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 .9 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 . 10 Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Front Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Heating and Ventilation Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Right Side Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 OPERATOR CANOPY (ROPS/TOPS) . . . . . . . . . . . . . . . . . . . . . . . .7 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 .7 OPERATING OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 . 43 Backfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Boom Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Driving The Excavator Excavator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Excavating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 . 44 Lifting A Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Lowering The Work Equipment With Engine Stopped. Stopped. . . . . . . . .43 Operating In Water Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Operating On Public Roads. . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Operating On Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 PARKING THE EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Before Starting Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 . 20 STARTING STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Cold Temperature Temperature Starting Starting Procedure Procedure . . . . . . . . . . . . . . . . . . . . . 24 Keyless Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Key Switch. Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 . 22 STEERING COLUMNS/FOOT COLUMNS/FOOT PEDALS . . . . . . . . . . . . . . . . . . . . .14 Driving Forwards And Reversing Reversing.. . . . . . . . . . . . . . . . . . . . . . . . .14 Turning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Sign up to vote on this title
TRANSPORTING TRANSPORTIN G THE EXCAVA EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . .52 .5 2 Useful Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Not useful WARMING WARMING UP THE HYDRAULIC SYSTEM. . . . . . . . . . . .
25
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INSTRUMENTS AND CONSOLES
Left Control Lever (Joystick) (Item 1) (See HYDRAULIC HYDRAULIC CONTROLS CONTROLS on Page
Cab Interior Light (If Equipped) Horn - (Item 2) [Figur [Figure e OI-2] OI-2] Press the Control Lever to sound the horn.
Figure Figure OI-1 OI-1
Heater/Air Conditioner (with Conditioner (with Cab Option On
Fan Motor - (Item 3) [Figur [Figure e OI-2] OI-2] Tur increase fan speed; anti-clockwise to decre four positions: OFF - 1 - 2 - 3. Air Conditioner - (Item 4) [Figu [Figure re OI-2] OI-2] the switch to turn the Air Conditioner ON will be ON); press bottom to turn OFF,
Temperature Control - (Item 5) [Fi clockwise to increase temperature; an decrease.
1 P-66536
Switches Press the button (Item 1) [Figu [Figure re OI-1] OI-1] to turn the light ON. Press again to turn OFF. Left Console
Wiper/Washer Switch - (Item 6) [Figu [Figure re switch to the left to start the wiper. The sw this position.
Press to the right to turn the wiper OFF
Figure Figure OI-2 OI-2
Press and hold to the left to turn the was clean the window. The switch will ret position when released.
2 1
Future Use - (Item 7) [Figur [Figure e OI-2] OI-2] Future Use - (Item 8) [Figur [Figure e OI-2] OI-2] Future Use - (Item 9) [Figur [Figure e OI-2] OI-2]
6
3
4
5
8
7
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INSTRUMENTS AND CONSOLES (CONT’D)
Figure Figure OI-3 OI-3 5
4 3
1
Bobcat-450-453BICS-SM-03360
Search document
Key Switch (STANDARD Panel Only) [Figur [Figure e OI-3] OI-3] Always perform the PREPROCEDURE before starting the engine. STARTING PROCEDURE PROCEDURE on Page 20.) (See THE ENGINE ENGINE on Page Page 22.)
Right Console
2
s250bobcat
STOP
- Key switch OFF; engine st
ON
- Position when the engine is
START
- Start engine.
NOTE: Always turn turn key switch switch and all ac OFF position when the engine is st battery will discharge if the key Audible alarm will sound if the key i position with the engine stopped.
6
ON
STOP
START
Auxiliary Power Outlet - (Item 7) [Figur [Figure e 12 volt receptacle for accessories.
Auxiliary Hydraulic Button - (Item 8) Activates and deactivates auxiliary hydrau (See Auxiliary Auxiliary Hydraulics Hydraulics on Page 42.)
7 DELUXE Panel Shown
8 9
13
11 16
14
17
HOURS/JOB/RPM - (Item 9) [Figur [Figure e OI-3] OI-3] HOURS, JOB CLOCK or Engine RPM in L Crystal Display, Item 12.) [Figur [Figure e OI-3] OI-3] (See on Page Page 95. 95.))
12 15
10 P-49175B
Right Control Lever (Joystick) - (Item 1) [Figu [Figure re OI-3] OI-3] (See HYDRAULIC HYDRAULIC CONTROLS CONTROLS on Page 16.) Auxiliary Hydraulics Switch - (Item 2) [Figu [Figure re OI-3] OI-3] Controls the fluid flow to the auxiliary quick connectors (attachment). (See Auxiliary Auxiliary Hydraulics Hydraulics on Page 42.) Blade Control Lever - (Item 3) [Figur [Figure e OI-3] OI-3] Controls raising and lowering the blade. (See BLADE CONTROL LEVER on Page Page 17.) Two-Speed Button - (Item 4) [Figu [Figure re OI-3] OI-3] Engages and disengages High Range Driving Speed, (See Two-Speed Driving Driving on Page 7.)
LIGHTS/HOLD FOR CODES - (Item 10) Press once to turn lights ON; press again to OFF, OFF, Press and hold h old two seconds for f or display o CODES in LCD (Item 12) [Figur [Figure e OI-3] OI-3]..
TEMPerature - (Item 11) [Figur [Figure e OI-3] OI-3] Shows coolant temperature.
LCD (Liquid Crystal Display) - (Item 12) The LCD is the HOURMETER during normal the Excavator, When preheat is activated (Ke the LCD will show remaining preheat time. C used to display JOB CLOCK or Engine RPM Clock Clock on Page Page 95.)
] Shows FUEL Gauge - (Item 13) [Fi gure re OI-3] OI-3 Sign up to vote on[Figu this title of fuel in the tank. Useful Not useful
Keyless Start (DELUXE Panel Only) [Figur [Figure e OI-3] OI-3] Always perform the PRE-
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INSTRUMENTS AND CONSOLES (CONT’D) Function Icons The table below shows the Icons, their function and other important information. FUNCTION
ICON/LIGHT
ALARM
CONDITION/ CODE
Auxiliary Hydraulics
OFF CONTINUOUS FLASHING
----3 Beeps
----Error ♦
Auxiliary Hydraulics Button pressed, hydraulic functions Error with Auxiliary Hydraulics.
Two-Speed Driving
OFF CONTINUOUS FLASHING
----3 Beeps
----Error ♦
Two-Speed activated, High Range engaged Solenoid Error
Hydraulic/ Traction Drive
CONTINUOUS OFF FLASHING FLASHING
----3 Beeps CONTINUOUS
--Error ♦ Error ♦
Glow Plugs
OFF CONTINUOUS FLASHING
----3 Beeps
--Error ♦
System Voltage
OFF FLASHING
--3 Beeps 3 Beeps CONTINUOUS CONTINUOUS
Error ♦ Warning ♦ Warning ♦ Shutdown ♦
Engine Oil Pressure
OFF CONTINUOUS CONTINUOUS FLASHING
--3 Beeps 3 Beeps CONTINUOUS
Error ♦ Warning ♦ Shutdown ♦
Hydraulic Oil Filter and Temperature
OFF FLASHING CONTINUOUS CONTINUOUS FLASHING
--3 Beeps 3 Beeps 3 Beeps CONTINUOUS
Warning ♦ Error ♦ Warning ♦ Shutdown ♦
General Warning
OFF CONTINUOUS CONTINUOUS FLASHING
--3 Beeps 3 Beeps CONTINUOUS
Error ♦ Warning ♦ Shutdown ♦
Keypad Unlocked
ON OFF
10
Seat Belt
ON
-------
-------
11
Low Fuel
OFF CONTINUOUS
--3 Beeps
--Warning
REF.
1 2
3
4
5
6
7
8
9
*
♦
*
*
*
*
*
*
DESCRIPTION
Left Console down. Hydraulic/Traction Hydraulic/Traction Drive functions a Left Console up. Hydraulic/Traction Hydraulic/Traction Drive functions deac Error with console sensor or workgroup solenoid Workgroup solenoid not connected Glow Plugs energised Error with Glow Plugs Voltage out of range Voltage low or high Voltage extremely high Voltage Voltage extremely low - Engine will stop in 10 seconds.
Engine Oil Pressure sender out of range. Engine Oil level low. Engine Oil pressure very low, Engine will shutdown in 10 Error with Hydraulic Filter Hydraulic Oil Temperature out of range Hydraulic Filter plugged or temperature high Hydraulic Oil Temp. extremely extremely high - Engine will stop in
Error with one or more engine, hydraulic, or fuel function Low fuel, engine speed high, coolant temperature high Coolant temperature or engine speed extremely high - E 10 seconds.
Panel is unlocked
Light stays on for 45 seconds to remind operator to faste
Light stays on
This is the normal operating condition. These functions are monitored and have SERVICE CODES associated with them, S ee SYSTEM SETUP and ANALYSIS ANALYSIS P descriptions of SERVICE CODES.
Figure Figure OI-4 OI-4 DELUXE Panel Shown Sign up to vote on this title
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INSTRUMENTS AND CONTROLS (CONT’D)
Raising And Lowering The Console
Upperstructure Slew Lock
Raise the console before dismounting from th
Figure Figure OI-5 OI-5
Figure Figure OI-6
2
1
P-49281
Push the lever down (Item 1) [Figu [Figure re OI-5] OI-5] to engage the upperstructure swing lock.
Pull up on the release handle [Figur [Figure e OI-6] OI-6] will assist in raising the console.
Pull the lever up (Item 2) [Figur [Figure e OI-5] OI-5] to disengage the upperstructure slew lock.
Lower the console before operating the excav
NOTE: NOTE: Upperstru Upperstructure cture must must be in the straight straight forward or straight backward position for upperstructure to lock.
Push down on the console [Figu [Figure re OI-6] OI-6] until engaged.
NOTE: When the the console console is raised, the the hy traction system functions are lock not operate.
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INSTRUMENTS AND CONTROLS (CONT’D)
OPERATOR CANOPY (ROPS/TOPS)
Two-Speed Driving
Description
Figure Figure OI-7 OI-7
WARNING
Never modify operator cab by weldi drilling holes or adding attachm instructed to do so by Bobcat. Chang can cause loss of operator protection and falling objects, and result in injury o
1
P-49128
The excavator has an operator canopy ( Roll Over Protective Structure/Tip Ov Structure) as standard equipment. The meets ROPS ISO 3471 and TOPS ISO 121
An enclosed cab (ROPS/TOPS) is an Op installed as a Field Fi eld Accessory.
Figure Figure OI-8 OI-8
Both the cab and canopy provide operator excavator is tipped over. The seat belt mu ROPS/TOPS protection.
2
P16616
Push the button (Item 1) [Figur [Figure e OI-7] OI-7] to engage the High Range. When High Range is engaged, the two speed driving icon (Item 2) [Figur [Figure e OI-8] OI-8] will light up. Press the button again to disengage.
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FALLING FALLING OBJECT GUARDS (FOGS) Description Figure Figure OI-9 OI-9
1
MS-1961A
2
MS-1968A
A cab or canopy FOGS (Falling Object Guards) (Item 1) [Figur [Figure e OI-9] OI-9] is available as a field installed accessory. accessory. The FOGS provides additional protection from heavier objects which fall on the cab/canopy. See your excavator dealer to order these kits.
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OPERATOR CAB (ROPS/TOPS)
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Figure Figure OI-12 OI-12
Emergency Exit The left door, front window and right rear window provide exits. Figure Figure OI-10 OI-10
Exit through the window [Figu [Figure re OI-12] OI-12]..
1
Figure Figure OI-13 OI-13 P-49176
Pull forwards on the latch (Item 1) [Figu [Figure re OI-10] OI-10].. Figure Figure OI-11 OI-11
1
Raise the front window and exit throug [Figur [Figure e OI-13] OI-13]..
P-49177
Pull the latch/handle (Item 1) [Figure [Figure OI-11] OI-11] forwards to open the window. Push the handle back to close the window.
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OPERATOR CAB (ROPS/TOPS) (CONT’D)
Later Models
Cab Door
Figure Figure OI-16 OI-16
Early Models Figure Figure OI-14 OI-14 2
1
1
P-42570
The cab door (Item 1) [Figur [Figure e OI-14] OI-14] can be locked with the same key as the starter switch (if equipped).
The cab door can be locked (Item 1) [Figur [Figur the same key as the starter switch.
Push the door fully open (Item 2) [Figur [Figure e OIlatch engages to hold the door in the open pos Figure Figure OI-17 OI-17
Figure Figure OI-15 OI-15
2
1 1
P-49096
Push the door fully open until the latch engages to hold the door in the open position.
push d When theSign door is in the open position, up to vote on this title latch (Item 1) [Figur [Figure e OI-17] OI-17] and close the do Useful Not useful
Firmly pull the door away from the cab to disengage the
From inside the cab, open the door using han [Figur [Figure e OI-17] OI-17]
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OPERATOR CAB (ROPS/TOPS) (CONT’D)
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Figure Figure OI-21 OI-21
Front Window Figure Figure OI-18 OI-18
1
P-49095
Use both window handrails to pull the top o [Figur [Figure e OI-21] OI-21]..
The front window is equipped with a wiper (Item 1) [Figur [Figure e OI-18] OI-18] and washer.
Continue moving the window in and operator’s head until the window is fully rai
Opening The Front Window
Figure Figure OI-22 OI-22
Figure Figure OI-19 OI-19
1
1 2 P-49097
Retract the two top window latch pins (Item 1) [Figur [Figure e OI-19] OI-19].. Figure Figure OI-20 OI-20
When the window is fully raised, the latc close on the bracket. Turn the two top la [Figur [Figure e OI-22] OI-22] to the locked position. Sign up to vote on this title Closing Front Window Useful Not useful The
Support the window while releasing both
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OPERATOR CAB (ROPS/TOPS) (CONT’D)
Opening the right front window
Right Side Windows
Figure Figure OI-25 OI-25
Opening the right rear window Figure Figure OI-23 OI-23
1
1 Pull back on the latch (Item 1) [Figur [Figure e OI-25] OI-25] P-49176
Figure Figure OI-26 OI-26 Pull forwards on the latch (Item 1) [Figur [Figure e OI-23] OI-23].. Figure Figure OI-24 OI-24
1
P-49177
Pull the latch/handle (Item 1) [Figur [Figure e OI-24] OI-24] forwards to open the window. Push the handle back to close the window.
Pull the latch/handle (Item 1) [Figur [Figure e OI-26] OI-26] the window.
