Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
Table of contents
Page
9.1
General information
2
9.2
Spare parts ordering procedure
2
9.3
Ordering
3
9.4
Spare parts catalogue
4
Powerscreen International Distribution Ltd., Dungannon, N.Ireland.
1
Chieftain 1600
Issue 01EG
Spare parts section
14 00001 Page
9.1
General information
When purchasing spare parts customers should in their own interest, always use genuine POWERSCREEN International parts. Spare parts must comply with the technical requirements specified by the manufacturer. Only spare parts from the original equipment manufacturers can be relied to do so. Spare parts that have not been supplied by POWERSCREEN International Distribution Ltd., or POWERSCREEN of America Inc., cannot be relied upon for correct material, dimensions or finish. POWERSCREEN International Distribution Ltd., or POWERSCREEN of America Inc., cannot therefore be responsible for any damage arising from use of any such parts and the Guarantee will be invalid.
9.2
2
Spare parts ordering procedure
When ordering spare parts, the following must be observed: 1.
State the type of machine and the machine serial number. The serial number may be found on the machine plate or in Section 1, “Technical Information“.
2.
State clearly Item No., description and the Fig. No. for the part required.
3.
State the quantity being ordered.
4.
State name and address clearly as well as method of delivery required.
5.
Engine spare parts should be obtained from your nearest Engine Agent.
Powerscreen International Distribution Ltd., Dungannon, N.Ireland.
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
9.4
Order form
Customer
Name Address Phone Fax
Delivery
Name Address Phone Fax
Machine
Type Serial Number
Required Parts
Quantity
Figure
Item No.
Description
#1 #2 #3 #4 #5 #6 #7 #8 #9 #10 #11 #12 #13 #14 #15 #16 #17 #18 #19 #20
Powerscreen International Distribution Ltd., Dungannon, N.Ireland.
3
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
4
Index to Spare Parts listings Section Description Fig.
Fig. No.
A A A
Reject grid - Grid framework, Grid bars, Hydraulic cylinders Feeder - Chassis rear end, Support legs, Jacking legs, Hopper, Side guards Feeder - Conveyor frame, Tail drum, Drive drum, Gearbox & drive motor
1 2 3
C C
Main conveyor - lower section, Feedboot, Tail drum Main conveyor - upper section, Drive drum, Hydraulic motor, Coupling
4 5
G G G G G G
Powerunit - Baseframe, Doors, Exhaust, Emergency stops Powerunit - Hydraulic tank, Suction and return pipes Powerunit - Hydraulic tank, Suction and return pipes, Coupling brackets Powerunit - Control valves, Hydraulic pipes Powerunit - Air cleaner Powerunit - Engine, Hydraulic pumps, Pump couplings, Oil cooler
6 7 8 9 10 11
I I I
Chassis - Chassis frame, Mudguards, Lateral protectio.n Chassis - Axle, Brakes, Air tank Chassis - Axle, Brakes
12 13 14
D D D
Screenunit - Screenbox, Subframe Screenunit - Screen fittings, Hydraulic tensioning, Walkways Screenunit - Screen shaft, Pipe unit, Bearings, Hydraulic motor, V-Belt drive
15 16 17
E E
Side conveyor - Lower end, Feedboot, Rollers, Undercarriage Side conveyor - Upper end, Drive drum, Hydraulic motor, Rollers
18 19
F F
Tail conveyor - Lower end, Tail drum, Rollers Tail conveyor - upper end, Drive drum, Hydraulic motor, Rollers
20 21
I
Lights - Lighting board, Lights, Marker boards, Brake connectors
22
A A
Vibrating Grizzly - Screen, Subframe, Protection deck, Screen mesh Vibrating Grizzly - Screen shaft, Pipe unit, Bearings, Hydraulic motor
23 24
Chieftain 1600
Issue 01EG
Spare parts section
14 00001 Page
D
E
F Left and Right hand
C
G
A
I Left
When using this handbook, at all times the right and the left hand references are viewed from the towbar end of the machine.
Rear Front and Rear When using this handbook, at all times the rear of the machine is situated at the towbar end.
5
Front
Right Front
Left
Right
Rear - Towbar
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.1 (Issue 1, Ref. 14xxxxx) 1, 10
13
11
Page
16 18 19 8
35
21
32,33 37,38 39,40 7 2
45
47
43
46
44
34
12
36 4
14
9
22,23,24
17 26
27,28 20
15
25 30,31 29 3 41,42 44
6
5
6
Chieftain 1600
Spare parts section Key To Fig 9.4.1 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
5740110 1604522 1420210 1420211 5740200 1604522 5740205 1604522 6740115 6740116 1604522 6740155 6740156 1203022 6740120 6740121 1604522 5180111 1010021 5740211 5740215 5740220 2081160 2020151 1910225 6740130 6740135 12002 12006 6740102 2020151 1910225 8010109 8010123 8010114 6740160 2081160 2530131 7230178 2020151 1910225 2060297 2060218 1460xxx 1460xxx 1460xxx 2060239 3260173
Grid Complete Bolt, Nut, Washer Tipping Grid Side Plate RH Tipping Grid Side Plate LH Tipping Grid Back Plate Bolt, Nut, Washer Tipping Grid Front Channel Bolt, Nut, Washer Tipping Grid Wing Plate RH Tipping Grid Wing Plate LH Bolt, Nut, Washer Tipping Grid Corner Plate RH Tipping Grid Corner Plate LH Bolt, Nut, Washer Tipping Grid Pivot Channel RH Tipping Grid Pivot Channel LH Bolt, Nut, Washer Pivot Shaft Collar Bolt, Nut, Washer Tipping Grid Tipping Frame Tipping Grid Bar Assembly Tipping Grid Bar Assembly Pin Spring Pin Washer Tipping Grid Support Arm Rubber Buffer Nut Washer Pin & Chain Spring Pin Washer Hydraulic Cylinder Hydraulic Cylinder Seal Kit Hydraulic Cylinder Breather Hydraulic Cylinder Internal Spacer Pin Pin Spacer Spring Pin Washer Adaptor Seal Hydraulic Hose Hydraulic Hose Hydraulic Hose T-Junction Hose Clamp
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
No. Off 1 10 1 1 1 10 1 4 1 1 8 1 1 8 1 1 8 2 2 1 3 3 6 6 6 2 2 4 4 2 2 2 2 2 2 2 2 2 2 4 4 2 2 1 1 1 1 3
Notes
Issue 01EG 14 00001 Page
7 Ref.
2”
4” Aperture 6” Aperture 1” x 70mm 25mm 1²
1” x 125mm 25mm 1²
1” x 80mm 1” x 125mm Welded On 25mm 1” 3 /8” x 3/8” M/M P/P 3 /8” Dowty 3 /8” 3 /8” 3 /8” 3 /8” M/M/M Tee 3 /8”
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.2 (Issue 1, Ref. 14xxxxx) 4
14,15 18,19,20,21 16,17
1
22
26 27
36
40
Page
8
55,56 13
23
25 24 53 54 51,52 50 70 38,39 37 47,48 46 45
71
11
49
63,64
9 10 12 5
6,7,8 3
67
62 61 65,66
2
29 28 30,31 32 41
42
44 43
68,69
Chieftain 1600
Spare parts section Key To Fig 9.4.2 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1430160 1605022 1421125 2422021 1420120 2480101 24006 2020151 1420121 1604522 1420122 1604522 1430168 2011133 1203522 1430169 1003522 2070206 2070205 2070204 12035 5010234 0012040 1130131 2415021 2480101 2020151 1160125 2418021 2060297 2060218 1460551 5620320 080521 1460550 1430173 1605021 1430175 1430176 1204021 1430178 1430177 16002 16006 1430174 1430177 16002 16006 9130174 2020146 10002 10006 1470130 1203521
Feeder frame inc Hopper 1 Bolt, nut, washer 12 Feeder support outer leg 2 Bolt, nut, washer 2 Feeder support inner leg 2 Pin & chain 2 washer 2 Spring pin 2 Feeder support leg crossbeam 1 Bolt, nut, washer 8 Feeder support leg crossbeam stay 2 Bolt, nut, washer 4 Hopper back guard door 1 Hinge eye 2 Bolt, nut, washer 2 Hopper back guard door stay 1 Bolt, nut, washer 1 J - cage nut 2 Plastic captive washer 2 Retaining washer 2 Bolt 2 King Pin 1 Bolt 8 Inner jacking leg 2 Bolt, nut, washer 2 Pin & chain 2 Spring pin 2 Jacking leg ram 2 Bolt, nut, washer 2 Adaptor 4 Seal 4 Hydraulic hose (tee junction to ram) 4 Tee junction assembly (twin) 1 Bolt, nut, washer 2 Hydraulic hose (tee junction to powerunit) 2 Belt cleaner frame 1 Bolt, nut, washer 2 Mounting bracket RH 1 Mounting bracket LH 1 Bolt, nut, washer 4 Belt cleaner plastic strip 1 Clamp plate 1 Nut 7 Washer 7 Belt cleaner rubber flap 1 Clamp plate 1 Nut 7 Washer 7 Return roller 2 U-bolt 4 Nut 8 Washer 8 Return roller scraper 2 Bolt, nut, washer 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No. Off
Notes
Issue 01EG 14 00001 Page
9 Ref.
Bolt in type
3/8“ x 3/8“ M/M 3/8“
L1320
Chieftain 1600
Spare parts section Key To Fig 9.4.2 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
6520156 502021 1430135 1430132 12002 12006 1430468 1605021 1430465 1430466 2480101 2220151 1430467 2480101 2220151 1470258 1203521
Rear emergency stop complete Bolt, nut, washer Hopper back clamp Hopper back rubber Nut Washer Side conveyor transport arm mounting Bolt, nut, washer Side conveyor transport arm (long) Side conveyor transport arm (short) Pin and Chain Spring cotter pin Side conveyor transport bracket Pin and Chain Spring cotter pin Feeder tail drum underguard Bolt,Nut,Washer
