Cjc Portable Oil Filter

Manufacturer  DK-5700 Svendborg * Denmark  C.C.JENSEN A/S * Løvholmen 13 * DK-5700 Phone: +45 63 21 20 14 * Fax: +45 62 22 46 15 * E-mail: E-mail: [email protected]  ccjens [email protected] 

Manual no.: FH9600106(-uk)

OPERATING MANUAL CJC Offline Fine Filter  HDU 27/- P-Z Production no: 2140790103 no: 2140790103

Technical Specifications Type

CJC Offline Fine F ilter 

Model

HDU 27/ 54  P-Z  P- Z

Filter insert

B 2x27/27

General arr. / Assembly Assembly drw .

96 001 06-6 (rev. 1) / 46 020 01-3 (rev. 2)

Pump

P- 19-6, 400 L/H ( 56 022 04-3 (rev. 1)

Electric motor

VEM K21R 71G6 (3 x 400 V, 50 Hz, 0.25 kW , 1.1 A)

Control box

-

Pressure switch

-

Solenoid valve

-

Special equipment

-

Noise level

< 70 dB(A) Only for indoor use EU Declaration of Conformity on the last page of this book 

Operating Instructions for CJC Filter Products

IMPORTANT ! In order to have maximum benefit from your CJC Filter, we suggest that you read through this manual's sections concerning installation and operation prior to the product's installation, and when the product is operated or serviced. Do not hesitate to contact C.C.JENSEN A/S or your local CJC distributor for any further technical information you may require. This manual contains information on the installation, operation, and maintenance of the CJC Filter unit based on the specifications of the unit when delivered from our factory. The production no. is stated on the front page. In case post-delivery alterations have been made to the unit, we recommend that you contact C.C.JENSEN A/S or your local distributor for an updated manual. When ordering spare parts or requesting technical assistance, always state the production (serial) number of the CJC filter unit (see front page of manual and name plate on unit). Unless special permission has been granted by C.C.JENSEN A/S do not attempt t o repair or  dismantle the CJC Filter unit or any of its components within the warranty period of the unit (with exception of any dismantling necessary for the replacement of fil ter elements). Failure to seek the said permission will cause the guarantee on the said parts to be void ! C.C.JENSEN A/S’ product liability does not cover technical modifications to the filter unit or its electrical system unless C.C.JENSEN A/S’ in writing has accepted such extension of  liability.

Operating Instructions for CJC Filter Products

 WARNINGS & CAUTIONS - health and safety hazards The CJC Filter unit is a machine and as such it must be inspected daily - even if CJC Filters in general demand very little maintenance. Almost all types of oil are potential threats to the environment  and as such they must not  be drained into ordinary sewers or "dumped" in nature. Always check that all oil carrying components are sealed and tight before operating the CJC filter unit. Be aware that oil spillage on the floor around the filter unit is a serious safety risk ! Water drained from a filter separator is not clean  and must not be drained to ordinary sewers, but be collected in a special container and disposed of in accordance with local regulations for oil and chemical waste. Used filter elements very often contain harmful substances  separated from the oil. Always  pack and seal used elements thoroughly until they can be disposed of in accordance with local regulations for oil and chemical waste. The electrical power supply to the filter unit must  be switched off (remove fuses if  necessary) when carrying out maintenance, and especially before opening the control box or  the terminal box of the electric motor. Repairs of the electrical control systems may only be carried out by trained C.C.JENSEN technicians.

Do not expose the filter unit to ambient temperatures higher than 40 oC (104 oF) as this may harm electrical wires, hoses and other rubber or synthetic components ! The fluid temperature inside the filter unit must never exceed 80 oC (175 oF). Higher fluid temperatures may cause damage to the seals and packings on and in the filter unit.

Operating instructions

-1-

When ordering spare parts, always state filter type, production no. and an exact description of the part (drawing and item no. if any).

All item nos. mentioned below refer to drawing nos A) 96 001 06-6 B) 46 020 01-3

(General arrangement) (Assembly drawing)

Connection to the System

CJC fine filters must be connected to the main system by independent suction and return lines. The filter suction line should be connected to the lowest and most contaminated location of  the system tank (very often the bottom drain  plug), and the filter outlet (return) line should  be led back into the tank close to the suction  pipe of the system pump - preferably below the oil surface to avoid oxidation of the oil. The connection pipes and hoses should be as short as possible. If conditions on the installation site demand for very long pipes the inner  diameter of the piping must be increased accordingly and not reduced until immediately  before entering the filter.  Note! Never use fittings with tapered thread in  filter or pump.  Note! Pressure gauge tightening torque 20-25  Nm. The electric motor and the pump are connected to the voltage required, preferably over a motor  overload protection (not included in the CJC standard supply). Remember to check at start up that the electric motor rotates in correct direction (indicated by arrow on fan cover). Starting Up

Check that inlet and outlet valves (if fitted) are open, and that the vent screw (B-7) on the filter  top is open. Then start the pump. Close the vent screw as soon as liquid is appearing under it (the pump will take some 15 mins to fill the filter). Vent the filter again after approximately one hour's operation (not necessary if filter is fitted with automatic vent). Normal Operation