Push the handle forwards to close the window Sign up to vote on this title
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OPERATOR CAB (ROPS/TOPS) (CONT’D)
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Figure Figure OI-29 OI-29
Heating and Ventilation 1 There are two HVAC ducts that the operator can choose to install. Figure Figure OI-27 OI-27
1 1
Remove the screw (Item 1) and pull straigh the duct (Item 2) [Figu [Figure re OI-29] OI-29].. Figure Figure OI-30 OI-30 P-42587
The small duct (Item 1) [Figur [Figure e OI-27] OI-27] is standard for heater use. 2 NOTE: NOTE: The air condition conditioner er duct can be be ordered ordered and used on heater models. 3
Figure Figure OI-28 OI-28 1
Place the air conditioning duct (Item 1) o and over the locking stud (Item 2) [Figu [Figure re Install the screw (Item 3) [Figu [Figure re OI-30] OI-30] Figure Figure OI-31 OI-31 Sign up to vote on this title P-42588
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STEERING COLUMNS/FOOT PEDALS
Turning
Driving Forwards And Reversing
Right Turn
NOTE: NOTE: The following following procedur procedures es describe describe forward, reverse, left and right as seated in the operator’s seat.
Figure Figure OI-33 OI-33
Right Turn (Forward)
Figure Figure OI-32 OI-32 Forward
Neutral
1
Reverse
2
2 P16622
Push the left steering column forwards to [Figur [Figure e OI-33] OI-33] while driving forwards. Figure Figure OI-34 OI-34
Put the blade so that it is at the front of the machine (as you sit in the operator’s seat). Slowly move both steering columns* (Item 1) [Figur [Figure e OI-32] OI-32] forwards for driving forwards; backwards for reversing.
Right Turn (Reverse)
* Driving can also be controlled with foot pedals (Item 2) [Figur [Figure e OI-32] OI-32].. Pivot the heel of the pedals forwards for additional space on the floor.
WARNING •
•
AVOID INJURY OR DEATH Chec Check k the the bl blad ade e lo loca catio tion n befo before re mov movin ing. g. Whe When n the blade is to the rear, operate the steering columns/foot pedals in the opposite direction to when the blade is in the front. Move Move the steerin steering g colu columns mns/fo /foot ot pedals pedals slowly slowly.. Abrupt column motion will cause the machine to jerk. W-2235-0396
Pull the left steering column backward to turn reversingSign [Figu [Figure re OI-34] OI-34].. up to vote on this title
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STEERING COLUMNS/FOOT PEDALS (CONT’D)
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Figure Figure OI-37 OI-37
Turning (Cont’d)
Left Turn (Reverse)
Counter - Rotation Right Turn Figure Figure OI-35 OI-35 Counter-Rotation (Right Turn)
Pull the right steering column backwards to reversing [Figu [Figure re OI-37] OI-37].. B-19988
Counter-Rotation Left Turn Figure Figure OI-38 OI-38
Push the left steering column forwards and pull the right steering column backwards [Figur [Figure e OI-35] OI-35].. Left Turn
Counter-Rotation (Left Turn)
Figure Figure OI-36 OI-36 Left Turn (Forward)
Push the right steering column forwards a steering column backwards [Figur [Figure e OI-38] OI-38] B-19989
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Push the right steering column forwards to turn left while driving forward [Figur [Figure e OI-36] OI-36]..
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HYDRAULIC CONTROLS
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Right Control Lever Figure Figure OI-41 OI-41
ISO Control Pattern Left Control Lever Figure Figure OI-39 OI-39
1
1
Figure Figure OI-42 OI-42 P-16615 P-42159
Figure Figure OI-40 OI-40
B-21923B
The work equipment (boom, arm, bucket, and upper structure swing) is operated by using the left and right control levers (joysticks). (See [Figu [Figure re OI-39] OI-39] and [Figur [Figure e OI-40] OI-40] and [Figu [Figure re OI-41] OI-41] and [Figu [Figure re OI-42] OI-42].) .) The left lever is used to operate the arm and to slew the upperstructure [Figur [Figure e OI-39] OI-39]..
The right lever is used to operate the boom [Figur [Figure e OI-41] OI-41] and [Figu [Figure re OI-42] OI-42].. 1. Boom lower. 2. Boom lo lower an and bu bucket dum dump p. 3. Bucket dump. 4. Boom ra raise ise an and bu bucket du dump. 5. Boom raise. 6. Boom ra raise ise an and bu bucket cu cur l. Sign up to vote on this title 7. Bucket curl. 8. BUseful oom lo low er an aNot nd useful bu bucket curl. rl.
WARNING
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BLADE CONTROL LEVER
BOOM SWING PEDAL
Operation
Operation
Figure Figure OI-43 OI-43
Figure Figure OI-44 OI-44
2
1
2
P-49128
Pull the lever backwards to raise the blade (Item 1) [Figur [Figure e OI-43] OI-43]..
Release the pedal lock and pivot the heel the rear (Item 1) [Figu [Figure re OI-44] OI-44]..
Push the lever forwards to lower the blade (Item 2) [Figur [Figure e OI-43] OI-43]..
Push the toe of the pedal (Item 2) to swin the right; push the heel (Item 1) [Figur [Figur the boom to the left.
NOTE: NOTE: Keep the blade blade lowered lowered when diggin digging g to help stabilise machine.
Figure Figure OI-45 OI-45
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NOTE: NOTE: The purpose purpose of the the boom swi offset the boom with resp
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DAILY INSPECTION Procedure Maintenance work must be carried out at regular intervals. Failure to do so will result in excessive wear and early failures. The Service Schedule is a guide for correct maintenance of the Bobcat Excavator. It is located inside the rear door of the excavator and also in the MACHINE SIGN TRANSLATION SECTION. Check the following items before each day of operation: •
Oper Operato atorr Cano Canopy py or or Cab Cab (ROP (ROPS/ S/TOP TOPS) S) and and mou mounti nting ng hardware.
•
Seat Seat belt belt and and mou mount ntin ing g har hardw dwar are. e.
•
Dama Damage ged d stic sticke kers rs,, repl replac ace e as nee neede ded. d.
•
Chec Check k con contr trol ol cons consol ole e loc locko kout ut..
•
Air Air cle cleane anerr and and intak intake e hos hoses es/c /cla lamps mps..
•
Engi Engine ne oil oil lev level el and eng engin ine e for for leak leaks. s.
•
Hydra Hydraul ulic ic flui fluid d leve levell and and syste system m for for leak leaks. s.
•
Grea Grease se all all pivo pivott poin points ts..
•
Cyli Cylind nder er and and att attac achm hment ent pivo pivott poin points ts..
•
Track te tension.
•
Repa Repair ir brok broken en and and loos loose e par parts ts..
WARNING Training is necessary before operating or servicing machine. Read and understand the Operation and Maintenance Manual, Operator’s Handbook and signs (stickers) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause
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DAILY INSPECTION (CONT’D) Service Schedule
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PRE-STARTING PROCEDURE
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Release the seat lever (Item 1) [Figu [Figure re OI-4 the seat forwards or backwards.
Before Starting The Engine
Turn the handle (Item 2) to change the ad operator weight. Turn the handle until the weight is shown in the window (Item 3) [Figur [Figur
Figure Figure OI-46 OI-46
Release the lever (Item 4) [Figur [Figure e OI-48] OI-48] incline of the seat back.
1 2
Sit in the seat and turn the knob (Item 5) [Fi adjust the height of the seat. Figure Figure OI-49 OI-49
P-44759
Read and understand the Operation and Maintenance Manual (Item 1) and the Operator’s Handbook (Item 2) [Figur [Figure e OI-46] OI-46] before operating. Figure Figure OI-47 OI-47
Fasten the seat belt [Figu [Figure re OI-49] OI-49]..
P-49457
Use the handrails, tracks and safety treads to enter the canopy/cab [Figur [Figure e OI-47] OI-47].. Figure Figure OI-48 OI-48
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PRE-STARTING PROCEDURE (CONT’D)
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Figure Figure OI-51 OI-51
Figure Figure OI-50 OI-50
1
P-42244
Put control levers (Item 1) [Figur [Figure e OI-51] OI-51] position. Lower the control console [Figu [Figure re OI-50] OI-50].. NOTE: NOTE: There is is a control control lock switch switch in the the left console which deactivates the hydraulic control levers (joysticks) and the traction drive system when the control console is raised. The console must be in the locked down position for the hydraulic control levers (joysticks) and traction system to operate. NOTE: NOTE: If the control control lock switch switch does not not deactivate deactivate the control levers and traction system when console is raised, see your Bobcat dealer for service.
WARNING • •
AVOID INJURY OR DEATH Engi Engine nes s can have have hot hot par parts ts and and hot hot exh exhau aust st gas gas.. Keep flammable material away. away. Do not not use use mac machi hine nes s in atm atmos osph pher ere e cont contai aini ning ng explosive gas. W-2051-1086
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WARNING
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STARTING THE ENGINE
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Figure Figure OI-53 OI-53
Key Switch
WARNING • •
AVOID INJURY OR DEATH Fast Fasten en seat seat belt, belt, sta start rt and and ope opera rate te onl only y from from the the operator seat. Never Never wear wear loo loose se clo cloth thin ing g when when wor worki king ng near near machine.
Stop
On
Start
W-2135-1188
Perform the PRE-STARTING PROCEDURE. (See PRESTARTING STARTING PROCEDURE PROCEDURE on Page 20.)
Turn the key (Item 1) [Figu [Figure re OI-53] OI-53] to the ON preheating is required, the glowplugs will a cycle and the remaining preheat time (in se show in the LCD. (Preheat icon will be ON).
Figure Figure OI-52 OI-52
Turn the key to START and release the ke engine starts. It will return to the O [Figur [Figure e OI-53] OI-53]..
Stop the engine if the warning lights and alarm OFF. Check for the cause before starting again.
1
Turn the key switch OFF to stop the engine.
P-49093
Move the engine speed control (Item 1) [Figur [Figure e OI-52] OI-52] to low idle.
IMPORTANT
Do not engage the starter for more than 15 a time. Longer use can damage the overheating. Allow starter to cool dow minute before using starter again.
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STARTING THE ENGINE (CONT’D)
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Figure Figure OI-55 OI-55
Keyless Start
WARNING • •
AVOID INJURY OR DEATH Faste Fasten n se seat at belt belt,, st star artt and and oper operat ate e only only fro from m the the operator seat. Neve Neverr wear wear loo loose se clo cloth thin ing g when when wor workin king g nea nearr machine.
3
W-2135-1188
Perform the PRE-STARTING PROCEDURE. (See PRESTARTING STARTING PROCEDURE PROCEDURE on Page 20.)
Press ENTER CODE Button (Item 1) [Fi display will light up and there will be two CodE will appear on the LCD.
Figure Figure OI-54 OI-54
Use the keypad (Item 2) [Figur [Figure e OIpassword. For each digit that you ente appear on the LCD. (You have 40 secon password or the process will abort and yo start over.) If the password was entered will be one long beep.
1
NOTE: If the password password was was incorrect incorrect three short beeps and “Error” w the LCD. Press the ENTER CODE and start over. After three failed must wait three minutes to try ag P16615
Press the START Button (Item 3) [Figur [Figur it until the engine starts.
Move the engine speed control (Item 1) [Figur [Figure e OI-54] OI-54] to low idle.
IMPORTANT
Do not engage the starter for more than a time. Longer use can damage th overheating. Allow starter to cool d minute before using Sign up to vote onstarter this titleagain.
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Press the STOP button (Item 4) [Figur [Figure e engine.
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STARTING THE ENGINE (CONT’D)
Key Switch (Standard Panel)
Cold Temperature Starting Procedure
Figure Figure OI-57 OI-57
If the temperature is below freezing, perform the following to make starting the engine easier: Stop •
Repl Replace ace the engi engine ne oil oil wit with h the the corr correct ect type type and and viscosity for the anticipated starting temperature.
•
Make Ma ke sure sure the the bat batte tery ry is full fully y cha charg rged ed..
•
Inst Instal alll an an eng engin ine e hea heate ter. r.
On
Start NOTE: NOTE: If the battery battery is discharged discharged (but (but not frozen) frozen) a booster battery can be used to jump start the Excavator (See Using A Booster Battery (Jump Starting) Starting) on on Page Page 75). Figure Figure OI-56 OI-56 Turn the key to the ON position [Figur [Figure e OIFigure Figure OI-58 OI-58
1
1 P16615
Push the speed control lever (Item 1) [Figu [Figure re OI-56] OI-56] fully forwards.
The preheat icon (Item 1) [Figur [Figure e OI-58] OI-58] The glow plugs will automatically cycle. Wh goes off, turn the key to start.
Release the key when the engine starts, it w Sign up to vote on this title the ON position. Useful Not useful
Stop the engine if the warning lights and alarm off. Check for the cause before starting the en
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STARTING THE ENGINE (CONT’D)
WARMING UP THE HYDRAULIC SYSTEM
Cold Temperature Starting Procedure (Cont’d)
Procedure
Keyless Start (Deluxe Panel)
IMPORTANT
Follow STARTING PROCEDURE. (See Keyless Start on Page Page 23.) 23.) If the preheat icon comes ON, wait for it to go off before pressing the START START Button [Figu [Figure re OI-57 OI-57 on Page Page 24]. 24]. The remaining preheat time (in seconds) will count down in the LCD.
When the temperature is below -30°, h must be warmed up before starting. Th system will not get enough oil at low and will be damaged. Park the machi where the temperature will be above -18
Let the engine run at least 5 minutes to engine and hydraulic fluid before bef ore operating
IMPORTANT Do not engage the starter for more than 15 seconds at a time. Longer use can damage the starter by overheating. Allow starter to cool down for one minute before using starter again.
Figure Figure OI-59 OI-59
I-2034-0700
IMPORTANT 1 Machines warmed up with moderate engine speed and light load have longer life. I-2015-0284
WARNING
If the Fluid Pressure Icon (Item 1) [Figur [Figur ON when operating the excavator (cold), time is needed.
Do not use ethyl spirits with glow plug (preheat) systems. Explosion can result which can cause injury, injury, death, or severe engine damage. W-2071-0903
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ATTACHMENTS
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Figure Figure OI-61 OI-61
Using The X-Change System Installing Bucket Or Attachment (Pin On X-Change)
WARNING Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death. W-2052-0500
Figure Figure OI-60 OI-60
2
1
2
P-49705
Start the engine and move the arm towards [Figur [Figure e OI-61] OI-61]..
Inspect the pin (Item 1) [Figu [Figure re OI-60] OI-60] for wear or damage. Replace the pin as needed. Apply a light coat of grease to the ends of the pin (Item 2) [Figur [Figure e OI-60] OI-60]..