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
No. Off 1 2 1 1 3 3 2 8 1 1 2 2 2 2 2 2 4
Notes
Issue 01EG 14 00001 Page
10 Ref.
90x10 ‘X’ section
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
11
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.3 (Issue 1, Ref. 14xxxxx) 25,24
70
69
Page
2
12
4 9 6,7 5 6,7 8
32,33,34,35
10
30,31
67
26,27
17 16
25
24
38
1
22,23
21 18 19,20 11 68 12,13 14,15
39
64 41 40
37
57,58,59
36
62
42 47
65,66
43
64
44 50,51 48 71
63
72 73 74 75 56
55 76 49
Chieftain 1600
Spare parts section Key To Fig 9.4.3 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1430170 1430425 1605022 1431103 3210100 3210294 2060213 2050331 1460438 1460437 1430107 1431108 1431109 16002 2020761 2420116 5020119 1430115 12002 12006 1430116 12002 12006 1430118 1430117 12002 12006 2020607 2020606 16002 16006 8010100 7231127 16002 16006 9130174 2020146 10002 10006 1470130 1204022 1432102 1430850 1430852 16045 2020540 1606522 1430255 2007521 2060202 2060215
Feeder conveyor frame Feeder conveyor belt Bolt, nut, washer Tail drum Bearing Adaptor Seal Grease Nipple Grease pipe short Grease pipe long Bearing saddle Bearing adjuster shoe RH Bearing adjuster shoe LH Nut Hardened washer Adjuster rod Adjuster end cap Drum scraper mounting Nut Washer Drum scraper plate Nut Washer Drum scraper rubber Drum scraper rubber strap Nut Washer 30 deg Wing roller RH 30 deg Wing roller LH Nut Washer Impact Centre roller Centre roller support bracket Nut Washer Return roller U - Bolt Nut Washer Return roller guard Bolt, nut, washer Drive drum Gearbox Motor Bolt Washer Bolt, nut, washer Gearbox mounting bracket Bolt, nut, washer Adaptor Seal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
No. Off 1 1 6 1 3 6 6 3 2 1 2 2 1 3 3 3 3 1 2 2 1 4 4 1 2 6 6 16 16 64 64 32 16 32 32 2 4 8 8 2 4 1 1 1 8 8 12 1 2 2 2
Notes
Issue 01EG 14 00001 Page
13 Ref.
SNH 515 1/8“ x 1/8“ M/M 1/8“ Dowty
L388 Impact
L1320
Danfoss RMB 510 Danfoss OMSS 250
1/2“ x 3/4“ M/M 1/2“ Dowty
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Key To Fig 9.4.3 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1460529 1460530 1430163 1606022 1430164 1604521 1430163 1212021 1430171 1430347 1430348 12002 12006 24002 24006 1430133
55 56 57 58 59 60 61 62 63 64
12001 1461588 1460587 2060203 2060277 5060157 3260316
70 71 72 73 74 75 76
Hydraulic hose Hydraulic hose Hopper outlet door Bolt, nut, washer Hopper door mounting angle Bolt, nut, washer Door additional weight Bolt, nut, washer Drive drum contour rubber Clamp plate R.H. Clamp plate L.H. Nut Washer Adjuster Washer Adjuster Nut Clamp plate L.H. Clamp plate R.H. Nut, Washer Hydraulic hose Hydraulic hose Adaptor Tee Adaptor Swivel Adaptor Relief Valve
65 66 67 68 69
No. Off
Page
Notes
14 Ref.
1 1 1 4 1 8 3 2 2 1 1 4 4 2 2 3 3 1 1 2 1 1 1
3
/4” x 3/4” P/P M/M 3 /4” F/F/F 3 3 /4” x /4” P/P M/F
Chieftain 1600
Spare parts section Key To Fig 9.4.3 (Issue 1, Ref. 14xxxxx)
Issue 01EG 14 00001 Page
15
Chieftain 1600
Issue 01EG
Spare parts section Fig 9.4.4 (Issue 1, Ref. 14xxxxx)
14 00001 Page
16
83,84 85,86,87,88 82
7 70 72 71 73,74 75,76,77
79 78 80,81 4 41 42 43 36
57
54 55
56 58 3 1 5 15 14
92,93,94,95 97,98 51
48
89
52,53 49,50 59,60 30,31 44,45,46,47 29
90,91 5
16 10 11 37 38,39 40 2 65,66,67
27,28
12,13 10,11 8 9 20,21 25
63 61,62 33 32 34,35 26 17 24 18,19
23 22
96 99,100,101,102 64 69 68
Chieftain 1600
Spare parts section Key To Fig 9.4.4 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1430260 2412021 1420250 1605021 1605021 1430264 3916021 2022213 2020603 6560329 2060213 1460440 1460441 2050331 6530176 1203021 1430106 6530185 6530186 16002 2050458 24006 2420116 24002 5020119 1430285 12002 12006 1430286 12002 12006 1430287 1430288 12002 12006 1430265 1203521 1430225 1430226 1203521 1430277 1430278 1204521 1430296 1430297 12002 12006 1430295 5121408 5121409 5630216 12002 12006 1430266
Main conveyor lower section Bolt, nut, washer Support frame Bolt, nut, washer Bolt, nut, washer Tail drum Pivot bolt Bearing Grub screw Adaptor Seal Grease pipe RH (short) Grease pipe LH (long) Grease Nipple Grease point mounting plate Bolt, nut, washer Bearing saddle Bearing adjuster shoe RH Bearing adjuster shoe LH Nut Hardened washer Adjuster washer Adjuster rod Adjuster nut End cap Drum scraper mounting Nut Washer Drum scraper plate Nut Washer Drum scraper rubber Drum scraper rubber strap Nut Washer Feedboot Bolt, nut, washer Feedboot leg RH Feedboot leg LH Bolt, nut, washer Feedboot back rubber flap Feedboot back rubber flap strap Bolt, nut, washer Feedboot back skirting Feedboot back skirting clamp Nut Washer Feedboot side skirting Feedboot rear side clamp RH Feedboot rear side clamp LH Feedboot side clamp Nut Washer Feedboot extension
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No. Off 1 2 1 8 10 1 2 2 2 4 4 1 1 4 1 2 2 1 1 4 4 2 2 2 2 1 2 2 1 4 4 1 2 6 6 1 6 5 5 20 1 1 3 1 1 3 3 2 1 1 2 24 24 1
Notes
Issue 01EG 14 00001 Page
17 Ref.
SY208 2 1/2“ 1/8“ x 1/8“ M/M 1/8“ Dowty
Chieftain 1600
Spare parts section Key To Fig 9.4.4 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1003521 55 1430268 56 1430269 57 1203521 58 2020607 59 2020606 60 16002 61 16006 62 9130180 63 5120116 64 2020146 65 10002 66 10006 67 1470133 68 1203521 69 1430262 70 2032218 71 1205022 72 6560329 73 2060213 74 1460435 75 1460436 76 2050331 77 1470242 78 1203521 79 1470240 80 1470241 81 1470140 82 1470143 83 1470144 84 2070206 85 12035 86 2070204 87 2070205 88 1470220 89 1470128 90 1470129 91 2070206 92 12035 93 2070204 94 2070205 95 1470225 96 2010134 97 1203521 98 2070206 99 12035 100 2070204 101 2070205 102
Bolt, nut, washer Skirting lower section RH Skirting lower section LH Bolt, nut, washer Wing roller RH Wing roller LH Nut Washer Centre roller Return roller U - bolt Nut Washer Return roller scraper Bolt, nut, washer Snub drum Bearing Bolt, nut, washer Adaptor Seal Grease pipe RH Grease pipe LH Grease Nipple Snub drum scraper plate Bolt, nut, washer Scraper plate mounting plate RH Scraper plate mounting plate LH Side guard Upper side guard RH Upper side guard LH J - cage nut Bolt Retaining washer Plastic captive washer Tail drum rear guard Tail drum side guard RH Tail drum side guard LH J - cage nut Bolt Retaining washer Plastic captive washer Tail drum under guard Bolt on hinge pin Bolt, nut, washer J - cage nut Bolt Retaining washer Plastic captive washer
No. Off 16 1 1 4 14 14 56 56 14 4 8 16 16 4 8 1 2 4 4 4 1 1 2 1 4 1 1 4 1 1
1 1 1
1 2 2
Notes
Issue 01EG 14 00001 Page
18 Ref.
30 deg 30 deg
L690 L1145
SY 108 - 1 1/2” 1/8“ x 1/8“ M/M 1/8“ Dowty
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
19
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.5 (Issue 1, Ref. 14xxxxx) 15
14 39
38
Page
20
37
13 12 10,11 20,21,22 19 2
16
18 17
3
6,7,8,9
5
4
26 23 25
24
27
23
28
67 65,66 63,64 68,69 68,69,70,71 76,77,78 75 29 31 30 43,44 32,33 34 35,36 59 60 58 53 56 57 41 40 42
62 61 70 64
1
71,72,73,74 52 51 80 79 45 46 49,50 47 48
54 55
Optional
Chieftain 1600
Spare parts section Key To Fig 9.4.5 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1430261 1430430 1430263 2022213 2020603 6560329 2060213 1460442 1460443 6530185 6530186 24006 2420116 24002 5030118 2020511 16002 2050458 5020112 16100 16002 16006 2280264 2280265 2020163 2220159 2220220 2220222 6520164 8010106 1606021 2060217 2060204 5060150 2060203 2060216 6530112 10035 10006 1460545 1460547 1460546 2060214 2060231 1430280 1605021 1430281 1430282 12002 12006 1430217 1604521 1430245 1205021
Main conveyor head section Main conveyor belt Drive drum complete Bearing Grub screw Adaptor Seal Grease pipe RH Grease pipe LH Bearing adjuster RH Bearing adjuster LH Adjuster washer Adjuster rod Adjuster nut Endcap Spacing plate Locknut Hardened washer Motor Mounting Bracket Bolt Nut Washer Coupling steel flange Coupling centre disc Taperlock (Drum side) Key Taperlock (Motor side) Key Motor mounting stand Hydraulic motor Bolt, nut, washer Seal Adaptor Non return valve Adaptor Seal Coupling cover plate Bolt Washer Hydraulic hose (Drive) Hydraulic hose (Return) Hydraulic hose (Bleed) Seal Adaptor Belt cleaner frame Bolt, nut, washer Belt cleaner plastic strip Belt cleaner clamp plate Nut Washer Belt cleaner adjuster Bolt, nut, washer Spreader plate frame Bolt, nut, washer
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No.Off 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 4 4 1 4 12 16 2 1 1 1 1 1 1 1 4 2 2 1 1 1 2 4 4 1 1 1 1 1 1 2 1 1 6 6 2 4 1 4