When the filter is put into operation with a clean filter insert, the pressure drop over the Manual no. FH9600106(-uk)

HDU 27/- P-Z insert (B-17) is insignificant. The pressure gauge (A-3) monitors the pressure drop over the filter insert. The pressure varies with the oil viscosity, but is usually < 0.3 bar. It is not unusual, however, for the pressure to be somewhat higher during the first hour of  operation until temperature and flow conditions have stabilized. As impurities are deposited in and on the filter  insert the resistance against the oil flow increases, which is monitored on the pressure gauge. When the pressure reaches 1.8 bar the free flow area of the insert has been reduced to an extent that the insert must be replaced. For  additional safety a 2.8 bar pressure relief valve is integrated in the filter pump. Filter Insert R eplacement

When the gauge indicates a pressure drop of 1.8  bar the filter insert is due for replacement. Before this can be done the filter housing has to  be drained. Stop the pump and close inlet and outlet valve (if any). Untighten the vent screw and drain the housing through the bottom drain (A-4). After drainage unscrew the top nut (B-23) and lift off the housing. Unscrew the s pring nut (B29) and remove the spring (B-24) and the spring guide (B-16). Now lift up the insert. This is done easily by means of a CJC Insert Extractor, which can be ordered with the new filter insert. When all inside parts have been cleaned and all o-rings checked (B-5, B-13) the new insert can  be placed in the housing. Before pressing the spring guide in place, check that the o-ring is  placed correctly in the groove.Take care not to damage it on the thread of the stay bolt during assembly. When the spring guide and the spring have been  placed, tighten the spring nut first by hand until it touches the spring housing disc, and then with a spanner an additional 4 turns per 27/27 module, making the insert settle. Refit the housing, tighten the top nut (150 Nm) and the filter is ready to be restarted. Remember to close the bottom drain. The lifetime of the filter insert is dependent of  the operating conditions. It is advisable , though, to replace the insert once a year.

0310 le

List of  components

CJC™ Marine Fine Filter HDU 27/- P-Z Drawing No.: 96 001 06-6 Item group:

F1311

Pos.

Article No.

Description

Qty.

1

46 020 01-3

#1

CJC™ Fine Filter HDU 27/-

1

2

56 022 04-3

#2

Pump P & PH

1

3

FD33134

Pressure gauge ø63 0-4bar, liquid filled

1

4

FD32639

Drain plug 1/2"

1

5

FD32267

Profile ring tube fitting ø18x3/4"

1

6

FD32267

Profile ring tube fitting ø18x3/4"

1

7

FB5601426

Sam pling point no. 7

1

#1

S ee [F in e Filte rs ] u nd er [S pa re s] un de r [H D U 27 /- ]

#2

See [Pum ps] under [Pum p P & PH ]

02-2007

List of  components

CJC™ Fine Filter  HDU 27/Drawing No.: 46 020 01-3

Po s.

Article No.

Description

Qty.

1

FD32241

Plug 1/4"

1

2

FD34018

Cupper packing 14x18x2

1

4

FD30250

Stud bolt M8x36

4

5

O-ring 295x5,0 FD34030

Nitrile

FD34086

Viton 27/27-54-81

6

1

  2 7/108

2

Usit ring 14,7x2 2x1 ,5

1

FD34097

Nitrile

FD34188

Viton

7

FD2200701

Vent screw 1/4" BSP

1

8

FC1600133

Filter base f. HD U 2 7/-

1

Stay bolt

1

9

10

FD1200110

27/27

FD1200106-670

27/54

FD1200106-940

27/81

FD1200106-1205

27/108

FD32019

11

1

Filter plate

1

FD1601003

POM

FD1601014

Steel

13

15

Plug 3/4"

O-ring 28,17x3,53 FD34016

Nitrile

FD34085

Viton

FD35106

16

2

Ball handle ø32

2

Spring guide

1

FB1600210

POM

FB1600215

Steel

02-2004

List of  components

CJC™ Fine Filter  HDU 27/Drawing No.: 46 020 01-3

Po s.

Article No.

17

18

Description

Qty.

Filter insert PA5600317

A 27/27

PA5601301

B 27/27

FD30018

19

  27/27

1

27/54

2

  27/81

3

  2 7/108

4

Screw M4x12

4

Packing f. filter plate

1

FD2 600210 -1

Nitrile

FD2 600210 -2

Viton

23

FD2300116

Top nut

1

24

FD1600517

Spring 4x38x300

1

26

FD35138

CJC Label

1

Filter housing

1

27 FB4800132-27

27/27

FB4800132-54

27/54 (and 27/108)

FB4800132-81

27/81

29

FD2300125

Nut f. Spring guide

30

FB5900907

Lower Housing   2 7/108

1

1

02-2004

List of  components

CJC™ Fine Filter  HDU 27/Drawing No.: 46 020 01-3

Po s.

Article No.

Description

Qty.