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ATTACHMENTS (CONT’D)
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Figure Figure OI-63 OI-63
Using The X-Change System (Cont’d) Installing Bucket Or Attachment (Pin On X-Change) (Cont’d) Figure Figure OI-62 OI-62
1
2 2
1 3
Raise the boom and extend the bucket cy X-Change contacts the attachment back
P-49835
With the arm vertical, lower the boom u (Item 1) of the bucket disengage disengage the pins X-Change and the plate (Item 3) [Fi engages in the bucket crossmember.
Raise the boom until the pins (Item 1) engage the hooks (Item 2) [Figur [Figure e OI-62] OI-62] on the bucket.
WARNING
Sign up to vote on this title Keep all onlookers 6 m away from equ usefulmoving par Useful Notwith operating. Contact collapse or flying objects can cause inju
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ATTACHMENTS (CONT’D)
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Figure Figure OI-65 OI-65
Using The X-Change System (Cont’d) Installing Bucket Or Attachment (Pin On X-Change) (Cont’d) 1 Figure Figure OI-64 OI-64
Install the retainer pin (Item 1) [Figur [Figure e OI-65] OI-65] 1
Check for proper installation. P-49706
Lift the attachment and fully extend and retrac cylinder.
Stop the engine. Turn the start key to the ON position and move both hydraulic control levers to relieve hydraulic pressure. Drive the pin (Item 1) [Figu [Figure re OI-64] OI-64] through the bucket mount and X-Change.
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ATTACHMENTS (CONT’D)
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Figure Figure OI-66 OI-66
Using The X-Change System (Cont’d) Removing Bucket Or Attachment (Pin On X-Change) Use the pin on X-Change when installing new attachments that are equipped with the pin on X-Change bracket. NOTE: NOTE: Removal Removal and installatio installation n of the bucket bucket is shown. The procedure is the same for other attachments. Disconnect any hydraulic lines that are operated by hydraulic power before removing any attachments (breaker, auger, etc.).
WARNING Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death. W-2052-0500
Park the Excavator on a flat level surface. on the ground [Figur [Figure e OI-66] OI-66]..
With the engine off, turn the start key to t and move both hydraulic control levers to re pressure.
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ATTACHMENTS (CONT’D)
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Figure Figure OI-69 OI-69
Using The X-Change System (Cont’d) Removing Bucket Or Attachment (Pin On X-Change) (Cont’d) Figure Figure OI-67 OI-67
1 2 1
P-49710
Remove the retainer pin (Item 1) [Figu [Figure re OI-89] OI-89].. Figure Figure OI-68 OI-68
Start the engine, raise the boom approximat and retract the bucket cylinder until the X-C (Item 1) engage the hooks (Item 2) [Figu [Figure re bucket.
1
P-49711
Drive the pin (Item 1) [Figur [Figure e OI-90] OI-90] out of the bucket and X-Change mount.
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ATTACHMENTS (CONT’D) Using The X-Change System (Cont’d) Removing Bucket Or Attachment (Pin On X-Change) (Cont’d) Figure Figure OI-70 OI-70
2 1
P-49836
Fully retract the bucket cylinder and lower the boom and arm until the bucket is on the ground, and the X-Change pins (Item 1) are disengaged from the hooks (Item 2) [Figur [Figure e OI-70] OI-70].. Move the arm towards the Excavator until the X-Change pins are clear of the bucket.
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ATTACHMENTS (CONT’D)
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Figure Figure OI-72 OI-72
Using The X-Change System (Cont’d) Installing Bucket Or Attachment (Bolt-On X-Change) 1
Use the bolt-on X-Change components when installing older attachments that do not have the pin retention provision. Bolt-on components are supplied with the excavator and are stored under the right side cover.
1
1
NOTE: NOTE: Removal Removal and installati installation on of the bucket bucket is shown. The procedure is the same for other attachments. Disconnect any hydraulic lines that are operated by hydraulic power before removing any attachments (breaker, auger, etc.). Remove the three plugs (Item 1) [Figur [Figure e OIFigure Figure OI-73 OI-73
WARNING Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death. W-2052-0500
1
1
Figure Figure OI-71 OI-71
Apply grease to the O-rings (Item 1) [Figur [Figur
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ATTACHMENTS (CONT’D)
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Figure Figure OI-76 OI-76
Using The X-Change System (Cont’d) Installing Bucket Or Attachment (Bolt On X-Change) (Cont’d) Figure Figure OI-74 OI-74
1
2 1
2
P-49716
Install the pin (Item 1) in the X-Change. Orientate the bolt holes (Item 2) [Figur [Figure e OI-74] OI-74] as shown. Figure Figure OI-75 OI-75
Start the engine and move the arm towa Raise the boom until the pins (Item 1) eng (Item 2) [Figur [Figure e OI-76] OI-76] on the bucket.
1
P-49717
Sign up to vote on this title
Install the bolt (Item 1) [Figu [Figure re OI-75] OI-75] and washer through the X-Change and into the pin.
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ATTACHMENTS (CONT’D)
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Stop the engine. Turn the start key to the ON move both hydraulic control levers to reliev pressure.
Using The X-Change System (Cont’d) Installing Bucket Or Attachment (Bolt On X-Change) (Cont’d)
WARNING
Figure Figure OI-77 OI-77
Keep all onlookers 6 m away from equipm operating. Contact with moving parts, collapse or flying objects can cause injury
Figure Figure OI-78 OI-78
1 1
2 Install the plate (Item 1) [Figu [Figure re OI-78] OI-78]..
3
P-49837
Raise the boom, and extend the bucket cylinder until the bucket is in the position shown [Figu [Figure re OI-77] OI-77].. With the arm vertical, lower the boom until the hooks (Item 1) of the bucket disengage disengage the pins (Item 2) of the X-Change and plate (Item 3) [Figur [Figure e OI-77] OI-77] engages in the bucket crossmember.
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ATTACHMENTS (CONT’D) Using The X-Change System (Cont’d) Installing Bucket Or Attachment (Bolt On X-Change) (Cont’d) Figure Figure OI-79 OI-79
1
1
P-49719
Install the bolts (Item 1) [Figu [Figure re OI-79] OI-79] through the plate and into the X-Change. Tighten the bolts to 177 N•m torque. Re-torque the bolts after every eight hours of operation. Check for proper installation. Lift the attachment and fully extend and retract the bucket cylinder.
WARNING Keep all onlookers 6 m away from equipment when operating. Contact with moving parts, a trench collapse or flying objects can cause injury or death. W-2119-0788
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ATTACHMENTS (CONT’D)
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Remove the two bolts (Item 1) and plat [Figur [Figure e OI-81] OI-81]..
Using The X-Change System (Cont’d) Figure Figure OI-82 OI-82 Removing Bucket Or Attachment (Bolt On X-Change) Figure Figure OI-80 OI-80
2 1
P-49838
Park the Excavator on a flat, level surface. Put the bucket on the ground [Figu [Figure re OI-80] OI-80]..
Start the engine, raise the boom approximat and extend the bucket cylinder until the X-C (Item 1) engage the hooks (Item 2) [Figu [Figure re bucket.
With the engine off, turn the start key to the ON position and move both hydraulic control levers to relieve hydraulic pressure. Figure Figure OI-81 OI-81
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ATTACHMENTS (CONT’D) Using The X-Change System (Cont’d) Removing Bucket Or Attachment (Bolt On X-Change) (Cont’d) Figure Figure OI-83 OI-83
1 2
P-49836
Fully retract the bucket cylinder and lower the boom and arm until the bucket is on the ground, and the X-Change pins (Item 1) are disengaged from the hooks (Item 2) [Figur [Figure e OI-83] OI-83].. Move the arm towards the Excavator until the X-Change pins are clear of the bucket.
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ATTACHMENTS (CONT’D)
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Figure Figure OI-85 OI-85
Using The X-Change System (Cont’d) Installing Bucket Or Attachment (X-Change System)
WARNING Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death.
2
1
W-2052-0500
Figure Figure OI-84 OI-84
Raise the boom until the pins (Item 1) engag (Item 2) [Figur [Figure e OI-85] OI-85] on the bucket. Figure Figure OI-86 OI-86
P19394
Fully retract the bucket cylinder to release the latch on the X-Change [Figur [Figure e OI-84] OI-84].. Move the arm towards the bucket.
Lift the boom and extend the bucket cylind bucket is in the position shown [Figu [Figure re OI-8
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ATTACHMENTS (CONT’D) Using The X-Change System (Cont’d) Installing Bucket Or Attachment (X-Change System) (Cont’d) Figure Figure OI-87 OI-87
3
1
2
P19396
Lower the boom until the hooks (Item 1) of the bucket disengage the pins (Item 2) of the X-Change and an d the plate (Item 3) [Figu [Figure re OI-87] OI-87] engages in the bucket crossmember.
WARNING Keep all onlookers 6 m away from equipment when operating. Contact with moving parts, a trench collapse or flying objects can cause injury or death. W-2119-0788
After the installation of the bucket, lift the boom approximately 915 mm and fully extend and retract the bucket cylinder to ensure the bucket is securely attached to the X-Change. Sign up to vote on this title
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ATTACHMENTS (CONT’D)
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Figure Figure OI-89 OI-89
Using The X-Change System (Cont’d) Removing Bucket Or Attachment (X-Change System) The excavator is equipped with the X-Change system. The X-Change is used for fast changing of buckets and attachments.
2
NOTE: NOTE: Removal Removal and installati installation on of the bucket bucket is shown. The procedure is the same for other attachments. Disconnect any hydraulic lines that are operated by hydraulic power before removing any attachments (breaker, auger, etc.).
1
Start the engine, lift the boom approximately 3 extend the bucket cylinder until the X-Ch (Item 1) engage the the hooks (Item (Item 2) [Figur [Figure e bucket.
WARNING Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death.
Figure Figure OI-90 OI-90
W-2052-0500
Stop the machine on a flat level surface. Put the bucket on the ground.
1
Figure Figure OI-88 OI-88 2 1
Retract the bucket cylinder and lower the boo until the bucket is on the ground, and the X-C (Item 1) are disengaged from the hook [Figur [Figure e OI-90] OI90].. Sign up to vote on this title
Useful arm Not Move the towards theuseful machine until the pins are clear of the bucket. P19382
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ATTACHMENTS (CONT’D)
To Connect:
Quick Connectors
Remove any dirt or debris from the surfa male and female connectors, and from diameter of the male connector. Check the corroding, cracking, damage, or excessive these conditions exist, the connecto [Figur [Figure e OI-91] OI-91] must be replaced.
WARNING AVOID BURNS Hydraulic fluid, tubes, fittings and quick connectors can become hot when running machine and attachments. Be careful when connecting and disconnecting quick connectors.
Figure Figure OI-92 OI-92
W-2220-0396
Figure Figure OI-91 OI-91
1
Install the male connector into the fem [Figur [Figure e OI-92] OI-92]..
1
To Disconnect: P19381
Excavators and attachments have flush-faced connectors (Item 1) [Figur [Figure e OI-91] OI-91]..
Hold the male connector. Retract the sleev connector until the connectors disconnect
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ATTACHMENTS (CONT’D)
Relieving Hydraulic Pressure
Auxiliary Hydraulics
Stop the engine and turn the key to ON (S press ENTER CODE Button (Keyless).
Figure Figure OI-93 OI-93
Press AUX HYD Button (Item 1) [Figur [Figure e OImove the switch (Item 1) [Figur [Figure e OI-94] OI-94] to th left several times.
1
Return To Tank Valve (If Equipped) Figure Figure OI-95 OI-95
P16616
1 Press the Auxiliary Hydraulics button on the right console (Item 1) [Figur [Figure e OI-93] OI-93].. Figure Figure OI-94 OI-94 1
The return to tank valve is located under th cover.
Remove the spool lock (Item 1) [Figur [Figure e OIthe spool in to direct auxiliary return hydraulic reservoir.
2
Pull the spool out, and install the spool lo [Figur [Figure e OI-95] OI-95] for two-way hydraulic au operation. P-42157
Move the switch (Item 1) [Figu [Figure re OI-94] OI-94] on the right control lever to the right or left to direct fluid flow to an attachment such as a breaker or hydraulic clamp. Press the switch (Item 2) [Figu [Figure re OI-94] OI-94] on the front of the handle to provide constant flow to the female
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OPERATING PROCEDURE
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Lowering The Work Equipment With Engine Stopped
Make sure the load is evenly weighted and lifting chain, and is secured to prevent shifting [Figu [Figure re OI-96] OI-96]..
If the engine stops, the work equipment (boom/bucket, attachments) can be lowered to the ground using hydraulic pressure which is stored in the accumulator.
Lift and position the load. When the load is tension is removed from the lift chain system), remove the secondary lift system.
The console must be in the locked down position, and the key switch in the ON position.
Figure Figure OI-97 OI-97
Use the control lever to lower the boom. Operating On Public Roads When operating on a public road or motorway, always follow local regulations. For example: A slow moving vehicle (SMV) sign, or direction signals may be required. Check with services companies for underground electrical, water, gas lines, etc. work slowly in areas of underground powerlines. Lifting A Load Do not exceed the rated lift capacity. See Lift Capacity on Page Page 101 and and 109. 109.
WARNING
The optional lifting clamp attachment gives a wider range of use and mobility for [Figur [Figure e OI-97] OI-97]..
The lifting clamp cylinder is operated b hydraulic system.
AVOID INJURY OR DEATH Do not exceed Rated Lift Capacity. Excessive load can cause tipping or loss of control. W-2476-1003
The lifting clamp cylinder must be fully retra machine is being used for excavating.
The lift capacities are reduced by 122 kg i is equipped with the optional lifting clam
Extend the bucket cylinder completely and lower the boom to the ground. Stop the engine. Wrap the chain assembly around the bucket mounting plate. Figure Figure OI-96 OI-96
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OPERATING PROCEDURE (CONT’D)
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Figure Figure OI-100 OI-100
Excavating Lower the blade to provide stability. Figure Figure OI-98 OI-98
Raise the boom, retract the arm and curl [Figur [Figure e OI-100] OI-100].. MS1855
Extend the arm, lower the boom, and open the bucket [Figur [Figure e OI-98] OI-98]..
Rotate the upperstructure.
NOTE: Do not allow allow the bucket bucket teeth teeth to ma with the ground when sle upperstructure.
Figure Figure OI-99 OI-99
WARNING
Keep all onlookers 6 m away from equipm operating. Contact with moving parts, collapse or flying objects can cause injury
MS1856
Retract the arm, while lowering boom and curling the bucket [Figur [Figure e OI-99] OI-99]..