Notes
Issue 01EG 14 00001 Page
21 Ref.
1050mm wide 3 PLY SY 208 - 2 1/2“ 1/8“ x 1/8“ M/M 1/8“ Dowty
2517 - 2 1/2” 5/8” x 3/8” x 1 3/4” FEK 2517 - 50mm 14 x 9 x70 FEK Danfoss OMV 630 1” Dowty 1” x 3/4” M/M 5 psi 3/4” x 3/4” M/M 3/4” Dowty
1/4” Dowty 3/8” x 1/4” M/M
Chieftain 1600
Spare parts section Key To Fig 9.4.5 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1430248 1430246 1430247 1430156 1430232 1205021 1430249 2006521 1430290 1430291 1430225 1430226 1203521 1470141 1470142 1470140 2070206 12035 2070204 2070205 1470180 12035 2070204 2070206 1450133 3922021
Special washer Rubber enclosure Backing plate Strap (Long) Strap (Short) Bolt, nut, washer Spreader Plate Bolt, nut, washer Skirting RH Skirting LH Mounting leg RH Mounting leg LH Bolt, nut, washer Side guard upper RH Side guard upper LH Side guard J - cage nut Bolt Retaining washer Plastic captive washer Headdrum side guard Bolt Retaining washer J - cage nut Support arm Bolt, nut, washer
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
No.Off
Notes
4 1 1 1 1 1 2 1 1 5 5 30 1 1 4 18 18 18 18 2 4 4 4 2 4
Optional Part Optional Part
Issue 01EG 14 00001 Page
22 Ref.
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
23
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.6 (Issue 1, Ref. 14xxxxx) 10,11 12,13,14
2
1
7,8,9
6
15
35 19,20
53
24
3
16,17,18
4 30
Page
54
51
52
37
38
39
41 40
32,33 31 29 34 24 36 25,26
47 46
48
49,50 45 39
44
43
42
21,22,23 5
Chieftain 1600
Spare parts section Key To Fig 9.4.6 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1490400 2005022 1490410 1605022 1204022 1490415 2030475 12002 12006 1490460 6590520 2030475 12002 12006 1490461 2030475 12002 12006 1490465 6590520 2030475 12002 12006 1490421 12035 2070204 2070205 2070206 1490430 1203522 6590124 12035 12006 6590520 5790155 5790156 5790270 5790260 5790263 1490500 1490506 1490501 5790255 1490502 5790255 1204522 5790263 5790257 1204021 2070204 1490506 1190118 1490475 1203522
Powerunit baseframe Bolt, nut, washer Canopy frame Bolt, nut, washer Bolt, nut, washer Hydraulic tank cover Antiluce fastener Nut Washer Canopy door RH Beading Antiluce fastener Nut Washer Control panel access door Antiluce fastener Nut Washer Canopy door LH Beading Antiluce fastener Nut Washer Back door Bolt Retaining washer Plastic captive washer J - cage nut Air intake duct Bolt, nut, washer Cover plate Bolt Washer Beading Intercooler top sealing plate Intercooler bottom sealing plate Exhaust gasket Exhaust connector Exhaust clamp Exhaust pipe upper bend Exhaust extractor Exhaust pipe short straight Exhaust bellows Exhaust pipe lower bend Exhaust silencer box Bolt, nut, washer Exhaust tail pipe Exhaust heat shield Bolt, nut, washer Retaining washer Extractor pipe Pipe clamp Air filter cover Bolt, nut, washer
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No.Off 1 4 1 8 3 1 2 2 2 1 1 2 2 2 1 1 1 1 1 1 2 2 2 1 6 6 6 6 1 8 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 4 1 1 2 2 1 2 1 4
Notes
Issue 01EG 14 00001 Page
25 Ref.
66mm Donaldson 2 1/2” bore
Mikalor 40-43mm
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.7 (Issue 1, Ref. 14xxxxx) 54
46
1
20,21
47
48,49
28,29
50
51
52
40 32,33 45
41
42
Page
55
56,57
58
53
60
61
43
26
59
62
44
22,23
6,7
16,17,18
4,5
19 8 11,15
9
10
30,31
13,14
24,25
12 26,27
3 2
63,64
26,27
28,29
34
35
36
37
38
39
32,33
Chieftain 1600
Issue 01EG
Spare parts section Key To Fig 9.4.7 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1490415 6590131 1204522 6590133 6590136 10002 10006 2012116 502020 2011518 5060187 3260329 10006 10002 3260232 3210175 6590184 6590320 3260221 5090168 5090167 10006 10002 1490521 1203522 3260145 3260144 2060203 2060216 2060205 2060217 2060295 2060216 1460533 1460530 1460533 1460546 1460562 1460537 1460570 1460585 1460531 1460554 1460379 6760127 6760105 6760106 6760108 6760107 1190116 2110539 2110627 1460190
Hydraulic tank Hydraulic tank mounting rubber Bolt, nut, washer Hydraulic tank lid Hydraulic tank lid gasket Nut Washer Hydraulic oil filler cap Bolt, nut, washer Hydraulic oil level indicator Return line filter (Large) Gasket Washer Nut Return line filter element (Large) Copper washer Male stud elbow Connector Return line filter gauge Cover plate Gasket Washer Nut Return line manifold Bolt, nut, washer Adaptor Seal Adaptor Seal Adaptor Seal Adaptor Seal Hydraulic hose (Main conveyor return) Hydraulic hose (Feeder return) Hydraulic hose (LHS Side conv return) Hydraulic hose (Main conveyor bleed) Hydraulic hose (Aux valve return) Hydraulic hose (Screen bleed) Hydrualic hose (Aux return) Hydraulic hose (V’ Grizzly bleed) Hydraulic hose (Feeder bleed) Hydraulic hose (aux return) Hydraulic hose (from Oil Cooler) Swivel Cap Suction filter Adaptor Seal Adaptor Ball valve Threaded pipe adaptor Pipe clamp Suction hose (to DB Q4032 4032)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
No.Off 1 2 4 1 1 8 8 1 6 1 1 1 4 4 1 1 1 1 1 1 1 4 4 1 1 1 1 4 4 1 1 7 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1
Notes
14 00001 Page
27 Ref.
UC AB5515.10 Lockable type UL FL 211 FFPA-3 1091-10
FFPA -1 1091-10 Wade M352 - 1/4“ Wade 2023 - 1/4“ BSP M10 F/F
1 1/2” x 1 1/2” M/M 1 1/2” Dowty 3/4” x 3/4” M/M 3/4” Dowty 1” x 1” M/M 1” Dowty 3/8” x 3/4” M/M 3/4” Dowty
3/8” 2” UC-SE-1219 2” x 2” M/M 2” Dowty 2” x 2” M/M P/T Pegler 2” 2” BSP x 3” lg Mikalor 68-73mm 2 3/8”
Chieftain 1600
Spare parts section Key To Fig 9.4.7 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
3260146 3260144 3260145 1190115 9160235 1460355 1460356 1460357 2060256 2060216
Adaptor Seal Adaptor Ball valve Adaptor Suction hose (to Ultra 2PL 070 070) Suction hose (to Ultra 2PL 070 070) Suction hose (to Ultra 1PL 072) Bung Seal
55 56 57 58 59 60 61 62 63 64
No.Off 3 3 3 3 3 1 1 1 1 1
Notes
Issue 01EG 14 00001 Page
28 Ref.
1 1/2” x 1 1/2” M/M 1 1/2” Dowty 1 1/2” x 1 1/2” M/M P/T Pegler 1 1/2” 1 1/4” x 1 1/2” M/M
3/4” M 3/4” Dowty
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
29
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.8 (Issue 1, Ref. 14xxxxx)
2
1
3,4
7
Page
9
30
13
3,4
5 6
14 23 24 25 26
28 29 30
31
32
8
18
21
33 34 35 36 37
50
38
49 48 41
42
58
61,62 63
43 44
59,60
45 46
52
47
53
54,55,56,57
22
POWERUNIT DIESEL TANK Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.8 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
6590167 0803021 2210187 5790356 1462514 6590169 1462515 2060266 1460374 1460582 1461548 1460550 2280109 1460552 1460371 1460380 1461380 1460580 1461580 1460378 2060279 2060309 5160250 1460581 2060266 1460373 2280109 1460368 1460372 1460369 2280109 1460529 1460545 1460536 1460532 2280109 1460534 2060266 1460544 1460586 1460586 1420156 5690195 2210163 6590152 6590163 0010002 0010006 1462514 5790355 2060218 5790355 2060218 1462516
Watertrap Bolt, Nut, Washer Seal Coupling Diesel Tank Filter Suction Line Watertrap Element Filter To Engine Suction Line Bulkhead Adaptor Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Bulkhead Adaptor Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Tee Piece Double Swivel Adaptor Bulkhead Adaptor Hydraulic Hose Bulkhead Adaptor Hydraulic Hose Bulkhead Adaptor Hydraulic Hose Hydraulic Hose Hydraulic Hose Bulkhead Adaptor Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Bulkhead Adaptor Hydraulic Hose Bulkhead Adaptor Hydraulic Hose Hydraulic Hose Hydraulic Hose Diesel Tank Level Gauge Diesel Tank Cap Diesel Tank Strap Diesel Tank Top Rubber Nut Washer Diesel Tank Filter Suction Line Adaptor Seal Adaptor Seal Engine Return Line To Tank
1 2 3 4 5 6 7 8 9 13 14 18 21 22 23 24 24 25 25 26 28 29 30 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
No.Off 1 2 2 2 1 1 1 4 4 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1
Page
Notes
31 Ref.
AC0044F3 3
/8” Dowty M16 X 1.5 X /4” M/M JIC 3 /4“ JIC 90 x 3/4“ JIC 90 3
3
/4“ JIC 90 x 3/4“ JIC 90 3 /8“ M/M 3 /8“ 3 /4“ 3 /8“ 3 /8“ 3 /4“ M/M 3 /4“ 3 /4“ 3 /4“ 3 /4“ 3 /8“ 3 /8“ 1” 1” x 1” x 3/4“ M/M/M 1” M/M 3 /8“ 3 /8“ M/M 3 /4“ 3 /4“ M/M 3 /4“ 3 /4“ 3 /4“ 3 /4“ M/M 3 /4“ 3 /4“ 3 /4“ 3 /4“ 3 /4“ M/M 3 /4“ 3 /8“ M/M 1” 3 /8“ 3 /8“ UCC FL313-10”
3
/4“ JIC 90 x 3/4“ JIC 90 3 /8“ BSP x 3/4“ JIC 3 /8“ Dowty 3 /8“ BSP x 3/4“ JIC 3 /8“ Dowty 3 /4“ JIC 90 x No End Fitted
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.9 (Issue 1, Ref. 14xxxxx) 13
12
11
10
9
8
Page
7
32
6
14,15 19,20 21,22 23
27 28 29 30 31 16,17,18 32 33 34 35
24 25 26
36 37 38
39 40 49,50 51,52 48 64 47
45 45 45 45 46 43 44 41,42
63 62
3
1
4 61 60 2
59 57,58 53 56 54
55
POWERUNIT CONTROL VALVES Chieftain 1600
Spare parts section Key To Fig 9.4.9 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1490450 1203522 1490455 1203522 2010205 2010205 2010205 2010205 2010205 1009021 2010207 2010206 2060203 2060216 2060295 2060216 6760127 6560318 2060217 2060203 2060216 1460364 1460363 1460312 1460361 1460363 1460372 1460362 1460363 1460368 1460359 1460363 1460373 1460358 1460363 1460370 1460360 6560331 809021 2060232 2060215 6760127 1460364 1460374 1460581 1460377 1460582 6560328 2060216 2060232 2060215 3220116 1203521
Control panel front plate 1 Bolt, nut, washer 3 Control valve mounting plate 1 Bolt, nut, washer 3 Control valve (Feeder) 1 Control valve (Main conveyor) 1 Control valve (Screen & Tail) 1 Control valve (RHS side conveyor) 1 Control valve (LHS side conveyor) 1 Bolt, nut, washer 15 Safety pin 5 Pin retaining chain 5 Adaptor 15 Seal 15 Adaptor 5 Seal 5 Swivel cap 5 Pressure carry over adaptor 1 Seal 1 Adaptor 1 Seal 1 Hydraulic hose (Feeder to auxiliary) 1 Hydraulic hose (Feeder to tank) 1 Hydraulic hose (Feeder drive) 1 Hydraulic hose (Feeder from pump) 1 Hydraulic hose (M’ conv to tank) 1 Hydraulic hose (M’ conv drive) 1 Hydraulic hose (M’ conv from pump) 1 Hydraulic hose (Screen to tank) 1 Hydraulic hose (Screen drive) 1 Hydraulic hose (Screen from pump) 1 Hydraulic hose (RHS Side conv to tank)1 Hydraulic hose (RHS Side conv drive) 1 Hydraulic hose (RHS Side conv from pump) 1 Hydraulic hose (LHS Side conv to tank)1 Hydraulic hose (LHS Side conv drive) 1 Hydraulic hose (LHS Side conv from pump) 1 Trebel bank control valve 1 Bolt, nut, washer 3 Adaptor 8 Seal 8 Swivel cap 1 Hydraulic hose (Feeder to auxiliary) 1 Hydraulic hose (Raise/Lower jacking legs) 4 Hydraulic hose (Raise Vibrating Grizzly)1 Hydraulic hose (Return to manifold) 1 Hydraulic hose (Carryover to next valve)1 Pressure carryover adaptor 1 Seal 1 Adaptor 1 Seal 1 Flow control valve mounting bracket 2 Bolt, nut, washer 4
1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No.Off
Notes
Issue 01EG 14 00001 Page
33 Ref.
Nimco CV301 Nimco CV301 Nimco CV301 Nimco CV301 Nimco CV301
3/4” x 3/4” M/M 3/4” Dowty 3/8” x 3/4” M/M 3/4” Dowty 3/8” 1” 1” Dowty 3/4” x 3/4” M/M 3/4” Dowty
Nimco CV403 3/8” x 1/2” M/M 1/2” Dowty 3/8”
3/4” 3/4” Dowty 3/8” x 1/2” M/M 1/2” Dowty
Chieftain 1600
Spare parts section Key To Fig 9.4.9 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
3220115 605021 2060203 2060216 1460385 1461385 1460371 1430370 1460367 1460369 1460313
Flow control valve Bolt, nut, washer Adaptor Seal Hydraulic hose (Flow C’valve to manifold) Hydraulic hose (Flow C’valve to manifold) Hydraulic hose (Flow C’valve to bulkhead) Hydraulic hose (From Side conv C’valve) Hydraulic hose (Flow C’valve to manifold) Hydraulic hose (Flow C’valve to bulkhead) Hydraulic hose (From Grid Solenoid)
55 56 57 58 59 59 60 61 62 63 64
No.Off 2 2 6 6 1 1 1 1 1 1 1
Notes
Issue 01EG 14 00001 Page
34 Ref.
Webtec 2FV 250J 3/4” x 3/4” M/M 3/4” Dowty
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
35
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.10 (Issue 1, Ref. 14xxxxx)
1
2
3
Page
36
4
5 19 7
6
11
8 14
12
9 16
17
18
15
10
22
20 21
POWERUNIT WIRING Chieftain 1600
Spare parts section Key To Fig 9.4.10 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1190170 1490122 1490125 10002 1190118 1190171 1490127 5090140 5790375 5090139 1490476 1490477 1490478 1204522 6590461 1490577 1490475 5790310 1490578 1800074
Air Cleaner Air Filter Pre Cleaner Mounting Strap Air Filter Pre Cleaner Mounting Plate Nut Superclamp Scavenge Hose Air Cleaner Pipe Reducer Long Neophix clamp Rubber Bend Neophix clamp Air Cleaner Complete Air Cleaner Element Air Cleaner Safety Element Bolt,nut,washer Superclamp Air Induction Hose Air Cleaner Cover Box Superclamp Air Breather Pipe Clamp Rubber Bend
1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 18 19 20 21 22
No.Off 1 1 1 2 2 2 2 2 1 2 1 1 1 4 1 1 1 2 1 1
Notes
Issue 01EG 14 00001 Page
37 Ref.
PC H00 1510K
40-43 P138408 4.5” PPP-10-5533 4” 5”
104-112
92-97 P113733 5”
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.11 (Issue 1, Ref. 14xxxxx)
20
19
18
15
16,17
21
Page
38
14
74 10
1 62,63 64,65 66,67
81
80 9 77 78 79 75 82
23,24,25 27,28,29 26 83 36 34,35 32,33
13 11,12
31
49,50 47,48
30
37,38 39,40 42 41 22
7
59,60,61
68,69 53,54 70,71 72,73 55,56 57,58
44,45,46 43
6
8
ENGINE & PUMPS Chieftain 1600
Issue 01EG
Spare parts section Key To Fig 9.4.11 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
6590505 5790450 5790451 5790452 1212021 5790506 5790245 5790236 5790235 5790232 5790222 5790221 5790220 1490550 10030 10006 2010625 2051351 2280266 6760130 2050352 1490525 10025 10006 2010625 1490555 10030 10006 2010625 1460101 1205021 6560110 6760116 6760119 2020182 2110539 6760111 6760115 6760117 2010625 2060203 2060216 6560351 12035 12006 2020182 3260111 2060229 2060227 2060233 2060201 2060217 5060172 5060173
Engine Engine rubber mounting Engine mounting top washer Engine mounting spacer block Bolt, nut, washer Cooling fan V - belt Fuel lift pump V - belt Alternator V - belt Alternator Starter motor Engine filter kit complete Oil filter Fuel filter Flywheel coupling plate Bolt Washer Spring washer Coupling steel flange Taperlock Key Coupling centre disc Hydraulic pump mounting bracket Bolt Washer Spring washer Coupling cover plate Bolt Washer Spring washer Hydraulic pump Bolt, nut, washer Pump inlet adaptor O - ring Cap head screw Spring washer Threaded Pipe fitting Pump outlet adaptor O - ring Cap head screw Spring washer Adaptor Seal Hydraulic pump Bolt Washer Spring washer Pump inlet adaptor O - ring Cap head screw Spring washer Adaptor Seal Pump outlet adaptor O - ring
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No.Off 1 4 4 4 4 1 1 1 1 1 1 1 1 1 10 10 10 1 1 1 1 1 12 12 12 1 2 2 2 1 4 1 1 4 4 1 2 2 8 8 2 2 1 2 2 2 2 2 4 4 2 2 2 2
Notes
14 00001 Page
39 Ref.
BF4M1012C (No Oil Cooler) Deutz P’ Nos 0216 7498 Deutz P’ Nos 0216 2026 Deutz P’ Nos 0224 0268
Deutz P’ Nos 0117 9648 Deutz P’ Nos 0117 9474 Deutz P’ Nos 0117 8521 Deutz P’ Nos 0117 9318 Deutz P’ Nos 0117 4418 Deutz P’ Nos 0117 4696 (Modified for speed pickup)
HRC 130 (Taperlock type) 2517 - 1” 1/4” x 1/4” x 1” FEK HRC 130 (With speed pickup mounting)
M10
M10 David Brown Q4032 4032 SAE 2” Flange to match SAE 2” Flange M12 x 45 lg M12 2” BSP x 3” lg SAE 3/4” Flange to match SAE 3/4” Flange M10 x 40 lg M10 3/4” x 3/4” M/M 3/4” Dowty Ultra 2PL 070 070 ASSFFBN
M12 1” - 90deg 5/16” x 1” lg 5/16” 1 1/4” x 1” M/M 1” Dowty 3/4” - 90deg
HRC 130 /
Chieftain 1600
Spare parts section Key To Fig 9.4.11 (Issue 1, Ref. 14xxxxx) No.Off
Notes
Issue 01EG 14 00001 Page
40
Part No. Item
Description
Ref.