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OPERATING PROCEDURE (CONT’D)
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Figure Figure OI-102 OI-102
Excavating (Cont’d)
WRO
Figure Figure OI-101 OI-101
Do not dig under the excavator [Figure [Figure B-19943
Extend the arm and uncurl the bucket to dump the material into a pile or truck [Figure [Figure OI-101]. OI-101].
Do not use the bucket as a breaker or p better to excavate hard or rocky ground a with other equipment. This will reduce d excavator.
Do not move the excavator while the bu ground.
IMPORTANT Avoid operating hydraulics over relief pressure. Failure to do so will overheat hydraulic components. components. I-2220-0503
Dig only by moving the boom and arm Excavator. Do not back dig (digging by moving the away from the excavator). Damage to the attachments may occur.
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OPERATING PROCEDURE (CONT’D)
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Figure Figure OI-105 OI-105
Boom Swing Figure Figure OI-103 OI-103
B-19994
Slew the upperstructure, swing the boom [Figur [Figure e OI-103] OI-103],, centre [Figure [Figure OI-104 [Figur [Figure e OI-105] OI-105] to dig a square hole the w machine without repositioning the excavator.
Figure Figure OI-104 OI-104 Figure Figure OI-106 OI-106
B-19995
The boom swing allows the operator to offse and dig close to buildings and other [Figur [Figure e OI-106] OI-106].. Sign up to vote on this title
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OPERATING PROCEDURE (CONT’D)
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Figure Figure OI-109 OI-109
Backfilling Figure Figure OI-107 OI-107
B-19940
The bucket can also be used to pull the ex the blade, extend the arm and lower the the boom and arm in a digging manner [Fi
Use the blade to backfill the trench or hole after excavating [Figure [Figure OI-107] OI-107]. Driving The Excavator When operating on uneven ground, operate as slowly as possible and avoid sudden changes in direction. Avoid driving over objects such as rocks, trees, stumps, etc. When working on wet or soft ground, put planks on the ground to provide a solid base to drive on and prevent the excavator from becoming stuck. Figure Figure OI-108 OI-108
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OPERATING PROCEDURE (CONT’D)
WARNING
Operating On Slopes
WARNING • • •
• •
AVOID INJURY OR DEATH Do not not dri drive ve acr acros oss s or up slo slope pes s that that are are over over 15 degree degrees. s. Do not not drive drive down down or or b bac ack k up slop slopes es tha thatt excee exceed d 25 degrees. Look Look in the the dir direc ecti tion on of driv drivin ing. g.
•
AVOID INJURY OR DEATH Avoid Avoid steep steep area areas s or or bank banks s tthat hat could could Keep Keep boo boom m cent centre red d and and atta attach chmen men possible when driving on slopes or conditions. Look in the direction of driv Alway lways s fast fasten en seat seat bel belt.
Figure Figure OI-111 OI-111
W-2497-0304
Driving Up Slopes
When going down a slope, control the speed with the steering columns and the speed sp eed control lever. Figure Figure OI-110 OI-110 Driving Down or Backing Up Slopes
304 mm Maximum
15° Max
Figure Figure OI-112 OI-112 25° Maximum
Driving On Side Slopes
MS1861
When going down grades that exceed 15 degrees, put the machine in the position shown, and run the engine slowly [Figure [Figure OI-110] OI-110].. Operate as slowly as possible and avoid sudden changes in lever direction. Avoid driving over objects such as rocks, trees, stumps, etc. Stop the machine before moving the upper equipment
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OPERATING PROCEDURE (CONT’D)
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Figure Figure OI-114 OI-114
Operating On Slopes (Cont’d) 1
Figure Figure OI-113 OI-113 Recommended Position For Working On A Slope
B-19935
When operating on a slope, level the work area before beginning [Figure [Figure OI-113] OI-113].. If this is not possible, the following procedures should be used: Do not work on slopes which exceed 15 degrees. Work slowly.
To brake the machine when going down a s steering columns (Item 1) [Figure [Figure NEUTRAL position. This will engage t braking.
When the engine stops on a slope, mov columns to the neutral position. Lower the the ground.
NOTE: NOTE: If the engine engine stops, stops, the (attachments) can be lowered t using hydraulic pressure which i accumulator.
Avoid working with the tracks across the slope, which reduces stability and increase the tendency for the machine to slide. Position the excavator with the blade downhill and lowered.
The console must be in the position, and the key switch position.
Use the control lever to lower th Avoid swinging or extending the bucket more than necessary in a down hill direction. When it is necessary to swing the bucket downhill, keep the arm low and skid the bucket downhill. When working with the bucket on the uphill side, keep the bucket as close to the ground as possible. Dump the spoil far enough away from the trench or hole to prevent the possibility of a collapse.
Start the engine and resume operation.
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OPERATING PROCEDURE (CONT’D) Operating In Water Mud and water should be removed from the machine before parking. In freezing temperatures, park the machine on planks or concrete to prevent the track or undercarriage from freezing to the ground and preventing machine movement. Figure Figure OI-115 OI-115
Maximum Water Level
MS1854
Do not operate or immerse the excavator in water higher than the bottom of the swing circle [Figure [Figure OI-115] OI-115].. Grease the excavator when it has been operated or immersed in water for a period of time. Greasing forces the water out of the lubrication areas. Water must be removed from the cylinder rods. If water freezes to the cylinder rod, the cylinder seals can be damaged when the rod is retracted.
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PARKING THE EXCAVATOR
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Figure Figure OI-117 OI-117 1
Procedure Stop
Stop the machine on level ground. Lower the work equipment and the blade to the ground.
On
Figure Figure OI-116 OI-116 Start
Figure Figure OI-118 OI-118
P-16615
Move the speed [Figure [Figure OI-116] OI-116]..
control
lever
fully
backwards
Run the engine at idle speed for about 5 minutes to allow it to cool down.
Turn the key switch to STOP (Standard P [Figure [Figure OI-117] OI-117] or press the STOP Button (Item 2) [Figure [Figure OI-118] OI-118]..
Disconnect the seat belt. Remove the key to prevent operation of machine by personnel. Raise the control console and the machine. Sign up to vote on this title
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TRANSPORTING THE EXCAVATOR
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Figure Figure OI-120 OI-120
Procedure When transporting the machine, observe the rules, motor vehicle laws, and vehicle limit ordinances. Use a transportation and towing vehicle of adequate length and capacity. Apply the hand brake and block the wheels of the transportation vehicle.
1 1
Align the ramps with the centre of the transportation vehicle. Secure the ramps to the truck bed and be sure ramp angle does not exceed 15 degrees. Use metal loading ramps with a slip resistant surface. Use ramps that are the correct length and width and can support the weight of the machine.
Figure Figure OI-121 OI-121
The rear of the trailer must be blocked or supported when loading or unloading the excavator to prevent the front of the transportation vehicle from rising up. 1
Determine the direction of the track movement before moving the machine (blade forwards). Figure Figure OI-119 OI-119
Attach chains to the front corners of the bla [Figur [Figure e OI-120] OI-120] and to the tie down loop at th track frame (Item 1) [Figur [Figure e OI-121] OI-121] to prev moving when going up or down slopes or du stops.
P-49458
Engage the slew lock. Move the machine forwards onto the transportation
Use chain binders to tighten the chains and th the chain binder levers to prevent loosening. Sign up to vote on this title
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LIFTING THE EXCAVA EXCAVATOR
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Attach chains to the ends of the b [Figure [Figure OI-122] OI-122] and [Figure [Figure OI-123] OI-123] and fixture above the canopy/cab. The liftin extend over the sides of the canopy/cab chains from hitting the ROPS/TOPS.
Procedure Figure Figure OI-122 OI-122
Figure Figure OI-124 OI-124
2
1
1
P-49456
Fully extend the cylinders of the bucket, arm, and boom so that the excavator is in the position as shown [Figure [Figure OI-122] OI-122]. Raise the blade fully. fully.
Install a 25 mm bolt and nut (Grade 5 or holes at the boom (Item 2) [Figu [Figure [Figure OI-124] OI-124]. Attach a chain from the fixture.
Put all the control levers in neutral.
WARNING •
• • •
AVOID INJURY OR DEATH Use a lifti lifting ng fixture fixture with with suffi sufficie cient nt cap capacit acity y for for the the weight of the excavator plus any added attachments. Main Ma inta tain in c cen entre tre of gra gravi vity ty and and bala balanc nce e when when lifting. Do not swing swing boo boom m or or uppe upperst rstru ructu cture. re. Engage Engage the swing locking lever. le ver. Neve Neverr lif liftt wit with h ope opera rato torr on on mac machi hine ne.. W-2202-0595
Figure Figure OI-123 OI-123
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PREVENTIVE MAINTENANCE
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AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Daily Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Replacing The Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 . 62
BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 . 86 Bucket Teeth Teeth Removal And Installation Installation.. . . . . . . . . . . . . . . . . . . . 86 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Checking Coolant Level Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Cleaning The Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Checking Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 . 84 Draining The Drive Motor Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 . 84
PREVENT MAINTEN
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Fuse And Relay Location Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Removing And Installing Installing The Battery . . . . . . . . . . . . . . . . . . . . . 76 Using A Booster Battery (Jump (Jump Starting). Starting). . . . . . . . . . . . . . . . . . . 75 ENGINE ACCESSORY DRIVE DRIVE BELT. BELT. . . . . . . . . . . . . . . . . . . . . . . . 83 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 . 83 Belt Tension. Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 ENGINE LUBRICATION LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Replacing Oil And Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 FUEL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Draining The Fuel Tank Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Filling The Fuel Tank Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Fuel Specifications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 . 66 Removing Air From The Fuel System System . . . . . . . . . . . . . . . . . . . . .68 on this title Removing Water Water From The Fuel Filter . . . . . . . . . . . .Sign . . .up. to . .vote . .67 . 67 Useful Not useful HEATER HEATER AIR FILTER FILTER (WITH CAB OPTION ONLY) ONLY) . . . . . . . . . . . . . 65 Removal And Installation. . . . . . . . . . . . . . . . . 65
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PREVENTIVE MAINTENANCE (CONT’D)
LUBRICATION OF THE HYDRAULIC EXCAVATOR . . . . . . . . . . . .87 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 MAINTENANCE SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 . 57 RIGHT SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 . 61 Opening And Closing The The Right Side Cover . . . . . . . . . . . . . . . .61 SEAT BELT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 SPARK SPARK ARRESTER SILENCER . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Cleaning Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 . 80 TAILGATE AILGATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Adjusting The Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Adjusting The Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 . 60 Opening And Closing The Tailgate Tailgate . . . . . . . . . . . . . . . . . . . . . . .60 TRACK TENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 . 81 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 . 82 X-CHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Inspection And Maintenance Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 . 85
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MAINTENANCE SAFETY WARNING
Instructions are necessary before operating or servicing machin understand the Operation and Maintenance Manual, Operator’s H signs (stickers) on machine. Follow warnings and instructions in when making repairs, adjustments or servicing. Check for correct adjustments, repairs or service. Untrained operators and failu instructions can cause injury or death.
Safety Alert Symbol: This symbol with a warning statement, statement, means: “Warning, “Warning, be alert! involved!” Carefully read the message that follows.
CORRECT
CORRECT
B-10731A
B-19964
Never service the Bobcat Compact Excavator without training.
Use the correct procedure to lift and support the excavator. excavator.
WRONG
WRONG
B-19965
B-19960
Have good ventilation when welding or grinding painted parts. Wear dust mask when grinding painted parts. Toxic dust and gas can be produced.
Vent exhaust to outside when engine must be run for service. Exhaust system must be tightly sealed. Exhaust fumes can kill without warning.
WRONG
WRONG
B-19962
B-19958
Stop, cool down and clean engine of flammable materials before checking fluids. Never service or adjust machine with the engine running unless instructed to do so in the manual.
Cleaning and ma required daily.
Always lower th blade to the groun any maintenance. Never modify equ attachments not Bobcat Company.
Lead batterie Keep body, jewellery and clothing Sign up to vote on thisflammable title and ex away from moving parts, electrical Keep arcs, spark contact, hot parts and exhaust. Useful Not useful lighted tobacco Wear eye protection to guard from batteries. battery acid, compressed springs, Batteries contain fluids under pressure and flying burns eyes or skin debris when engines are running
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SERVICE SCHEDULE
WARNING
Chart Maintenance work must be carried out at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat Excavator.
Instructions are necessary before servicing machine. Read and und Operation and Maintenance Manua Handbook and signs (stickers) on ma warnings and instructions in the m making repairs, adjustments or servici correct function after adjustments, repa Untrained operators and failure to follow can cause injury or death.
SERVICE SCHEDULE ITEM
H
SERVICE REQUIRED
8-10
Engine Coolant
Check coolant level. Add premixed coolant as needed.
Engine Oil
Check the engine oil level and add as needed.
50
Hydraulic Fluid, Hoses and Check the hydraulic fluid level and add as needed. Check for damage and Tubelines, Reservoir Breather Cap leaks. Repair or replace as needed. Engine Air Filter Filter and Air Air System Check condition condition indicator indicator and empty empty dust dust cup as needed. needed. Check Check air air system for leaks. Tracks Check and adjust track tension as needed. Ind ic ic a attors an and Li Li gh ghts
Chec k for co corre c ctt op oper a att io ion of al al l indi ca ca to tors an and lilights.
Operator Ca Canopy/Cab
Check co condition. Ch Check mo mounting ha hardware.
Seat Belt
Check condition. Check mounting hardware.
Safety Safety Signs and and Saf Safety ety Tread Treads s Pivot Points
Check for damage damaged d signs signs (stickers) (stickers) and and safety safety treads. treads. Replace Replace any signs signs o orr safety treads that are damaged or worn. Grease all machinery pivot points.
Cab Heater Air Filter
Clean the filter as needed.
Console Lockout
Check console lockout for proper operation.
X-Change
Lubricate and inspect for damage or loose parts.
Swing Circle and Pinion
Grease two fittings
Fuel Ta Tank an and Fi Filter
Drain wa water an and se sediment ffrrom fu fuel ta tank an and fu fuel fifilter.
Battery Accessory Drive Belt
Check battery, cables, connections and electrolyte level. Add distilled water as needed. Check condition of belt and adjust as needed.
Spark Arrester Silencer
Clean the spark chamber.
Fuel Filter
Replace fuel filter.
Engine Oi Oil an and Fi Fi ltlter
Replace oi oi l and fifi ltlter u us s e CD or or b be ett er er g grr a ad de oi oil an and Bo Bobc a att fifi ltlter.
Radiator, Oil Cooler
Clean debris from the radiator fins.
Pr im im ar ary Hydrauli c Fi ltlter
Replace the pr im im ar ary hydraul ic ic ffii ltlt er er.
Case Drain Filter
Replace the case drain filter.
Al te ternat or or and Starter
Chec k t he he alt er er n na ator and s tta art er er connec ttii on ons.
Engine Valves
Check and adjust the engine valve clearance.
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TAILGATE
Adjusting The Bumper
Opening And Closing The Tailgate
Figure Figure PM-2 PM-2
WARNING AVOID INJURY OR DEATH Never service or adjust the machine when the engine is running unless instructed to do so in the manual. W-2012-0497
1
WARNING Keep the rear door closed when operating the machine. Failure to do so could seriously injure an onlooker. W-2020-1285
The door bumper (Item 1) [Figu [Figure re PM-2] PM-2] can for alignment with the tailgate.
Close the tailgate before operating the excava Figure Figure PM-1 PM-1 Adjusting The Latch Figure Figure PM-3 PM-3 1
1 P-49408
Pull the latch (Item 1) [Figur [Figure e PM-1] PM-1] and pull the tailgate open. Push firmly to close the tailgate.
Sign up to vote on this title The door catch (Item 1) [Figu [Figure re PM-3] PM-3] can Useful Not useful for alignment.
NOTE: NOTE: The tailgate tailgate can be locked locked using using the start key. key.
Close the tailgate before operating the excava
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RIGHT SIDE COVER Opening And Closing The Right Side Cover Figure Figure PM PM-4 -4
1
P-49411
Pull the latch (Item 1) [Figu [Figure re PM-4] PM-4] and raise the right side cover. NOTE: NOTE: The right right side cover cover can be be locked using using the start key.
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AIR CLEANER
Replacing The Filters
Sheet Music
See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SERVICE SCHEDULE on Page 59.)
Outer Filter
Release the two fasteners (Item 2) [Figur [Figure e Daily Check Remove and clean the dust cup (Item 3) [Fi Figure Figure PM-5 PM-5
1
3
2
P-49412
Check the condition indicator (Item 1) [Figu [Figure re PM-5] PM-5].. If the red ring shows in the condition indicator, the filter needs to be replaced. Replace the inner filter every third time the outer filter is replaced or as indicated.
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AIR CLEANER (CONT’D)
Inner Filter
Replacing The Filters (Cont’d)
Only replace the inner filter under the th e follow
Figure Figure PM PM-6 -6
•
Repl Replac ace e the the inne innerr fil filte terr eve every ry third time third time is replaced.
•
Afte Afterr the the oute outerr filt filter er has has bee been n repl repl button (Item 3) [Figur [Figure e PM-7] PM-7] on t condition indicator and start the engi RPM, then reduce engine speed and s If the red ring shows in the condition cond ition in the inner filter.
1
Figure Figure PM PM-8 -8
P-49414
1 Pull the outer filter (Item 1) [Figur [Figure e PM-6] PM-6] from the air cleaner housing. Check the housing for damage. Clean the housing and the seal surface. DO NOT use compressed air. Install a new filter. Figure Figure PM PM-7 -7
Remove the dust cup, outer filter and inne [Figu [Figure re PM-8] PM-8]..
NOTE: Make sure sure all sealing sealing surfaces surfaces a and debris.
3
Install the new inner filter.
1
Install the outer filter and the dust cup.
Press the button on the condition indicator red ring. Sign up to vote on this title
2
P-49412
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SEAT BELT
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Figure Figure PM-9 PM-9
Inspection And Maintenance
WARNING Failure to properly inspect and maintain the seat belt can cause lack of operator restraint resulting in serious injury or death. W-2466-0703
Check the seat belt daily for correct function. Inspect the seat belt system thoroughly yearly or more often if the machine is exposed to severe environmental conditions or applications. The seat belt system should be repaired or replaced if it shows cuts, fraying, extreme or unusual wear, significant discolourations due to ultraviolet (UV) rays from the sun, dusty/dirty conditions, abrasion to the seat belt webbing, or damage to the buckle, latch plate, retractor (if equipped), equipped), or hardwar hardware. e.
The items below are referenced in [Figur [Figure e
1. Check Check the the seat seat belt belt webbing webbing.. If th the e system system with a retractor, pull the webbing comple inspect the full length of the webbing. Che wear, fraying, dirt and stiffness.
2. Check Check the the buckle buckle and and latch latch for prope properr fun sure latch plate is not excessively worn, d buckle is not damaged.
3. Check Check the retr retract actor or web stora storage ge device device ( by extending the seat belt webbing to de extends and retracts the webbing correctly Sign up to vote on this title 4. Check Check we bbing ng in areas ar eas expose exposed d to ult Useful Not useful webbi rays from the sun or extreme dust or dirt. I colour of the webbing in these areas i faded and / or the webbing is packed w
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HEATER AIR FILTER (WITH CAB OPTION ONLY)
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Figure Figure PM PM-12 -12
Removal And Installation The heater filter must be cleaned regularly. The filter is located at the left of the operator seat. Figure Figure PM PM-10 -10
1
2
Installation: Install Installation: Install the filter with the arrow air flow direction (Item 1) [Figu [Figure re towards the heater housing. P-42166
Remove the screw (Item 1) and cover (Item 2) [Figur [Figure e PM PM-10] -10].. Figure Figure PM-11 PM-11
1
P-42167
Sign up to vote on this title
Pull the filter (Item 1) [Figure [Figure PM-11] PM-11] out of the heater housing.
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FUEL SYSTEM
Filling The Fuel Tank
Fuel Specifications
Open the right side cover.
Use only clean, high quality diesel fuel, Grade No. 2 or Grade No. 1.
Figure Figure PM-13 PM-13
The following is a suggested blending guideline which should prevent fuel gelling problems during freezing temperature 1 Temp. C°
Above -9° Down to -29° Below -29°
No. 2
No. 1
100% 50% 0%
0% 50 % 100%
See your fuel supplier for local recommendations.
Remove the fuel fill cap (Item 1) [Figur [Figure e PM-
Use a clean, approved safety container to ad fuel only in an area that has a free movemen no flames or sparks. NO SMOKING! Install and tighten the fuel fill cap. Clean up any spilled fuel.
WARNING
Always clean up spilled fuel or oil. Keep he sparks or lighted tobacco away from fu Failure to use care around combustibles explosion or fire which can result in injury
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FUEL SYSTEM (CONT’D)
Draining The Fuel Tank
Removing Water From The Fuel Filter
See the SERVICE SCHEDULE for the c interval. (See SERVICE SCHEDULE on on Pa
Open the tailgate. Figure Figure PM PM-15 -15 Figure Figure PM PM-14 -14
1
1 P-49416
Loosen the drain (Item 1) [Figu [Figure re PM-14] PM-14] at the bottom of the filter to drain water from the filter. See the SERVICE SCHEDULE for the service interval when to remove the water from the fuel filter. (See SERVICE SERVICE SCHEDULE SCHEDULE on Page 59.)
Remove the hose (Item 1) [Figur [Figure e PM PM-15 -15 injection pump. Thread the hose to the engine compartment and out the tailgate. Drain the fuel into a container.
Reuse, recycle or dispose of fuel in an e safe manner.
WARNING
Diesel fuel or hydraulic fluid under penetrate skin or eyes, causing seri death. Fluid leaks under pressure may Use a piece of cardboard or wood to not use your bare hand. Wear safety go enters skin or eyes, get immediate med from a doctor familiar with this injury Sign up to vote on this title
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FUEL SYSTEM (CONT’D)
Removing Air From The Fuel System
Fuel Filter
After replacing the fuel filter or when the fuel t out of fuel, air must be removed from the before starting the engine.
See the SERVICE SCHEDULE for the service interval when to replace the fuel filter. (See SERVICE SCHEDULE SCHEDULE on on Page 59.)
Figure Figure PM-17 PM-17
Figure Figure PM-16 PM-16
3 2 1 1
P-49416
Open the fuel filter vent (Item 1) [Figur [Figure e PMRemove the filter (Item 1) [Figure [Figure PM-16] PM-16]. Clean the area around the filter housing.
Operate the hand pump (priming bulb) [Figur [Figure e PM PM-17] -17] until the fuel flows from the v air bubbles.
Put oil on the seal of o f the new filter.
Close the vent (Item 1) [Figu [Figure re PM-17] PM-17]..
Install the fuel filter, and tighten by hand.
Start the engine. It may be necessary to op (Item 3) [Figur [Figure e PM-17] PM-17] (at the fuel injection p until the engine runs smoothly.
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ENGINE LUBRICATION SYSTEM
Oil Chart
Checking Engine Oil
Figure Figure PM PM-19 -19
Check the engine oil after every 8-10 hours of operation and before starting the engine. Figure Figure PM PM-18 -18
1
P-49418
Open the tailgate and remove the dipstick (Item 1) [Figur [Figure e PM PM-18] -18].. Keep the oil level between the marks on the dipstick.
Use a good quality engine oil recommended standards. See [Figu [Figure re PM-19] PM-19]..
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ENGINE LUBRICATION SYSTEM (CONT’D)
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Figure Figure PM-22 PM-22
Replacing Oil And Filter See the SERVICE SCHEDULE for the service interval for replacing the engine oil and filter. (See SERVICE SCHEDULE SCHEDULE on on Page 59.) Run the engine until it is at operating temperature. Stop the engine. Open the tailgate.
1
Figure Figure PM-20 PM-20
Remove the oil filter (Item 1) [Figur [Figure e PM PM-22 -22 the filter housing surface.
Use a genuine Bobcat replacement filter. Put the filter gasket. Install the filter and tighten by Install and tighten the oil cap. Figure Figure PM-23 PM-23
1 P-49419
Thread the drain hose (Item 1) [Figur [Figure e PM PM-20 -20]] out the tailgate.
1
Figure Figure PM-21 PM-21
-23] Remove the fill cap (Item 1) [Figur [Figure e PM PM-23] Sign up to vote on this title
Put oil in theUseful engine. Not useful 1
Install the fill cap. Start the engine and let it run
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COOLING SYSTEM
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Check the cooling system every day to prevent overheating, loss of performance or engine damage.
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Cleaning The Cooling System NOTE: NOTE: Allow the cooling cooling system system and engine engine to cool down before servicing or cleaning the cooling system. Open the tailgate. Figure Figure PM PM-24 -24
1
P-49423
Use air pressure or water pressure to clean the radiator and oil cooler (Item 1) [Figur [Figure e PM PM-24] -24].. Be careful not to damage fins when cleaning.
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COOLING SYSTEM (CONT’D)
IMPORTANT
Checking Coolant Level
AVOID ENGINE DAMAGE Always use the correct ratio of water to
WARNING AVOID BURNS Do not remove radiator cap when the engine is hot. You can be seriously burned. W-2070-1203
Open the right side cover.
Too much antifreeze reduces coolin efficiency and may cause serious premat damage.
Too little antifreeze reduces the additi protect the internal engine components; r boiling point and freeze protection of the s
Always add a premixed solution. Adding fu concentrated coolant can cause serious engine damage.
Figure Figure PM-25 PM-25
IMPORTANT
1
Wear safety glasses to prevent eye injury w the following conditions exist: • When When flui fluids ds are are und under er pres pressu sure re.. • Flyin Flying g deb debri ris s or loos loose e mate materi rial al is is prese prese • Engine is is ru running. • Tools are are bei bein ng us used. P-49425
Check the coolant level in the coolant recovery tank (Ite (Item m 1) [Figur [Figure e PM PM-25] -25].. The coolant level must be between the MIN and MAX marks on the coolant recovery tank when the engine is cold. NOTE: NOTE: The cooling cooling system system is factory factory filled with with propylene glycol (purple colour). DO NOT mix propylene glycol with ethylene glycol.
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COOLING SYSTEM (CONT’D)
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Figure Figure PM PM-28 -28
Replacing The Coolant
1
See the SERVICE SCHEDULE for correct service intervals. (See SERVICE SCHEDULE on Page 59.)
WARNING AVOID BURNS Do not remove radiator cap when the engine is hot. You can be seriously burned. W-2070-1203
Connect a hose to the drain valve on the Open the drain valve (Item 1) [Figu [Figure re PM coolant into a container.
Figure Figure PM PM-26 -26
After all the coolant is removed, close the d 1
Recycle or dispose of the environmentally safe manner.
used
c
Mix the coolant in a separate SPECIFICATIONS SPECIFICATIONS for correct capacity. capacity.
c
NOTE: NOTE: The cooling cooling system system is facto propylene glycol (purple colour) propylene glycol with ethylene g P-49424
When the engine is cool, loosen and remove the radiator cap (Item 1) [Figur [Figure e PM-26] PM-26].. Figure Figure PM PM-27 -27
Add premixed coolant; 47% water and 5 glycol to the recovery tank if the coolant lev
4.3 litres of propylene glycol mixed with 3.8 is the correct mixture of coolant to provide protection. protection. (See Checking Checking Coolant Level o
Use a refractometer to check the conditio glycol in your cooling system.
Add premixed the level is corr Sign up tocoolant vote on until this title
Useful Not useful Run the engine until it is at operating tem the engine. Check the coolant level and a Be sure the radiator cap is tight.
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ELECTRICAL SYSTEM
Fuse And Relay Location
Description
A sticker is inside the cover to show locatio ratings.
Figure Figure PM-29 PM-29
Remove the cover to check or replace the relays. Figure Figure PM-30 PM-30 1
P-49427
The Excavator has a 12 volt, negative ground electrical system. The electrical system is protected by fuses located under the right side cover of the Excavator (Ite (Item m 1) [Figur [Figure e PM PM-29] -29].. The fuses will protect the electrical system when there is an electrical overload. The reason for the overload must be found before starting the engine again. The battery cables must be clean and tight. Check the electrolyte level in the battery. Add distilled water as needed. Remove acid or corrosion from the battery and cables with a sodium bicarbonate and water solution. Put Battery Saver P/N 6664458 or grease on the battery terminals and cable ends to prevent corrosion.
WARNING Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body. body. In case of acid contact, wash immediately with water. In case of eye contact get prompt medical attention
The location and [Figur [Figure e PM PM-30] -30].. REF
DESCRIPTION
sizes
AM P
are
REF
shown
b
DESC
1
Not Used
--
11
Lights
2
Heater
25
12
ACC P
3
Ignition
5
4
Fuel Solenoid
25
5
Wiper
5
6
Switch Power
20
7
Alternator/Heater
25
8
ACD
25
9
Controller
25
10
ACD
25
Always replace fuses using the same type and REF
DESCRIPTION
E
Switch Power
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F
F uel Useful Solenoid
G
Lights
H
Glow Plug
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ELECTRICAL SYSTEM (CONT’D)
WARNING
Using A Booster Battery (Jump Starting)
Batteries contain acid which burns eye contact. Wear goggles, protective clothi gloves to keep acid off body.