2060227 2060233 2060203 2060216 6010105 10120 2010625 5190566 5190561 5190565 2060233 2060200 2060216 5190560 5190564 5190562 2060233 2060202 2060215
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73
Cap head screw Spring washer Adaptor Seal Hydraulic pump Bolt Spring washer Pump inlet adaptor O - ring Cap head screw Spring washer Adaptor Seal Pump outlet adaptor O - ring Cap head screw Spring washer Adaptor Seal
4 4 2 2 1 2 2 1 1 2 2 1 1 1 1 2 2 1 1
M10 3/4” - 90 deg 3/4” OD 5/16” x 2 1/4” lg 5/16” 1 1/4” x 3/4” M/M 3/4” 1/2” - 90 deg 1/2” 5/16” X 2 1/4” LG 5/16” 1/2” x 3/4” M/M 1/2” Dowty
5790216 5790215 5790217
74 75 76
Water temperature switch Low oil pressure switch Low water level switch
1 1 1
Deutz P’ Nos 0419 0804 Teddington DCA BJ/070 Deutz P’ Nos 0419 9022
5790157 5790159 1003022 5790158 1003022 5790290 1490560
77 78 79 80 81 82 83
Alternator guard Alternator rear guard Bolt, nut, washer V - belt top guard Bolt, nut, washer V - belt lower guard Speed sensor with plug
1 1 2 1 2 1 1
5/16” x 1” lg 5/16” 3/4” x 3/4” M/M 3/4” Dowty Ultra 1PL 072
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
41
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.12 (Issue 1, Ref. 14xxxxx)
Page
42
1 5 2,3,4 6 7 10,11
13 14
8,9 12 17,18 19 16 21
20
CHASSIS FRAME Chieftain 1600
Spare parts section Key To Fig 9.4.12 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1420100 1420260 1420261 1420262 1208021 6720225 1002521 1420241 1420240 1420242 1420243 12035 1420300 1420301 1410120 1410115 16002 16006 6520185 6520186 0803022
Chassis Frame Mudguard Mounting (small) Mudguard Mounting (medium) Mudguard Mounting (large) Bolt,Nut,Washer Plastic Mudguards Bolt, Nut, Washer Side bumper LHS - Front Side bumper LHS - Rear Side bumper RHS - Rear Side bumper RHS - Front Bolt Wheels Wheel Nuts Tool Box Spanner Nut Washer Wheel Chock Wheel Chock Mounting Bracket Bolt, Nut, Washer
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
No.Off 1 4 2 2 16 4 16 1 1 1 1 16 8 40 1 1 1 1 2 2 8
Notes
Issue 01EG 14 00001 Page
43 Ref.
J39B
235/75/R17.5
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.13 (Issue 1, Ref. 14xxxxx) 1,2 3
4 19 24
Page
5,6,7
8 21,22,23
17
25
9 10 8 5,6,7 13 21,22,23 5,6,7
16
16
8 12
11 18 13 20
14
28
29
30
33
32
31
44
25
27
26
15
CHASSIS AXLES & BRAKES Chieftain 1600
Issue 01EG
Spare parts section Key To Fig 9.4.13 (Issue 1, Ref. 14xxxxx) Part No. Item 10002 1 10006 2 6520231 3 7010142 4 6520250 5 6520265 6 6520264 7 6520261 8 7220134 6520232 9 6520263 6520262 6520222 10 7010155 11 6520263 6520262 7010158 12 6520263 6520262 6520241 13 6520272 1420357 14 6520249 15 6520265 6520264 1900493 6520259 16 7220134 6520234 17 7010161 18 6520263 6520262 1420358 19 7220475 20 6520265 6520264 6520252 21 6520265 22 6520264 23 5010222 24 6520263 6520262 6520204 25 5030215 26 1205021 27 1003521 28 6520205 29 6520206 30 6520207 31 6520208 32 6520209 33
Description Nut Washer Air Tank Saddle Air Tankl U-Bolt M10 Coupling O-Ring Brass Backing Washer Yellow Brake Pipe Brake Tube Insert M22 Test Point Valve O-Ring Brass Backing Washer Air Tank M22 Drain Valve O-Ring Brass Backing Washer BulkHead Adaptor O-Ring Brass Backing Washer Emergency Relay Valve RE4 Emergency Relay Valve RE2 Short Brake Pipe Hose Connector O-Ring Brass Backing Washer Jubilee Clip Red Brake Pipe Brake Tube Insert Rubber Strip M22 Bung O-Ring Brass Backing Washer Long Brake Pipe M16 Bung O-Ring Brass Backing Washer Coupling O-Ring Brass Backing Washer Hose Connector O-Ring Brass Backing Washer Handbrake Assembly Complete Handbrake Cross Bar Bolt,Nut,Washer Bolt, Nut, Washer Handbrake Wind up Handbrake Pulley Handbrake Pulley Wire Rope Bulldog Grip
No.Off 4 4 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 2 1 2 2 1 1 1 2 2 2 2 1 1 1 2 2 2 1 1 3 4 1 1 1 1 6
Notes
14 00001 Page
45 Ref.
M16X10 ST M16X1.5 M16 10mm
Braking Axle ABS Braking Braking Axle
M22x1.5x10 M22 60LTR Freuhauf M22x1.5x10 M22 M22XM22 M22x1.5x10 M22 AS3011
M16 M16X1.5 M16 10mm
M22x1.5x10 M22 Braking Axle Braking Axle Braking Axle Braking Axle
Braking Axle Braking Axle Braking Axle
M16X1.5 M16 M16X10 90 DEG M16X1.5 M16 M22 M22X1.5 M22
60mm O.D.- Single Groove 90mm O.D.- Single Groove 6mm Diameter 1/4”
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.14 (Issue 1, Ref. 14xxxxx)
1
2,3
6
5
Page
4
9,10,11
17
7
16
12
8
14,15
13
46
Chieftain 1600
Spare parts section Fig 9.4.14 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1800011 6520287 5010222 1800069 1420355 1420356 1800029 1800030 1800236 1800025 0020075 7250119 0020002 5010202 7010150 6520239 6520243 6520245 6520232 7010161 1420351
Nylon Tube Brake Tube Insert M22 Hose Connector M22x18 Elbow Short Brake Pipe Long Brake Pipe Abs Lead ABS Modulator Valve Spring Suspension Kit Axle Bolt Hardened Washer Nut Salati Air Brake Chamber Automatic Slack Adjuster Slack Adjuster Clevis End Split Pin Test Point M22 Bung Axle Bogie Assembly
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
No.Off 1 2 1 1 2 2 1 1 1 2 12 24 24 4 4 4 4 4 1 3 1
Notes ABS Braking ABS Braking ABS Braking ABS Braking ABS Braking ABS Braking ABS Braking ABS Braking
Issue 01EG 14 00001 Page
47 Ref. 18mm 16mm
20 Tonne M20X75BOLT8.8ZP M20 M20 24 ABS Braking
M22x1.5 .
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.15 (Issue 1, Ref. 14xxxxx) 20
21
Page
48
25 26 22 10
19
17 23
18
24 3 5,6,7,8,9
12,13,14,15,16
4 11 47,48
2 36
46
32
50 56,57
42
41 40 37 38,39
54,55
58 34 35 30
31 28
36
SCREENBOX & SUBFRAME Chieftain 1600
Spare parts section Key To Fig 9.4.15 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1450133 1450105 6550168 655016? 1450118 12035 12006 2030475 16045 16006 6550177
Main Conveyor Upper Arm Subframe Welded Assembly Subframe Side Plate R.H. Subframe Side Plate L.H. Grease Pipe Protection Plate Bolt Washer Anti - Luce Fastener Nut Washer Retaining Pin Grease Pipe Bulkhead Adaptor Bolt Washer Anti - Luce Fastener Nut Washer Compression Spring Double Hose Clamp Hose Clip Bolt Nut Screen Tension Ram Hydraulic Hose Hose Clip Transport Stay Bolt Walkway Ladder Bolt, Nut, Washer Bolt, Nut, Washer Screen Box Hose Clip Camber Bar Bolt Hardened Washer Retaining Pin Tensioner Bolt, Nut, Washer Flywheel Guard Door Motor Guard Door Bolt Guard Washer Flywheel Guard Bolt, Nut, Washer Guard Washer Motor Guard Bolt, Nut, Washer Side Walkway L.H. Side Walkway R.H. Screen Side Walkway Handrail L.H. Screen Side Walkway Handrail R.H. Screenbox Pivot Pin
16045 16006 2030475 16001 16006 1150118 5130199 1800059 20090 20002 6560305 1460290 1800059 1450102 10040 1450215 1203521 1604521 1450100 1800059 6550184 20130 7230150 6550177 1450199 12040 1450125 1450120 12035 2020175 1451125 1603521 2020175 1451120 1203521 1450266 1450265 1450226 1450225 1450109
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 30 31 32 34 37 38 39 40 41 42 46 47 48 48 50 51 52 53 54 55 56 57 58
No.Off 2 1 2 2 2 1 1 1 1 1 2 4 4 4 4 4 4 12 2
Notes
Issue 01EG 14 00001 Page
49 Ref.
1/8
Panduit 12 12 2 4
2 1 20 4 1 2 8 8 2 4 ? 1 1 4 4 1 4 4 1 4 1 1 1 1 2
1800mm M20X130 10.9 M20
M12 x 40
2”
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.16 (Issue 1, Ref. 14xxxxx)
50
19
18
17
41
15,16
14
12,13
4 2
5
1
11
37,38,40
8
22
23
21
9,10,11
24 20 34 26 27 42 28 25
31 29,30
32 33
35
Page
SCREENBOX FITTINGS & WALKWAY Chieftain 1600
Spare parts section Key To Fig 9.4.16 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1450261 12040 12006 1450262 1450260 1450227 1450228 1450229 1490166 6520156 6560327 1204521 1450160 1450186 1450167 1204522 1430273 2414021 1430250 1450252 3922021 1470132 9130174 2020146 2412021 3110121 1450250 1421108 1450181 1204522 1450195 2480101 1450182 1450184 1450183 1450181 1450186 1204521 16045 1450251
Walkway Handrail Upper End 1 Nut 4 Washer 4 Upper Walkway Mounting Frame 1 Walkway Upper End 1 Walkway Gate Upper RHS 1 Walkway Gate Lower 1 Walkway Gate Upper LHS 1 Control Valve / E Stop Mounting Plate 1 Emergency Stop 1 Control Valve 1 Bolt, Nut, Washer 5 Rear Rubber Flap Clamp 1 Screen Feedboot Back Rubber 1 Rubber Washer 12 Bolt, Nut, Washer 8 Tail Conveyor Mid Section x-Beam 1 Bolt, Nut, Washer 2 Tail Conveyor Support Arm - Inner 2 Tail Conv Short Strut 2 Bolt, Nut, Washer 4 Return Roller Guard 2 Return Roller 3 U-Bolt, Nut, Washer 4 Bolt, Nut, Washer 4 Hydraulic Ram 2 Screen Box Support Arms - Outer 2 Pin and Chain 2 Screen Feedboot Side Rubber Strap 2 Bolt, Nut, Washer 20 Screen Feedboot Side Rubber 2 Pin and Chain 4 Screen Feedboot Side Rubber Strap 2 Screen Feedboot Side Rubber Strap 2 Screen Feedboot Side Rubber Strap 2 Screen Feedboot Back Rubber Strap 2 Screen Feedboot Back Rubber 2 Bolt, Nut, washer 10 Bolt, Nut 12 Screen Box Support Arm - Inner 2
1 2 3 4 5 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 40 41 42
No.Off
Notes
Issue 01EG 14 00001 Page
51 Ref.
M12
M?
L1320 M24
1”
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Key To Fig 9.4.17 (Issue 1, Ref. 14xxxxx) 8
1
6
37
12
38,39 10 11 9 17 20 23 22
24 26
Page 25
27 87
13 14
2 4 35,36
40
90
5
3
7
15
41,42
91
30 28,29 31 33 34 51 58 57 63 62
16
19
18
21
43
32 89 88 66 65 64
67 68
59
44
45
47
76 77 78
71,72 69,70 73,74 60
55 52,53,54 61
82
75
56
81
84
48 49 50
80 85
86
79
83
52
46
SCREEN SHAFT ASSY Chieftain 1600
Issue 01EG
Spare parts section Key To Fig 9.4.17 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1150103 2020752 7250326 7250119 2010627 1150161 1150200 2020753 7250326 7250119 2010627 1150201 12030 2020182 1150181 1150175 1150180 1150176 1150215 7252156 1150202 12030 2020182 1051178 1150159 1150163 1207022 1150197 1150188 2010021 1150186 1150189 1150187 1150185 2060213 3210294 1460412 3260173 2020697 1460413 2060213 3210294 2050331 2050978 2050393 2050396 2110369 6010102 3210166 2220159 7251123 5050125 12002 12006
Pipe unit Bolt Nut Hardened washer Spring washer Screen Shaft Bearing housing Bolt Nut Hardened washer Spring washer Inner bearing inner cap Bolt Spring washer Inner bearing inner seal Inner bearing Bearing spacer ring Bearing retaining ring Grubscrew with locknut Inner bearing outer seal Inner bearing outer cap Bolt Spring washer Flywheel Taperlock centre Half flywheel Bolt, nut, washer Bearing unit complete Plummer block housing Bolt, nut, washer Sleeve and nut Housing seal Locating ring Outer Bearing Seal Adaptor Inner bearing grease pipe Hose clamp Bolt Outer bearing grease pipe Seal Adaptor Grease nipple Motor Pulley Taperlock Key V - Belt Screenbox Pulley Taperlock Key Hydraulic motor Bolt Nut Washer
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No. Off 1 20 20 20 20 1 2 24 24 24 24 2 12 12 2 2 4 1 3 2 2 12 12 2 2 2 8 2 2 8 2 4 2 2 4 4 2 2 4 2 2 4 4 1 1 1 3 1 1 1 1 4 4 4
Notes
14 00001 Page
53 Ref.
M20x80 Grade 10.9 M20 Grade 10.9 M20 M20
M20x90 Grade 10.9 M20 Grade 10.9 M20 M20
M12 135x160x12 SKF 22322 CCJA/W33 VA405orVA406 FRB 10-240
110x140x13
M12 15mm thick 4545 x 100mm (modified) 10mm thick
SNH 522-619 H2322-100mm TSNA 522G FRB 5 1-200 23222 CCK/C3 W33 1/8“ Dowty 1/8“ x 1/8“ M/M 15mm single
1/8“ Dowty 1/8“ x 1/8“ M/M 1/8“ BSP 180x3G SPB 2517 x 60mm 18x11x50 FEK SPB 1800 200x3G SPB 2517 x 1 1/4“ 1 3/4“ x 5/8“ x 3/8“ FEK David Brown MCC 2208 M12x45 Countersunk
Chieftain 1600
Spare parts section Key To Fig 9.4.17 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
6550180 6550181 16002 16006 2020681 2020535 16001 3260252 2060229 2250316 2440162 2060217 2060204 1460259 3260252 2060229 2250316 2440162 2060217 2060204 1460258 2060216 2060297 1460537 6560165 0609021 2060216 2060203 5060157 3560134 1460538 1460536 2051423 2051424 2051425 2051426 1450108 5120170 1490560 1450106
Motor mounting bracket Bolt Fitting Nut Washer Adjuster bolt short Adjuster bolt long Nut Motor outlet adaptor O-ring Cap head screw Spring washer Seal Adaptor Hydraulic hose (motor return to tee) Motor inlet Adaptor O-ring Cap head screw Spring washer Seal Adaptor Hydraulic hose (relief valve to motor) Seal Adaptor Hydraulic hose (motor bleed to tank) Relief / Check valve Bolt, nut, washer Seal Adaptor Swivel Adaptor Tee junction Hydraulic hose (tee to tail conveyor) Hydraulic hose (drive from c‘valve) Counter weight Counter weight Counter weight Counter weight Sensor ring Grub screw Speed Sensor complete with plug Sensor mounting bracket
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87
88 89 90 91
No. Off 1 2 4 4 2 2 8 1 1 4 4 1 1 1 1 1 4 4 1 1 1 1 1 1 1 2 3 2 1 1 1 1 2 2 2 2 1 1 1 1
Notes
Issue 01EG 14 00001 Page
54 Ref.
M16x80 M16x100
1“ Dowty 1“ x 3/4“ M/M
1“ Dowty 1“ x 3/4“ Dowty 3/8“ Dowty 3/8“ x 3/8“ M/M Sterling 8F4196 3/4“ Dowty 3/4“ x 3/4“ M/M 3/4“ x 3/4“ M/F 3/4“ x 3/4“ x 3/4“ M/M/M
6mm 5mm 3mm 1.6mm 1/2“ BSW x 5/8“ lg
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
55
Chieftain 1600
Spare parts section Fig 9.4.18 (Issue 1, Ref. 14xxxxx)
Issue 01EG 14 00001 Page
56
64 63 65 9 59 61,62
60
82 81 79 75
57 2 58
77,78 74 83,84 81 76 72,73 80 67 68,69,70 9 66 71 56 46,47 39 42,43 48 37,38 44 45 49 50,51,52 53 54 55
33 34 41 40
7,8,9 107
93,94
108,109,110
42,43
25 24 18 19,20 22,23 21 3
92 7,8 10,11 26 30,31 28,29 36 35 31 1 99 100,101,102 5,6
27
104,105,106 103
16,17
15
12
4 95 96,97,98 14 13
SIDE CONVEYOR LOWER END Chieftain 1600
Spare parts section Key To Fig 9.4.18 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1432300 2006021 2006021 1430316 2021213 2020603 6560329 2060213 2050331 1460446 1460447 2422118 24006 2420116 24002 16002 2050458 1430325 12002 12006 1430326 12002 12006 1430328 1430327 12002 12006 2020609 2020608 1604521 8010101 5120151 1430340 1203521 1430360 1203521 1430347 1430348 1430358 1430346 1430359 12002 12006 1430380 1203521 1430365 1430366 1430367 1430341 5050125 12002 12006 1430357 1430342 1204022
Side conveyor tail section Bolt, nut, washer Bolt, nut, washer Tail drum complete Bearing Grub screw Adaptor Seal Grease nipple Grease pipe RH Grease pipe LH Bearing adjuster Adjuster washer Adjuster rod Adjuster nut Locknut Hardened washer Tail drum scraper mounting Nut Washer Tail drum scraper plate Nut Washer Belt underside scraper rubber Clamp plate Nut Washer Wing roller RH Wing roller LH Bolt, nut, washer Centre roller Centre roller mounting bracket Feedboot Bolt, nut, washer Feedboot mounting leg Bolt, nut, washer Side clamp RH Side clamp LH Side skirting rubber Rear clamp Rear skirting rubber Nut Washer Feedboot extension Bolt, nut, washer Feedboot extension paddle RH Feedboot extension paddle LH Securing bolt Wearplate Countersunk bolt Nut Washer Feedboot back rubber flap Clamp plate Bolt, nut, washer
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
No.Off 2 8 12 2 4 4 12 12 14 2 2 4 4 4 4 8 8 2 4 4 2 6 6 2 2 12 12 4 4 20 10 2 2 16 8 16 2 2 4 2 2 34 34 1 7 2 2 4 1 7 7 7 2 2 6
Notes
Issue 01EG 14 00001 Page
57 Ref.
SY 208 - 2” 1/8” x 1/8” M/M 1/8” Dowty
20 deg 20 deg L388
Oversize conveyor only Oversize conveyor only
Oversize conveyor only Oversize conveyor only Oversize conveyor only Oversize conveyor only
M12 x 45 lg
Chieftain 1600
Issue 01EG
Spare parts section Key To Fig 9.4.18 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1430551 2005021 1605021 1430530 1430600 48002 48006 1430502 1430503
Strut mounting frame Bolt, nut, washer Bolt, nut, washer Top section pivot Pivot bolt Locknut Washer Pin Collar Bolt, nut, washer Lower arm pivot Bolt Spring washer Washer Large retaining washer Bolt, nut, washer Inner support arm RH Inner support arm LH Adjuster rod Bolt, nut, washer Adjuster nut Retaining pin Spring pin Hydraulic cylinder (large) Hydraulic cylinder (small) Bolt, nut, washer Bolt, nut, washer Adaptor Seal Cap with breather hole Hydraulic hose (extend arm RH) Hydraulic hose (extend arm LH) Hydraulic hose (Swing out arm RH) Hydraulic hose (Swing out arm LH) Hydraulic hose (Swing in arm RH) Hydraulic hose (Swing in arm LH) Rear guard upper Bolt Retaining washer Side guard Bolt Retaining washer J - cage nut Underguard Bolt Washer J - cage nut Tail drum rear guard Bolt Retaining washer J - cage nut Return roller U - bolt Nut Washer
1430535 16050 2020540 16006 2020175 3916021 1430555 1430556 1430570 2412021 48002 2480101 0000007 1460132 1461131 2013021 2412021 2060297 2060218 1950104 1460559 1460567 1460558 1460566 1460557 1460565 1471160 12035 2070204 1430640 12035 2070204 2070206 1471155 12035 12006 2070206 1471150 1204021 2070204 2070206 5420143 2020146 10002 10006
56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110
No.Off 2 12 8 2 2 2 2 2 2 2 4 4 4 4 4 4 1 1 2 2 2 2 2 2 2 4 4 8 8 2 1 1 1 1 1 1 2 4 4 4 16 16 16 2 8 8 8 2 4 4 4 2 4 4 4