IMPORTANT If jump starting the excavator from a second machine: When jump starting the excavator from a battery installed in a second machine is NOT running while using the glow plugs. High voltage spikes from a running machine can burn out the glow plugs. I-2060-0195
If it is necessary to use a booster battery to start the engine, BE CAREFUL! There must be one person in the operator’s seat and one person to connect and disconnect the battery cables. Be sure the key switch is OFF. The booster battery must be 12 volt. Open the tailgate. Figure Figure PM PM-31 -31
In case of acid contact, wash immediate In case of eye contact get prompt med and wash eye with clean, cool wate 15 minute minutes. s.
If electrolyte is taken internally drink la of water or milk! DO NOT induce v prompt medical attention.
WARNING
Keep arcs, sparks flames and lighted from batteries. When jumping from bo make final connection (negative) at mac
Do not jump start or charge a frozen battery. Warm battery to 16°C before co charger. Unplug charger before co disconnecting cables to battery. Nev battery while boosting, testing or chargi
Battery gas can explode and cause seri 1
IMPORTANT
2 P-49428
Connect one end of the first cable to the positive (+) terminal of the booster battery. Connect the other end of the same cable to the positive (+) terminal (Item 1) [Figur [Figure e PM PM-31] -31] of the excavator starter.
Damage to the alternator can occur if: • Engi Engine ne is oper operat ated ed with with disconnected. Sign up to vote on this title • Batt Batter ery y cabl cables es are are con conne necte cted d wh Useful Not useful charger or when welding on th (Remove both cables from the batte • Extr Extra a batt batter ery y cab cable les s (boo (boost ster er
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ELECTRICAL SYSTEM (CONT’D) Removing And Installing The Battery Open the right side cover. Figure Figure PM-32 PM-32 3
3
2 1
P19227
Disconnect the negative (-) cable (Item 1) [Figur [Figure e PM-32] PM-32] first. Disconnect the positive (+) cable (Item 2) [Figur [Figure e PM-32] PM-32].. Remove the bolts (Item 3) [Figu [Figure re PM-32] PM-32] and remove the hold down clamp. Remove the battery. Always clean the terminals and the cable ends, even when installing a new battery. Install the battery. Install the hold down clamp and tighten the bolts. Connect the battery cables. Connect the negative (-) cable (Item 1) [Figur [Figure e PM PM-32 -32]] last to prevent sparks.
WARNING Batteries contain acid which burns eyes and skin on
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HYDRAULIC SYSTEM
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Figure Figure PM PM-34 -34
Checking And Adding Hydraulic Oil Put the machine on a flat level surface. Retract the arm and bucket cylinders, put the bucket on the ground and lower the blade. Stop the engine. Open the tailgate. 1 Figure Figure PM PM-33 -33 2
Check the condition of the fill strainer s [Figu [Figure re PM-34] PM-34].. Clean or replace as neces
Be sure the screen is installed before addin
Add the correct fluid to the reservoir until it sight gauge.
1
P-49431
Check the hydraulic fluid level, it must be visible in the sight gauge (Item 1) [Figur [Figure e PM-33] PM-33]..
Check the cap and clean as necessary. Re damaged. Install the cap. Close the tailgate.
Clean the surface around the reservoir (breather) cap and remove the cap from the reservoir (Item 2) [Figur [Figure e PM PM-33] -33]..
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HYDRAULIC SYSTEM (CONT’D)
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Figure Figure PM-36 PM-36
Replacing The Hydraulic Oil See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SERVICE SCHEDULE on Page 59.)
WARNING Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a doctor familiar with this t his injury. injury. W-2072-0496
1
Figure Figure PM-37 PM-37
Retract the arm and bucket cylinders, lower the bucket to the ground. Stop the engine. Open the tailgate. Figure Figure PM-35 PM-35 1
Open the bleed valve (Item 1) [Figu [Figure re models) or loosen the plug (Item 1) [Figur [Figure e models) on the hydraulic pump. Close the va after a steady stream of hydraulic fluid free bubbles drains from the valve. Tighten the ble
1
P-49433
Remove the drain plug (Item 1) [Figur [Figure e PM PM-35] -35].. Drain the fluid into a container. Recycle or dispose of the fluid in an environmentally safe
DO NOT RUN THE MACHINE WITH TH VALVE OR PLUG OPEN. Sign up to vote on this title Run the machine through the hydraulic functio Not useful Useful level engine. Check the fluid and add as need
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HYDRAULIC SYSTEM (CONT’D)
Diagnostic Connectors
Replacing The Hydraulic Filter
Open the right side cover and tailgate.
See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on on Page 59.)
Figure Figure PM PM-39 -39
Open the right side cover. Figure Figure PM PM-38 -38
1
1 2
Diagnostic connectors (Item 1) [Figu [Figu located on the hydraulic circuitry. P-49435
The connectors can be used to check circu Remove the hydraulic filter (Item 1) [Figur [Figure e PM PM-38] -38].. Clean the housing where the filter gasket makes contact. Put clean hydraulic fluid on the gasket. Install the new filter and tighten by hand only.
WARNING Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire which can result in injury or death. W-2103-1285
Replacing The Case Drain Filter Open the tailgate.
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SPARK ARRESTER SILENCER
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Figure Figure PM-40 PM-40
Cleaning Procedure See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SERVICE SCHEDULE on Page 59.) Do not operate the excavator with a defective exhaust system.
IMPORTANT
1
This excavator is factory equipped with an approved spark arrester silencer. It is necessary to do maintenance on this spark arrestor muffler to keep it in working condition. The spark arrester silencer must be serviced by dumping the spark chamber every 100 hours of operation.
Remove the plug (Item 1) [Figu [Figure re PMbottom of the silencer.
If this machine is operated on flammable forest, brush or grass covered land, it must be equipped with a spark arrester attached to the exhaust system and maintained in working order.
Start the engine and run for about 10 secon second person, wearing safety glasses, hold wood over the outlet of the silencer. The carb will be forced out of the silencer plug ho [Figur [Figure e PM PM-40] -40]..
Check local laws for spark arrester requirements.
Stop the engine. Install and tighten the plug.
I-2061-0195
Close the tailgate.
WARNING When the engine is running during service, the steering columns must be in neutral. Failure to do so can cause injury or death. W-2203-0595
Stop the engine. Open the tailgate. Sign up to vote on this title
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TRACK TENSION
Rubber Track Clearance
NOTE: NOTE: The wear of of the pins and and bushings bushings on the the undercarriage vary with the working conditions and the different types of soil conditions. It is necessary to inspect track tension and maintain the correct tension. See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page Page 59.) 59.)
Figure Figure PM PM-42 -42
Figure Figure PM PM-41 -41
10-15 mm
1
Figure Figure PM PM-43 -43
Track Frame
1 P-49460 10-15 mm
Raise one side of the machine approximately 100 mm using the boom and arm [Figur [Figure e PM PM-41] -41].. Raise the blade fully and install jackstands under the blade and track frame (Item 1) [Figu [Figure re PM-41] PM-41].. Lower the boom until all machine weight is on the jackstands.
Track
Stop the engine.
WARNING AVOID INJURY Keep fingers and hands out of pinch points when checking the track tension. W-2142-0903
Measure the clearance at the middle trac get fingers into pinch points between the track roller. Use a bolt or a dowel of the app check the gap between the contact edge o the top edge of the track guide [Figu [Figu [Figu [Figure re PM-43] PM-43].. Sign up to vote on this title Rubber Track Clearance - 10-15 mm. Useful Not useful
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TRACK TENSION (CONT’D)
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Figure Figure PM-46 PM-46 1
2
Figure Figure PM-44 PM-44
Track Frame
(19.6-32.3 mm)
Track
B-15022
Add grease to the fitting (Item 1) [Figur [Figure e PMtrack tension is correct. Figure Figure PM-47 PM-47
Measure the track clearance at the middle track roller. Do not get fingers into pinch points between the track and the track roller. Use a bolt or dowel of the appropriate size to check the gap between the contact edge of the roller and the top edge of the track guide [Figur [Figure e PM-44] PM-44].. Steel Track Clearance -19.6-32.3
1
Adjustment Figure Figure PM-45 PM-45
1
1
Use tool MEL1560 (Item 1) [Figure [Figure PM-47 bleed fitting (Item 2) [Figur [Figure e PM PM-46] -46] to rele from the track.
NOTE: Do not loosen loosen the the grease fittin fittin [Figure [Figu re PM-46]. PM-46]. Sign up to vote on this title Useful for Not useful procedure Repeat the the other side. P-49116
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ENGINE ACCESSORY DRIVE BELT
Belt Adjustment
Belt Tension
Figure Figure PM PM-49 -49
Open the tailgate. Figure Figure PM PM-48 -48
1
1
P-49429
Check the belt tension (Item 1) [Figur [Figure e PM PM-48] -48] midway between the alternator and belt tensioner. The belt deflection should be 13 mm.
Loosen the belt tensioner bolt (Item 1) and move the tensioner away from the e belt tension is correct. Tighten the bolt to 20-25 N•m torque.
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DRIVE MOTOR
Draining The Drive Motor
Checking Oil Level
See the SERVICE SCHEDULE for the cor interval. (See SERVICE SERVICE SCHEDULE on Page
Figure Figure PM-50 PM-50
Park the excavator on a level surface with pl and 2) [Figu [Figure re PM-50] PM-50] in the position show both plugs and drain the lubricant into a conta
WARNING
1 2
Always clean up spilled fuel or oil. Keep he sparks or lighted tobacco away from fu Failure to use care around combustibles explosion or fire which can result in injury P-49184
Park the excavator on a level surface with the plugs (Item 1 and 2) [Figure [Figure PM-50] PM-50] in the position as shown. Remove the plug (Item 1) [Figur [Figure e PM-50] PM-50].. The lube level must be at the bottom edge of the hole.
Install the bottom plug (Item 2 [Figur [Figure e lubricant through the top plug hole until the lub the bottom edge of the hole. Install the plug (Item 1) [Figu [Figure re PM-50] PM-50]..
Add lubricant through the hole if the lube level is low.
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X-CHANGE Inspection And Maintenance Figure Figure PM PM-51 -51
2 1
P-49712
Inspect the X-Change for wear or damage. Inspect the X-Change pins (Item 1) and hooks (Item 2) [Figur [Figure e PM PM-51] -51] (on the attachment) for wear or damage. Repair or replace damaged parts.
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BUCKET
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Figure Figure PM-53 PM-53
Bucket Teeth Removal And Installation 1
WARNING Wear safety glasses to prevent eye injury when any of the following conditions exist: • Pressu Pressurise rised d flui fluids ds and spring springs s or other other stored stored energy components. components. • Flyi Flying ng deb debri ris s or loos loose e mate materi rial al is is prese present nt.. • Engine ine is running. • Tools are be being ing use used d.
2
W-2505-0604
Position the bucket so the bucket teeth are at a 30° angle up from the ground for accessibility to the teeth.
Remove the two nuts (Item 1) and bolts fro shank (Item 2) [Figur [Figure e PM PM-53] -53].. Remove the to
Lower the boom until the bucket is fully on the ground.
Installation: Tighten Installation: Tighten the nuts to 125 - 135 N•m
Stop the engine and dismount from the excavator.
Later Style Bucket Teeth
NOTE: NOTE: The later style style tooth points points and retainin retaining g pins can be used on the early style shanks.
Figure Figure PM-54 PM-54 1
Early Style Bucket Teeth 1
Figure Figure PM-52 PM-52
2
2
1 2 3
3
The removal and installation procedure for th as the tooth point and tooth shank is the same Sign up to vote on this title P-23374
Remove the retaining pin (Item 1) from the tooth point
Useful Nota useful The laterstyle tooth has unique retaining p The retaining pin must be installed as sh (Item 2) to the front] for proper proper fit and tooth re
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LUBRICATION OF THE HYDRAULIC EXCAVATOR
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Figure Figure PM PM-56 -56
Procedure Lubricate the hydraulic excavator as specified in the SERVICE SCHEDULE for the best performance of the machine. (See SERVICE SERVICE SCHEDULE on Page 59.)
5 6
Always use a good quality lithium based multipurpose grease when lubricating the machine. Apply the lubricant until extra grease shows.
7 6
6
Lubricate the following locations on the Hydraulic Excavator EVERY 8-10 HOURS: Figure Figure PM PM-55 -55
5 4
5. Boom Boom Swi Swing Pin Pin (2) (2) [Figur [Figure e PM-56] PM-56] 6. Boom Boom Swin Swing g Piv Pivot ot (3) (3) [Figu [Figure re PM-56] PM-56] 7. Boom Pi Pivot vot (1 (1) [Figur [Figure e PM PM-56 -56]] 8. Boom Boom Cyli Cylind nder er Base Base End End (1) (1) [Figu [Figure re
1
3
Figure Figure PM PM-57 -57 2
3 10
P-49451
Ref Description (# of Fittings) 1. Blade Blade Cyli Cylinde nderr Rod Rod End End (1) (1) [Figur [Figure e PM PM-55] -55] 2. Blade Blade Cyli Cylind nder er Base Base End End (1) [Figur [Figure e PM-55] PM-55] 3.