Notes
14 00001 Page
58 Ref.
M48 x 400 lg (100mm threaded)
M16
M48 plain
3/8” x 3/8” M/M 3/8” Dowty 3/8”
L960
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
59
3
45
46,47,48
28
29,30
32
31
24
14
1
2
35
34
XX
40,41,42
15,16,17
43
XX
44
39
38
33
37
23 18 22 52 54,55
36
49
19 20 18 50,51 53
21
Page
60
6,7,8
25
Fig 9.4.19 (Issue 1, Ref. 14xxxxx)
4
5
13
9,10
11,12
26,27
Spare parts section Issue 01EG
Chieftain 1600
14 00001
SIDE CONVEYOR UPPER END Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Key To Fig 9.4.19 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1450501 1434410 1431305 2250105 2020603 16140 16002 2050458 6560329 2060213 1460451 1460450 16070 5421140 16100 16002 16006 2280264 2280265 2020163 2220159 3510164 5420141 2060322 1204521 2060216 2060203 5420154 10035 10006 1460534 1460532 1450535 1460533 5130199 1430540 1604521 1430563 1430561 3916021 3220103 1430545 12035 12006 1470131 1203521 1430330 9421255 1430331 1430545 12035 120006 1430590 2020605 2020604 1604521
Side conveyor head section 2 Side conveyor belt 2 Drive drum complete 2 Bearing 4 Grub screw 4 Bolt 16 Locknut 16 Hardened washer 16 Adaptor 4 Seal 4 Grease pipe RH 2 Grease pipe LH 2 Bearing adjuster bolt 4 Motor Mounting Bracket 2 Bolt 8 Nut 24 Washer 32 Coupling steel flange 4 Coupling centre disc 2 Taperlock (Drum side) 2 Key 2 Taperlock (Motor side) 2 Key 2 Hydraulic motor 2 Bolt, nut, washer 8 Seal 4 Adaptor 4 Coupling cover plate 4 Bolt 8 Washer 8 Hydraulic hose (Drive RHS conveyor) 1 Hydraulic hose (Drive LHS conveyor) 1 Hydraulic hose (Return RHS conveyor) 1 Hydraulic hose (Return LHS conveyor) 1 Hose clamp complete 2 Undercarriage 2 Bolt, nut, washer 20 Outer fixed arm 2 Outer sliding arm 2 Bolt, nut, washer 4 Return roller 2 Retaining bracket 4 Bolt, 8 Washer 8 Return roller scraper 2 Bolt, nut, washer 4 Octagonal return roller 2 Beater roller 2 Beater roller 2 Retaining bracket 4 Bolt, 8 Washer 8 Roller sliding bogie 10 Wing roller RH 12 Wing roller LH 12 Bolt, nut, washer 48
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 45 46 47 48 49 50 51 52
No.Off
Page
Notes
61 Ref.
FY 208 - 2“
M16 1/8“ x 1/8“ M/M 1/8“ Dowty
HRC 180 HRC 180 2517 - 2 1/2” 5/8” x 3/8” x 1 3/4” FEK 2517 - 40mm 12 x 8 x 70 FEK Danfoss OMT 315 3/4” Dowty 3/4” x 3/4” M/M
M39 x 160 lg L916
up to m/c no. -------from m/c no. -------from m/c no. --------
L916 Octagonal L1025 Beater L980 Octagonal
45 deg 45 deg
Chieftain 1600
Spare parts section Key To Fig 9.4.19 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
8010101 3231174 2020151
Centre roller Retaining pin Spring pin
53 54 55
No.Off 12 10 10
Notes
Issue 01EG 14 00001 Page
62 Ref.
L388 1” x 8” lg
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
63
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.20 (Issue 1, Ref. 14xxxxx)
1,2
3,4
5
Page
64
6
7
33 31,32
8 9
30
10,11 12 13,14
27,28,29
25,26 23,24 22
19,20
18
15,16
42
43 44,45 46,47
37 36
35
34
33
TAIL CONVEYOR LOWER END Chieftain 1600
Spare parts section Key To Fig 9.4.20 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
5121408 5121409 12002 12006 1130146 2022213 2070206 24006 2420116 6560329 2060213 2020603 16002 2050458 1430115 12002 12006 1430116 1430118 1430117 12002 12006 16045 16001 16006 2070206 12002 12006 1431270 1470225 1470235 6530176
Feedboot rear side clamp RH Feedboot rear side clamp LH Nut Washer Tail Drum Bearing Cage Nut Adjuster washer Adjuster rod Adaptor Seal Grub screw Nut Hardened washer Drum scraper mounting Nut Washer Drum scraper plate Drum scraper rubber Drum scraper rubber strap Nut Washer Bolt Nut Washer Cage Nut Nut Washer Tail Conveyor Bottom Section Tail Drum Underguard Tail Drum Rear Guard Tail Conveyor Grease Point Mtg Grease Point Adaptor Feedboot Clamp Washer Nut Washer Nut
1430220 1430134 12006 12001 12006 12001
1 2 3 4 5 6 7 8 9 10 11 12 15 16 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 42 43 44 45 46 47
No.Off
Notes
Issue 01EG 14 00001 Page
65 Ref.
1 1 24 24 2 2 2 2 4 4 2 4 4 1 2 2 1 1 2 6 6
2 4 4 1 1 1 1 4
SY208 2 1/2“
1/8“ x 1/8“ M/M 1/8“ Dowty
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.21 (Issue 1, Ref. 14xxxxx) 2
4,5
64
1
3
65
48 46
Page
66
57,58 59 28,29,30 42 40,41 37 38 39 43 44,45
60 61,62,63
55,56 53,54 52 51
47 49 50
71,72,73
70 75 74 69 67,68 66
18,19
22
26
25
21 23 6
20
24
27 34 7
36 31
35 32
33
31 12 13 14,15 16,17 11 10 9
8
TAIL CONVEYOR UPPER END Chieftain 1600
Spare parts section Key To Fig 9.4.21 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
1430272 1430271 1430435 2480106 2020151 1130146 1130149 2020163 2220159 2020250 5120170 2022213 2020603 6560329 2060213 1460444 1460445 6530185 6530186 24006 2420116 24002 5030118 2020511 16002 2050458 5421140 16100 16002 16006 2280264 2280265 2020163 2220159 3510164 5420141 5420139 5420138 1204521 2060216 2060203 5060150 5420154 10035 10006 1460540 1460539 1460543 1460542 2280109 1430275 1605021 1130155 1130156
Tail conveyor head section Tail conveyor middle section Tail conveyor belt Retaining pin Spring pin Drive drum complete Drive drum shaft Drive drum taperlock Drive drum key Spacer Spacer grubscrew Bearing Grub screw Adaptor Seal Grease pipe RH Grease pipe LH Bearing adjuster RH Bearing adjuster LH Adjuster washer Adjuster rod Adjuster nut Endcap Spacing plate Locknut Hardened washer Motor Mounting Bracket Bolt Nut Washer Coupling steel flange Coupling centre disc Taperlock (Drum side) Key Taperlock (Motor side) Key Motor mounting stand Hydraulic motor Bolt, nut, washer Seal Adaptor Non return valve Coupling cover plate Bolt Washer Hydraulic hose (Drive 1) Hydraulic hose (Drive 2) Hydraulic hose (Return 1) Hydraulic hose (Return 2) Bulkhead adaptor Belt cleaner frame Bolt, nut, washer Belt cleaner plastic strip Belt cleaner clamp plate
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No.Off 1 1 1 2 2 1 1 2 2 2 4 2 2 2 2 1 1 1 1 2 2 2 2 1 4 4 1 4 12 16 2 1 1 1 1 1 1 1 4 3 3 1 2 4 4 1 1 1 1 1 1 2 1 1
Notes
Issue 01EG 14 00001 Page
67 Ref.
1200mm wide 2 PLY 6” lg
2517 - 2 1/2” 1 3/4” x 5/8” x 3/8” FEK 1/2” BSW x 5/8” lg SY 208 - 2 1/2“ 1/8“ x 1/8“ M/M 1/8“ Dowty
HRC 180 HRC 180 2517 - 2 1/2” 5/8” x 3/8” x 1 3/4” FEK 2517 - 40mm 12 x 8 x70 FEK Danfoss OMT 500 3/4” Dowty 3/4” x 3/4” M/M 5 psi
3/4”
Chieftain 1600
Spare parts section Key To Fig 9.4.21 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
12002 12006 1470230 1470231 1203521 1470181 12035 2070204 2070206 1460130 2416021 2414021 2060297 2060218 1460571 9130174 2020146 10002 10006 1470130 1203521
Nut Washer Side guard RH Side guard LH Bolt, nut, washer Headdrum side guard Bolt Retaining washer J - cage nut Hydraulic cylinder Bolt, nut, washer Bolt, nut, washer Adaptor Seal Hydraulic hose Return roller U - bolt Nut Washer Return roller scraper Bolt, nut, washer