Blad Blade e Pi Pivots vots (2) (2) [Figu [Figure re PM PM-55] -55]
9
4. Boom Boom Swin Swing g Cyli Cylind nder er Rod Rod End End (1) (1) [Figur [Figure e PM PM-55] -55] ure 9. Boom BoSign om up Cyli Cyto lind nder er Rod Rod End End (1) (1) [Figure [Fig vote on this title Not useful Useful 10. Arm Cylind Cylinder er Base Bas e End (1) [Figur [Figure e
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LUBRICATION OF THE HYDRAULIC EXCAVATOR (CONT’D)
Bobcat-450-453BICS-SM-03360
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Figure Figure PM-60 PM-60
Figure Figure PM-58 PM-58 11
12
19 18
13
P-49453
19
18. X-Chan X-Change ge Latch Latch (1) (1) [Figur [Figure e PM PM-60] -60] 19. X-Change X-Change Pivot Pivot Pin (2) [Figu [Figure re PM-60] PM-60]
11. Arm Cylinder Cylinder Rod End End (1) [Figu [Figure re PM-58] PM-58]
Figure Figure PM-61 PM-61
12. Arm Pivot Pivot (1) [Figu [Figure re PM-58] PM-58] 13. Bucket Bucket Cylinder Cylinder Base Base End End (1) [Figure [Figure PM-58] PM-58] Figure Figure PM-59 PM-59
22 17
14
21 20
15
16
20. Boom Swing Swing Cylinder Cylinder Base End End (1) [Fig P19384
14. Bucket Bucket Cylinder Cylinder Rod Rod End (1) [Figur [Figure e PM PM-59] -59] 15. Bucket Bucket Link Link Pin Pin (1) [Figur [Figure e PM PM-59] -59]
Lubricate the following locations on the excavator EVERY 50 HOURS: HOURS: Sign up to vote on this title 21. Slew Slew Circl Circle e (1) [Figure [Figure PM-61] PM-61] Useful Not useful
22. Swing Swing Pinio Pinion n (1) [Figu [Figure re PM PM-61] -61].. (Install 3 of grease then rotate the upperstructure 9
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LUBRICATION OF THE HYDRAULIC EXCAVATOR (CONT’D) Figure Figure PM PM-62 -62
22
22
P-49455
23. Tailgat Tailgate e Hinge Hinge (2) [Figur [Figure e PM-62] PM-62]
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SYSTEM SETUP AND ANALYSIS
DELUXE INSTRUMENT PANEL PANEL SETUP . . . . . . . . . . . . . . . . . . . . .94 . 94 Changing The Operator Password Password . . . . . . . . . . . . . . . . . . . . . . . 94 Job Clock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Password Entry (For Starting Starting and Operating Operating the Machine). . . . . 94 Password Lockout Feature Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Passwords. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 . 95 DIAGNOSTICS SERVICE SERVICE CODE. CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Number Codes List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
SYSTEM S AND ANA
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of 137
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Bobcat-450-453BICS-SM-03360
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DIAGNOSTICS SERVICE CODE Number Codes List CODE
CODE
02-16 02-17
Hydraulic charge filter not connected Hydraulic charge filter plugged
20-02 20-03
Two speed output error ON Two speed output error OFF
03-09
Battery voltage low
21-02
Glow plug output error ON
03-10 03-11 03-14 03-22
Battery voltage high Battery voltage extremely high Battery voltage extremely low Battery voltage out of range low
21-03
Glow plug output error OFF
22-02 22-03
Starter relay output error ON Starter relay output error OFF
04-14 04-15
Oil pressure extremely low Oil pressure shutdown level
26-02 26-03
Front base output error ON Front base output error OFF
05-09 05-14 05-15
Hydraulic charge pressure low Hydraulic charge pressure extremely low Hydraulic charge pressure shutdown level
27-02 27-03
Front rod output error ON Front rod output error OFF
05-21 05-22
Hydraulic charge pressure out of range high Hydraulic charge pressure out of range low
28-02 28-03
Diverter output error ON Diverter output error OFF
06-10
Engine speed high
30-28
Watch dog failure
06-11 06-15 06-18
Engine speed extremely high Engine speed shutdown level Engine speed out of of range high
31-28
Recovery mode failure
33-23
Controller not calibrated
07-10
Hydraulic oil temperature high
07-11 07-15 07-21 07-22
Hydraulic oil tem tempera erature extr extrem eme ely high Hydraulic oil temperature shutdown level Hydraulic oil temperature out of range high Hydraulic oil temperature out of range low
60-21 60-22 60-23
Sec. aux. thumbswitch out of ran Sec. aux. thumbswitch out of ran Sec. aux. thumbswitch not calib
08-10
Engine coolant temperature high
62-04
Load moment monitoring in erro
08-11 08-15 08-21
Engine ine coo coolant temper perature extr extre emely hig high Engine coolant temperature shutdown level Engine coolant temperature out of range high
63-05 63-06
Work group/drive console senso Work group/drive console senso
08-22
Engine ine coo coolant temper perature out of range low
09-09 09-21 09-22 12-21
Fuel level low Fuel level out of range high Fuel level out of range low Primary auxiliary PW PWM sw switch out of of ra range hi high
64-0 64-05 5 Swit Switch ched ed powe power/ r/ac acc. c. rel relay shor shortt t 64-06 Switched power/acc. rela y short Sign up to vote on this title 64-07 Switched power/acc. relay open
65-0 65-02 2 65-03
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Work ork gro group up/d /dri rive ve loc lockout kout sole solen noi Work gr group/drive lockout so soleno
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Bobcat T190 Operation
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DELUXE INSTRUMENT PANEL SETUP
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Bobcat-450-453BICS-SM-03360
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Figure Figure SA-1 SA-1
Passwords 2
All new machines with Deluxe Instrumentation arrive at Bobcat dealerships with the panel in locked mode. This means that a password must be used to start the engine. For security purposes, your dealer may change the password and also set it in the locked mode. Your dealer will provide you with the password. Master Password: A permanent, randomly selected password is set at the factory which cannot be changed. This password is used for service by the Bobcat dealer if the Owner Password is not known; or to change the Owner Password.
Changing The Operator Password Owner Password: There is only one Owner Password (CodE (CodE 0). 0). It must be used to change the owner or operator passwords. See below for changing the Owner Password. Operator Password: There can be up to three operator Passwords (CodE 1, CodE CodE 2, CodE CodE 3). 3). See below for changing the Operator Password.
Perform Password Entry at left, but do n engine.
Press and hold the ENTER CODE button three seconds. CodE 1 will appear on the LC [Figur [Figure e SA-1] SA-1]..
Password Entry (For Starting and Operating the Machine)
Press the ENTER CODE button until the desir Code (CodE (CodE 1, CodE 2, CodE 3) 3) appears. Yo 40 seconds to use the keypad (Item 3) [Fi enter each digit of a new four-digit password.
Press ENTER CODE button (Item 1). The panel will light up and there will be two short beeps. CodE will appear on the LCD (Item 2) [Figu [Figure re SA-1] SA-1]..
Enter the new four-digit password. After the fo entered, there will be two short beeps and appear.
NOTE: NOTE: After you you press press ENTER ENTER CODE you you have 40 seconds to use the keypad (Item 3) [Figure SA-1] to enter the password. (If more than 40 seconds is used, the process will abort and you will need to start over.
Re-enter the new four-digit password to verify passwords match, there will be two short beep appear for 1 second and then the LCD w HOURMETER function.
Enter the password. For each digit that you enter, a dash will appear on the LCD. If the password was entered correctly, there will be one long beep. NOTE: NOTE: If the password password was was incorrect incorrect there there will be three short beeps and Error will Error will appear on the LCD. Press the ENTER CODE button again and
NOTE: If the new passwor passwords ds do not not match be one long beep and Error will 1 second and then the LCD will HOURMETER function. Sign up to vote on this title
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DELUXE INSTRUMENT PANEL SETUP (CONT’D)
Job Clock
Password Lockout Feature
The JOB CLOCK can be set to record accu for a particular job.
This allows the operator to unlock the password feature so that a password does not need to be used every time you start the engine. Perform Password Entry. (See Password Entry (For Starting and Operating the Machine) on Page 94.). The password entry can be performed with the engine off or with the engine running. Figure Figure SA-2 SA-2 4
5
Press and release the HOURS/JOB/RPM until JOB light is ON at the top, centre of th [Figu [Figure re SA-2] SA-2]..
While the JOB light is ON, press and hol JOB/RPM button (Item 4) [Figu [Figure re SAreturns to zero.
This process will clear the accumulated begin recording JOB CLOCK time again. affect the HOURMETER which continues total operating hours of the Excavator.)
2
Press the HOURS/JOB/RPM button agai START button to return the LCD to function. RPM
The LCD (Item 5) [Figur [Figure e SA-2] SA-2] can be engine RPM.
1 3
B-15819
Press the Lock/Unlock button (Item 1) [Figu [Figure re SA-2] SA-2].. The LCD will continuously alternate from UnLoc to CodE for 1 second periods. Perform Password Entry again.
With the engine running, press and releas JOB/RPM button (Item 4) until RPM light is centre of the LCD (Item 5) [Figur [Figure e SA-2] SA-2] Engine RPM is now displayed in the LCD.
Press the HOURS/JOB/RPM butto [Figu [Figure re SA-2] SA-2] again the return to HOURM
UnLoc will appear in the LCD (Item 5), the Unlocked Icon (Item 2) will appear in the Icon Display Area (Item 3) [Figur [Figure e SA-2] SA-2] and there will be two short beeps. To start an Unlocked system, press the ENTER CODE button and press the START button. When you stop the engine with the system unlocked, you will hear one long beep every 3 seconds for 15 seconds. To lock the system again, press the Lock/Unlock button (Item 1) [Figur [Figure e SA-2] SA-2] and enter the password during the
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SPECIFICATIONS
325 EXCAVATOR: 2341 11001 - 2341 99999 . . . . . . . . . . . . . . . . . . 99 Dimensions Dimensi ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Working Range Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Lift Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Function Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Electrical Electric al . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Hydraulic Hydrauli c System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Hydraulic Hydrauli c Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Instrumentation Instrumentatio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Fluid Specifications Specificat ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Environmental Environm ental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 1 06 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 1 06 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
328 EXCAVATOR: EXCAVATO R: 2342 11001 - 2342 99999 . . . . . . . . . . . . . . . . . 107 Dimensions Dimensi ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 10 7 Working Range Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 SPECIFIC Lift Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Function Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Electrical Electric al . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Hydraulic Hydrauli c System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Hydraulic Hydrauli c Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Sign up to vote on this title Instrumentation Instrumentatio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Fluid Capacities Capac ities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Useful . . . . . . 1Not 13 useful Fluid Specifications Specificat ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Environmental Environm ental 114
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SPECIFICATIONS
2341 2341 110
325 Excavator Dimensions All dimensions in mm
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Working Range
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All dimensions in mm.
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Lift Capacity
Note: Lift point is bucket hinge pin with standard bucket attached and bucket cylinder fully extended. Rated lift capacity over blade, blade down Lift point height [H] (mm)
Maximum radius [R] (mm)
Lift at max. radius (kg)
Lift Lift at 2000 2000 mm radius
Lif
3000
2870
32 6 *
2000
3510
35 0 *
1000
3710
37 4 *
909 *
49 4 *
Ground
3560
41 4 *
1111 *
56 7 *
- 1000
3010
43 7 *
93 6 *
446 *
365 *
* Rated hydraulic lift capacity Rated lift capacity over blade, blade up Lift point height [H] (mm)
Maximum radius [R] (mm)
Lift at max. radius (kg)
Lift Lift at 2000 2000 mm radius
Lif
3000
2870
311 *
2000
3510
33 5 *
1000
3710
280
886 *
474 *
Ground
3560
305
777
405
- 1000
3010
43 3 *
936 *
44 6 *
355 *
* Rated hydraulic lift capacity Sign up to vote on this title Rated lift capacity over side,Useful blade up Not useful
Lift point height [H] (mm)
Maximum radius [R] (mm)
Lift at max. radius (kg)
Lift Lift at 2000 2000 mm radius
Lif
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Performance
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Digging force, dipperstick (ISO 6015)
12544 N
Digging force, bucket (ISO 60 6 015 )
21200 N
Draw rawbar bar pull pull (th (theore eoreti tic cal at at 90% 90% ef effici ficien ency cy))
2437 24376 6N
Ground pressure with ROPS canopy and rubber tracks
28.4 28.4 kPa kPa
Ground pressure with ROPS cab and rubber tracks
29.1 29.1 kPa kPa
Ground pressure with steel tracks
29.1 kPa
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Bobcat-450-453BICS-SM-03360
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Function Time Boom raise time
3.4 s
Boom lower time
4.5 s
Bucket curl time
2.0 s
Bucket dump time
1.5 s
Dipperstick retract time
3.0 s
Dipperstick extend time
2.2 s
Boom swing left time
4.9 s
Boom swing right time
4.4 s
Blade raise time
2.4 s
Blade lower time
2.4 s
Slew rate
9.2 RPM
Weights Operating weight with ROPS canopy, rubber tracks, tracks, 508 mm bucket bucket
2788 2788 kg
Additional weight for cab with heater
119 kg
Additional weight for steel tracks
66 kg kg
Reduction for shipping weight
82 kg kg
Controls Engine
Hand lever on right-hand side
Starting
Key-type starter switch and shutdown
Blade
Right hand lever
Boom swing
Right foot pedal
Hydraulics
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Useful Not useful Two joysticks control boom, bucket, dipperstick and upp slew
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Engine
Sheet Music
Make / model
Kubota / D1703-M-E2B-BC-1
Fuel
Diesel
Cooling
Liquid
Maximum power at 220 2200 RPM (ISO 924 9249)
20.6 kW
Maximum governed speed
2200 RPM
High idle speed
2420 RPM
Low idle speed
1325–1375 RPM
Torque at 1600 RP R PM (ISO 9249)
103.4 Nm Nm
Number of cylinders
3
Displacement
1.7 l
Bore
87 mm
Stroke
92.4 mm
Lubrication
Pressure system with full-flow filter
Crankcase ventilation
Closed breathing
Air filter
Dry replaceable paper cartridge with safety element
Ignition
Diesel-compression
Starting aid
Intake air heater
Electrical Alternator
12 V — 40 A — open frame with internal regulator
Battery
12 V — 500 cold cranking A at -18°C — 75 min reser
Starter
12 V — gear reduction type — 1.4 kW
Hydraulic System Pump type
Dual-outlet variable displacement piston pump with g
Pump 1 capacity
26.6 l/min at 2200 RPM
Pump 2 and 3 capacity
19.8 l/l/min at 26.6 RP RPM
Syste System m reli relief ef pres pressu sure re for for imp implem lement ent circu circuit its s
172 172 bar
System re relief pressure for travel ci circuits
263 ba r
System relief pressure for slew circuits
117 bar
Syst System em reli relief ef pres pressu sure re for for auxi auxili liar ary y circ circui uits ts
172 172 bar bar
Dipperstick po port rre elief base an and ro rod en end
290 bar
Boom port relief base and rod end
290 ba r
Bucket port relief base and rod end
290 bar
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Hydraulic Cylinders
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Boom cylinder
Cushion up
Boom cylinder bore
76 m m
Boom cylinder rod
41 mm
Boom cylinder stroke
424 mm
Dipperstick cylinder
Cushion extend
Dipperstick cylinder bore
76 m m
Dipperstick cylinder rod
38 mm
Dipperstick cylinder stroke
485 mm mm
Bucket cylinder
No cushion
Bucket cylinder bore
64 m m
Bucket cylinder rod
35 mm
Bucket cylinder stroke
466 mm
Boom swing cylinder
Cushion left and right
Boom swing cylinder bore
60 m m
Boom swing cylinder rod
35 m m
Boom swing cylinder stroke
400 mm mm
Blade cylinder
No cushion
Blade cylinder bore
70 m m
Blade cylinder rod
38 mm
Blade cylinder stroke
195 mm
Drive System Travel motor
Each track is driven by a hydrostatic axial piston motor
Drive reduction
Two-stage planetary gear reduction 44.3:1
Traction Track width, rubber, standard
320 mm mm
Track width, steel, optional
300 mm mm
Track adjusters
Grease type with shock absorbing recoil springs
Track type, standard
Half-pitch, rubber
Track type, optional
Steel
Travel speed, low range
1.9 km/h
Travel speed, high range
3.1 km/h
Undercarriage
Crawler-type tractor design with reinforced box-section t frame and sealed track rollers
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Instrumentation • Hour meter • Job clock • Tachometer • Fuel gauge • Low fuel indicator • Engine temperature gauge • Air intake heater indicator • Console indicator • Auxiliary mode indicator • Two-speed range indicator • Engine/hydraulic service warning indicator Fluid Capacities Cooling system
5.2 l
Engine lubrication plus oil filter
5.4 l
Fuel reservoir
53.3 l
Hydraulic reservoir
18.2 l
Hydraulic system with bucket and dipper cylinder retracted, bucket on the ground, and blade down
36. 36.0 l
Travel motor (each)
0.5 l
Fluid Specifications Engine coolant
Polypropylene glycol/water mix (53% – 47%) with freeze pro
Engine oil
Oil must meet API Service Classification of CD, CE, CF4, C Recommended SAE viscosity number for anticipated temperat
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Environmental Noise level LpA (EU (EU Dire Direct ctiv ive e 2000 2000/1 /14/ 4/EC EC))
80 dB(A dB(A))
Noise level LWA (EU (EU Dir Direc ecti tive ve 2000 2000/1 /14/ 4/EC EC))
97 dB(A dB(A))
Whole body vibration (ISO 2631–1)
—
Hand-arm vibration (ISO 5349–1)
—
Standard Features • 1420 1420 mm dozer dozer blade blade • 320 mm half-pitch half-pitch rubber rubber track • Auxiliary hydraulics with Quick Couplers • Control console locks • Engine shutdown system • Fingertip auxiliary hydraulic control • Horn • Hydraulic joystick controls • Retractable seat belt • Spark arrester muffler • Suspension seat • * TOPS/ROPS canopy • Two-speed travel • Vandalism protection • Working lights • Warranty: 12 months, 2000 hours * Roll Over Protective Structure (ROPS) – Meets requirements of SAE-J1040C Tip Over Protective Structure (TOPS) – Meets requirements of ISO/DIS 121 1 2117 17 Options • AM/FM stereo radio • Cab/canopy light kit • Cab enclosure, vinyl • Catalytic exhaust purifier kit • Counterweight kit • FOPS kit • Keyless start • Lifting chain kit • Special applications kit • TOPS/ROPS cab with heater • 300 mm steel tracks • Travel motion alarm • X-Change™ attachment mounting system
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SPECIFICATIONS
2342 2342 110
328 Excavator Dimensions All dimensions in mm
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Working Range
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All dimensions in mm.
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Lift Capacity
Note: Lift point is bucket hinge pin with standard bucket attached and bucket cylinder fully extended. Rated lift capacity over blade, blade down Lift point height [H] (mm)
Maximum radius [R] (mm)
Lift at max. radius (kg)
Lift Lift at 2000 2000 mm radius
Lif
3000
3240
27 0 *
2000
3800
29 6 *
1000
3990
32 2 *
785 *
42 5 *
Ground
3850
34 6 *
104 9 *
53 2 *
- 1000
3360
37 9 *
975 *
47 9 *
295 *
* Rated hydraulic lift capacity Rated lift capacity over blade, blade up Lift point height [H] (mm)
Maximum radius [R] (mm)
Lift at max. radius (kg)
Lift Lift at 2000 2000 mm radius
Lif
3000
3240
26 6 *
2000
3800
28 5 *
1000
3990
313
756 *
412 *
Ground
3850
345
827
516
- 1000
3360
37 8 *
964 *
48 1 *
287 *
* Rated hydraulic lift capacity Sign up to vote on this title Rated lift capacity over side,Useful blade up Not useful
Lift point height [H] (mm)
Maximum radius [R] (mm)
Lift at max. radius (kg)
Lift Lift at 2000 2000 mm radius
Lif
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Performance
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Digging force, dipperstick (ISO 6015)
10473 N
Digging force, bucket (ISO 60 6 015 )
21200 N
Draw rawbar bar pull pull (th (theore eoreti tic cal at at 90% 90% ef effici ficien ency cy))
2437 24376 6N
Ground pressure with rubber tracks
28.4 kPa
Ground pressure with steel tracks
29.1 kPa
Function Time Boom raise time
3.4 s
Boom lower time
4.5 s
Bucket curl time
2.0 s
Bucket dump time
1.5 s
Dipperstick retract time
3.0 s
Dipperstick extend time
2.2 s
Boom swing left time
4.9 s
Boom swing right time
4.4 s
Blade raise time
2.4 s
Blade lower time
2.4 s
Slew rate
9.2 RPM
Weights Operating weight with ROPS canopy, rubber tracks, tracks, 508 mm bucket bucket
2939 2939 kg
Additional weight for cab with heater
119 kg
Additional weight for steel tracks
66 kg kg
Reduction for shipping weight
82 kg kg
Controls Engine
Hand lever on right-hand side
Starting
Key-type starter switch and shutdown
Blade
Right hand lever
Boom swing
Right foot pedal
Hydraulics
Two joysticks control boom, bucket, dipperstick and upp Sign up to vote on this title slew
Auxiliary hydraulics
Electric switch in righ t joyUseful stick
Upper structure slew brake
Hydraulic lock on motor
H ldi
b k f
t
t
l
Pi l
k
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Engine
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Make / model
Kubota / D1703-M-E2B-BC-1
Fuel
Diesel
Cooling
Liquid
Maximum power at 220 2200 RPM (ISO 924 9249)
20.6 kW
Maximum governed speed
2200 RPM
High idle speed
2420 RPM
Low idle speed
1325–1375 RPM
Torque at 1600 RP R PM (ISO 9249)
103.4 Nm Nm
Number of cylinders
3
Displacement
1.7 l
Bore
87 mm
Stroke
92.4 mm
Lubrication
Pressure system with full-flow filter
Crankcase ventilation
Closed breathing
Air filter
Dry replaceable paper cartridge with safety element
Ignition
Diesel-compression
Starting aid
Intake air heater
Electrical Alternator
12 V — 40 A — open frame with internal regulator
Battery
12 V — 500 cold cranking A at -18°C — 75 min reser
Starter
12 V — gear reduction type — 1.4 kW
Hydraulic System Pump type
Dual-outlet variable displacement piston pump with g
Pump 1 capacity
26.6 l/min at 2200 RPM
Pump 2 and 3 capacity
19.8 l/l/min at 2200 RP RPM
Syste System m reli relief ef pres pressu sure re for for imp implem lement ent circu circuit its s
172 172 bar
System re relief pressure for travel ci circuits
263 ba r
System relief pressure for slew circuits
117 bar
Syst System em reli relief ef pres pressu sure re for for auxi auxili liar ary y circ circui uits ts
172 172 bar bar
Dipperstick po port rre elief base an and ro rod en end
290 bar
Boom port relief base and rod end
290 ba r
Bucket port relief base and rod end
290 bar
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Hydraulic Cylinders
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Boom cylinder
Cushion up
Boom cylinder bore
76 mm
Boom cylinder rod
41 mm
Boom cylinder stroke
424 mm
Dipperstick cylinder
Cushion extend
Dipperstick cylinder bore
76 m m
Dipperstick cylinder rod
38 mm
Dipperstick cylinder stroke
485 mm mm
Bucket cylinder
No cushion
Bucket cylinder bore
64 m m
Bucket cylinder rod
35 mm
Bucket cylinder stroke
466 mm
Boom swing cylinder
Cushion left and right
Boom swing cylinder bore
60 m m
Boom swing cylinder rod
35 m m
Boom swing cylinder stroke
400 mm mm
Blade cylinder
No cushion
Blade cylinder bore
70 m m
Blade cylinder rod
38 mm
Blade cylinder stroke
195 mm
Drive System Travel motor
Each track is driven by a hydrostatic axial piston motor
Drive reduction
Two-stage planetary gear reduction 44.3:1
Traction Track width, rubber, standard
320 mm mm
Track width, steel, optional
300 mm mm
Track adjusters
Grease type with shock absorbing recoil springs
Track type, standard
Half-pitch, rubber
Track type, optional
Steel
Travel speed, low range
1.9 km/h
Travel speed, high range
3.1 km/h
Undercarriage
Crawler-type tractor design with reinforced box-section t frame and sealed track rollers
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Instrumentation • Hour meter • Job clock • Tachometer • Fuel gauge • Low fuel indicator • Engine temperature gauge • Air intake heater indicator • Console indicator • Auxiliary mode indicator • Two-speed range indicator • Engine/hydraulic service warning indicator Fluid Capacities Cooling system
5.2 l
Engine lubrication plus oil filter
5.4 l
Fuel reservoir
53.3 l
Hydraulic reservoir
18.2 l
Hydraulic system with bucket and dipper cylinder retracted, bucket on the ground, and blade down
36. 36.0 l
Travel motor (each)
0.5 l
Fluid Specifications Engine coolant
Polypropylene glycol/water mix (53% – 47%) with freeze pro
Engine oil
Oil must meet API Service Classification of CD, CE, CF4, C Recommended SAE viscosity number for anticipated tempera
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Environmental Noise level LpA (EU Di Directive 20 2000/14/EC)
80 dB(A)
Noise level LWA (EU (EU Dire Direct ctiive 200 2000/1 0/14/E 4/EC)
97 dB(A)
Whole body vibration (ISO 2631–1)
—
Hand-arm vibration (ISO 5349–1)
—
Standard Features • 1420 1420 mm dozer dozer blade blade • 320 mm half-pitch half-pitch rubber rubber track • Auxiliary hydraulics with Quick Couplers • Control console locks • Counterweight • Engine shutdown system • Fingertip auxiliary hydraulic control • Horn • Hydraulic joystick controls • Retractable seat belt • Spark arrester muffler • Suspension seat with high back • * TOPS/ROPS canopy • Two-speed travel • Vandalism protection • Working lights • Warranty: 12 months, 2000 hours * Roll Over Protective Structure (ROPS) – Meets requirements of SAE-J1040C Tip Over Protective Structure (TOPS) – Meets requirements of ISO/DIS 121 1 2117 17 Options • AM/FM stereo radio • Cab/canopy light kit • Cab enclosure, vinyl • Catalytic exhaust purifier kit • FOPS kit • Keyless start • Lifting chain kit • Special applications kit • TOPS/ROPS cab with heater • 300 mm steel tracks • Travel motion alarm • X-Change™ attachment mounting system
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WARRANTY BOBCAT EXCAVATORS
INGERSOLL RAND INTERNATIONAL warrants to its authorised dealers who in turn warrant to the end-user/ow that each new Bobcat excavator will be free from proven defects in material and workmanship for twelve months the date of delivery to the end-user/owner or 2000 hours of machine usage, whichever occurs first, with the exce of tracks which are covered for the same initial period on a pro-rated basis based on the remaining depth of the at the time any defect is discovered,
During the warranty period, the authorised selling Bobcat dealer shall repair or replace, at INGERSOLL R INTERNATIONAL's option, without charge for parts, labour and travel time of mechanics, any part of the Bo product which fails because of defects in material and workmanship. The end-user/owner shall provide authorised dealer with prompt written notice of the defect and allow reasonable time for replacement or re INGERSOLL RAND INTERNATIONAL may, at its option, request failed parts to be returned to the fac Transportation of the Bobcat product to the authorised Bobcat Excavator dealer for warranty work is responsibility of the end-user/owner.
The warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and o high-wear items. The warranty does not cover damages resulting from abuse, accidents, alterations, use o Bobcat product with any bucket or attachment not approved by INGERSOLL RAND INTERNATIONAL, air obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.
INGERSOLL RAND INTERNATIONAL EXCLUDES OTHER CONDITIONS, WARRANTIES OR REPRESENTATION ALL KINDS, EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE (EXCEPT THAT OF TITLE) INCLUDING IMPLIED WARRANTIES AND CONDITIONS RELATING TO MERCHANTABILITY, SATISFACTORY QUALITY FITNESS FOR A PARTICULAR PURPOSE.
CORRECTIONS BY INGERSOLL RAND INTERNATIONAL OF NONCONFORMITIES WHETHER PATENT OR LAT IN THE MANNER AND FOR THE TIME PERIOD PROVIDED ABOVE, SHALL CONSTITUTE FULFILMENT OF LIABILITIES OF INGERSOLL RAND INTERNATIONAL FOR SUCH NONCONFORMITIES, WHETHER BASED CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE WITH RESPEC OR ARISING OUT OF SUCH PRODUCT.
THE REMEDIES OF THE END-USER/OWNER SET FORTH UNDER THE PROVISIONS OF THE WARRANTY OUTL ABOVE ARE EXCLUSIVE AND THE TOTAL LIABILITY OF INGERSOLL RAND INTERNATIONAL INCLUDING HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIATED COMPANY OR DISTRIBUTOR WITH RESPECT TO SALE OR THE PRODUCT AND SERVICE FURNISHED HEREUNDER IN CONNECTION WITH THE PERFORMANC BREACH THEREOF, OR FROM DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIRECTION COVERED B FURNISHED UNDER THIS SALE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEM STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON SUCH LIABILITY IS BASED.
INGERSOLL RAND INTERNATIONAL INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIA COMPANY AND DISTRIBUTOR SHALL IN NO E VENT BE LIABLE TO THE END-USER/OWNER, ANY SUCCESSO up SALE to voteFOR on this titleCONSEQUEN INTEREST OR ANY BENEFICIARY OR ASSIGNEE RELATING TOSign THIS ANY INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES ARISING OUT OF THIS Not OR BY ANY BRE useful Useful SALE THEREOF, OR ANY DEFECT IN, OR FAILURE OF, OR MALFUNCTION OF THE PRODUCT UNDER THIS S WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR REVENUE, INTEREST, LOST GOODWILL, W STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR NON-OPERA
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