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
No.Off 7 7 1 1 4 2 4 4 4 1 1 1 2 2 2 1 2 4 4 2 4
Notes
Issue 01EG 14 00001 Page
68 Ref.
3/8” x 3/8” M/M 3/8” Dowty L1320
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
69
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.22 (Issue 1, Ref. 14xxxxx) 59 58 30
Page
6
7
70
11
23,24
18 1,2
31 25
12,13,14,15 21 22 19,20 16 17
32
3
47
33
50
48
49
54
55
56
52,53
51
57 40
34,35,36,37,38
39
41
42
LIGHTS & BRAKE COUPLINGS Chieftain 1600
Issue 01EG
Spare parts section Key To Fig 9.4.22 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
No. Off
1410125 1410130 1410135 5011297 5010304 6790430 5011290 5011291 5002 5006 5011269 1002521 5010296 5010276 802021 5010294 602021 5010293 5010277 502021 1002521 5010302 602021 6520255 6520257 6520262 6520263 6520251 6520248 6520258 6720285 6720286 5010304 5010303
1 2 3 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Lighting Board Complete Lighting Board Lighting Board Mounting Bracket Plug 24 Volt Socket (Black) Lights Wiring Loom Tail Light Complete RH Tail Light Complete LH Nut Washer Tail Light Guard Bolt, Nut, Washer Number Plate Lamp Complete Reflector Mounting Plate Bolt, Nut, Washer Red Triangle Reflector Bolt, Nut, Washer Bull Horn Lamp RH Bull Horn Lamp LH Bolt, Nut, Washer Bolt, Nut, Washer Rectangular Reflector Bolt, Nut, Washer Palm Coupling (Red) Palm Coupling (Yellow) Brass Washer O-Ring Bulkhead Adaptor Insert Olive Red Brake Pipe Yellow Brake Pipe 24 Volt Socket (Black) 24 Volt Socket (White)
1 1 2 1 1 1 1 1 6 6 2 4 2 2 4 2 4 1 1 4 2 2 4 1 1 2 2 2 2 2 1 1 1 1
5010300 5010301 2020429 5010269 1410140 1410141 5010304 5010303 5010259 6520271
48 49 50 51 52 53 54 55 56 57
Side Marker Light Reflector Grommet Marker Board Btm. Back Marker Light Holder R/H Btm. Back Marker Light Holder L/H 24V Socket (Black) 24V Socket (White) ABS Socket ABS Warning Lamp Complete
2 2 4 4 1 1 2 1 1 1
Notes
14 00001 Page
71 Ref.
7 Pole - ISO 1185 -24V N 8JB 00383 Rubolite CF3703508 Rubolite CF3703511
2KA 00358 1061
8RA 0020Z0 2XS9500 71. 031 2XS9500 71. 031
Hella 8RA 003 326 011
M22 x 1.5 x 10 10mm x 1mm 10mm O.D. Tube 10mm 10mm 8JB 0383 8JB 0384 2TJ001633211 Hella 8RA 002 014 041 CZB 214 W10
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Fig 9.4.23 (Issue 1, Ref. 14xxxxx) 11
9
37
38
1,2
14,15,16
Page
72
8
42,43 41 76 52 53,54,55
13 7
6 39 40 31 75
32 44,45,46
5
17,18,19
20
12
29 28
24 25 10
26
33 21,22,23
27
49,50,51 62,63,64 68,69 47,48 59,60 56,57,58 61
30
74
3
4 34
36 35
70,71,72,73
65,66,67
VIBRATING GRIZZLY MAIN Chieftain 1600
Spare parts section Key To Fig 9.4.23 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
5750300 6550800 1430190 2006022 5750310 1450350 1604521 6550310 6550311 2006021 1605022 7250900 2007521 2020764 7250119
Vibrating Grizzly Complete Screenbox Welded Assembly Grizzly Mounting Crossbeam Bolt, Nut, Washer Screenbox Subframe Subframe Mounting Frame Bolt, nut, washer Wing Plate RH Wing plate LH Bolt, Nut, Washer Bolt, Nut, Washer Top Protection Deck Bolt Nut Hardened Washer Bolt Nut Hardened Washer Top Deck Mesh Mesh Fitting Kit Top Deck Rubber Cushion Top Deck Clamp Plate RH Top Deck Clamp Plate LH Bolt, Nut Hardened Washer Top Deck Clamp Plate Stopper Nut Washer Screen Spring Screen Transport Straps Bolt, Nut, Washer Upper Flywheel Guard Bolt, Nut, Washer Lower Flywheel Guard Bolt, Washer Motor/Flywheel Guard Bolt, Nut, Washer Motor/Flywheel Lower Guard Bolt, Nut, Washer Motor Coupling Cover Bolt Washer Subframe Hinge Pins Washer Spring Cotter Pin Outer Support Arm RH Outer Support Arm LH Pin Washer Spring Pin Inner Support Arm Pin Washer
2020764 7250119 ——— 7250207 7250108 7250820 7250821 2020754 7250119 2051610 16002 16006 7250170 6550328 1604521 6550332 1204522 6550333 1203001 6550330 1203521 6550331 1203521 6550335 12030 12005 6550317 1910225 4280100 5750326 5750326 2480106 1910225 2020151 5750325 2081103 1910225
1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No.Off 1 1 1 14 1 1 10 1 1 12 8 1 8 8 16 16 16 32 2 1 6 1 1 8 8 8 8 8 12 4 8 1 4 1 2 1 4 1 4 1 4 4 2 2 2 1 1 2 2 2 2 2 2
Notes
Issue 01EG 14 00001 Page
73 Ref.
Commander 510 type New 1997 design
New one piece type
M20 x7 M20 M20
M20 x1 M20 M20 State Aperture
M20 x 1 M20 50mm
38mm x mm Long 38mm
150mm Long 25mm 130mm Long
Chieftain 1600
Spare parts section Key To Fig 9.4.23 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
7280102 1910225 2020151 7250185 7250188 8010114 2081103 1910225 2020151 2250109 1910225 2020151 2060218 2060297 1460579 1460578 2060239 1460577 7260140 5130199 5750330
Support Arm Pin & Chain Washer Spring Pin Hydraulic Cylinder Hydraulic Cylinder Seal Kit Hydraulic Cylinder Breather Hydraulic Cylinder Upper Pin Washer Spring Pin Hydraulic Cylinder Lower Pin Washer Spring Pin Seal Adaptor Hydraulic Hose (long pipe) Hydraulic Hose (short pipe) Tee Junction Hydraulic Hose (tee to bulkhead) Hose Clamp Hose Clamp Angle Ram Guard
56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
No.Off 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 6 1 2
Notes
Issue 01EG 14 00001 Page
74 Ref.
130mm Long 25mm
1/4” BSP 130mm Long 25mm 100mm Long
(Back Cylinder) (Front Cylinder)
25mm 3/8” Dowty 3/8” x 3/8” M/M P/P 3/8” 3/8” 3/8” M/M/M Tee 3/8” 20mm 32mm x 32mm
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
75
Chieftain 1600
Issue 01EG
Spare parts section
14 00001
Key To Fig 9.4.24 (Issue 1, Ref. 14xxxxx) 16
17
21
15
37
14 12,13 11
40
39
41,42 43,44 45,46
38
47
10
1
26
2
18
9
Page
6
8
76
7
3,4,5
22,23,24,25 20 52,53
33 50,51
32 34 35 31 48,49 55 56
36 57
58 67
27
29
30 28
54
68 66
60,61 59
19
62,63
64
65
69
VIBRATING GRIZZLY SCREENSHAFT Chieftain 1600
Spare parts section Key To Fig 9.4.24 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
7250120 7250164 7250137 7250119 2010627 7250163 12030 2020182 7250157 7250154 7250161 7250155 5120170 7252156 7251162 12030 2020182 2050331 7251123 1204521 7250134 7250128 2450168 2050458 2110629 5050235 7250128 2450168 2050458 2110629 2280264 3210166 7250138 2280265 2020163 2220159 6550325 2050446 3850170 1207021 3260252 2060229 2250316 2440162 2060217 2060204 6561437 3260252 2060229 2250316 2440162 2060217 2060204 1460574
Screen Shaft Bearing Housing Bolt, Nut Hardened Washer Spring Washer Inner Bearing Cap Bolt Spring Washer Inner Seal Bearing Bearing Spacing Ring Bearing Retaining Ring Grub Screws Outer Seal Outer Bearing Cap Bolt Spring Washer Grease Nipple Hydraulic Screen Motor Bolt, Nut, Washer Hydraulic Motor Mounting Bracket Backing Plate Nut Hardened Washer Spring Washer Hydraulic Motor Mounting Stand Backing Plate Nut Hardened Washer Spring Washer Coupling Steel Flange Taperlock Centre (motor) Key (Motor) Coupling Centre Disc Taperlock Centre (Shaft) Key (Shaft) Flywheel Taperlock Centre Half Flywheel Bolt, Nut, Washer Motor Inlet Adaptor O-Ring Caphead Screw Spring Washer Seal Adaptor Hydraulic Hose Motor Outlet Adaptor O-Ring Caphead Screw Spring Washer Seal Adaptor Hydraulic Hose (motor return to tee)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
No.Off 1 2 24 24 24 2 1 12 2 2 2 1 3 2 2 12 12 2 1 4 1 2 4 4 4 1 4 8 8 8 2 1 1 1 1 1 2 2 2 8 1 1 4 4 1 1 1 1 1 4 4 1 1 1
Notes
Issue 01EG 14 00001 Page
77 Ref.
M20 x 90 Grade 12.9 M20 M20
M12 120 x 150 x 12 22322ES.JPA.T41A
1/2” BSW x 5/8” lg 110 x 140 x 13
M12 1/8” BSP David Brown MC 2208
M16 x 1.5 Fine Thread M16 M16
M16 x 1.5 Fine Thread M16 M16 HRC 180 2517 x 1 1/4” 5/16” x 1/4” x 1 1/4” SEK HRC 180 2517 x 2 1/2” 5/8” x 3/8” x 1 3/4” FEK 3020 x 3"
1" CFS 102 Gas 1" 3/8” UNC x 1 1/4” 3/8” 1" Dowty 1" x 3/4” M/M P/P 3/4” 1" CFS 102 Gas 1" 3/8” UNC x 1 1/4” 3/8” 1" Dowty 1" x 3/4” M/M P/P 3/4”
Chieftain 1600
Spare parts section Key To Fig 9.4.24 (Issue 1, Ref. 14xxxxx) Part No. Item
Description
2060218 2060297 1460576 6560165 4260123 2060216 5060157 2060216 2060203 2060216 2060203 3560134 1460573 1460575 1460572
Seal Adaptor Hydraulic Hose (motor bleed to tank) Relief / Check Valve Bolt, Nut, Washer Seal Swivel Adaptor Seal Adaptor Seal Adaptor Tee Junction Hydraulic Hose (relief valve to motor) Hydraulic Hose (tee return to tank) Hydraulic Hose (drive to block)
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
No.Off 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
Notes
Issue 01EG 14 00001 Page
78 Ref.
3/8” Dowty 3/8” x 3/8” M/M P/P Sterling 8F4196 M6 x 90 Caphead 3/8” Dowty 3/4” x 3/4” M/F P/P 3/4” Dowty 3/4” x 3/4” M/M P/P 3/4” Dowty 3/4” x 3/4” M/M P/P 3/4” M/M/M Tee
Chieftain 1600
Spare parts section
Issue 01EG 14 00001 Page
79