Packing set f. HDU 27/27-54-81 FD34047

Nitrile

FS1006

Viton 2 off o-ring 28,17x3,53 1 off o-ring 295x5,0  1 off usitring 14,7x22x1,5 

Packing set f. HDU 27/108 FD34046

Nitrile 2 off o-ring 28,17x3,53 2 off o-ring 295x5,0  1 off usitring 14,7x22x1,5 

Filter plate set FS1000

PO M, nitrile

FS1025

St. steel, viton 1 off filter plate 1 off packing f. filter plate 4 off screw M4x12

02-2004

List of  components

CJC™ Pump Type P & PH Drawing No.: 56 022 0 4-3

Pos.

Article No.

Description

Qty.

1

FB6204201

By-pass valve

1

O-ring 9,6x2,4

2

3 FD34002

Nitrile

FD34078

Viton

4

FD30106

Screw M6x30

4

5

FD30107

Screw M8x30

4

E-motor

1

6(P)

f. pump P

FB31036

PM80-188B 24V DC

FB31002

K21R 71 G6 3-phase

FB31051

K21R 71 G8 3-phase

FB34001

K21R 71 K4 3-phase

6(PH)

E-motor f. pump PH FB31002/PH

K21R 71 G6 3-phase

FB34001/PH

K21R 71 K4 3-phase

7

Shaft f. gear wheel w/sleeve FD1100111

P-6

FD1100102

P-9

FD1100103

P-11

FD1100104

P19

8

O-ring 7,6x2,4 FD34001

Nitrile

FD34080

Viton

9

P-6

FD3000301

P-9

FD3000313

P-11

FD3000303

P-19

10

O-ring 84,5x3,0 FD34064

Nitrile

FD34079

Viton

1

1

Gear wheel w/sleeve FD3000308

1

1

1

04-2003

List of  components

CJC™ Pump Type P & PH Drawing No.: 56 022 0 4-3

Pos.

Article No.

11

Qty.

Pump housing

1

FD2600415

P-6

FD2600409

P-9

FD2600408

P-11

FD2600407

P-19

12

Key FD30134

P-9 5x5x8

FD30135

P-11 5x5x10

FD30133

P-19 5x5x18

13(P)

1

Shaft seal 17x28x7 f. pump P FD34003

Nitrile

FD34082

Viton

13(PH)

14(P)

Description

Shaft seal 18x30x7,5 f. pump PH FD34004

Nitrile

FD34096

Viton

1

1

FD30004

Sleeve 14x17x17 f. type P

1

14(PH) FD30006

Sleeve 14x18x17 f. type PH

1

15

Gear wheel w/groove

1

FD3000309

P-6

FD3000302

P-9

FD3000312

P-11

FD3000304

P-19

16

FD2100216

Pump cover/bracket

1

17

FD2900465

Brass plate f. pump

1

18

FD30005

Seeger ring

1

O-ring 28,17x3,53

1

19

20

FD34016

Nitrile

FD34085

Viton

FD35117

Arrow

1

04-2003

List of  components

CJC™ Pump Type P & PH Drawing No.: 56 022 0 4-3

Pos.

Article No.

(P)

Description

Qty.

Packing set, complete f. pump P FD34157

Nitrile

FD31157-V

Viton 2 off o-ring 9,6x2,4 1 off o-ring 7,6x2,4 1 off o-ring 84,5x3,0  1 off o-ring 28,17x3,53 1 off o-ring 21,6x2,4 (by-pass valve) 1 off usitring 43x34,3x2  1 off shaft seal 17x28x7  1 off sleeve 14x17x17  1 off seeger ring 

(PH)

Packing set, complete f. pump PH FD34183

Nitrile

FD31183-V

Viton 2 off o-ring 9,6x2,4 1 off o-ring 7,6x2,4 1 off o-ring 84,5x3,0  1 off o-ring 28,17x3,53 1 off o-ring 21,6x2,4 (by-pass valve) 1 off usitring 43x34,3x2  1 off shaft seal 18x30x7,5  1 off sleeve 14x18x17  1 off seeger ring 

04-2003

Filter Insert Extractor For CJC™ Fine Filters and Filter Separators

CJC™ Product Sheet - Accessories CLEAN OIL BRIGHT IDEAS APPLICATION TheCJC™ Filter Insert Extractor is used to facilitate the job of changing filter inserts in CJC™ Fine Filters andFilter Separators. FUNCTION The CJC™ Filter Insert Extractor is led over the stay bolt in closed position, and the insert can now be removed by lifting the two handles.

Exchanging the inserts as shown below is hereby done easier and cleaner. Therefore, do not forget to order a CJC™ Filter Insert Extractornexttime inserts are ordered.

The CJC™ Filter Insert Extractor 

IDENTIFICATION To order the CJC™ Filter Insert Extractor, please use: Article No: FB4900201

STEP 1

STEP 2

Stay bolt Closed

 

Closed Lift

PSAC5001-UK

01.04.2007

 

Lift

C.C.JENSEN A/S Løvholmen 13 • DK-5700 Svendborg • Denmark Phone: +45 6321 2014 • Fax: +45 6222 4615 E-mail: [email protected] • Web: www.cjc.dk

B 27/27 CJC™ Offline Filter Insert

CJC™ Product Sheet APPLICATION The CJC™ B 27/27 Filter Insert is used in CJC™ Filters ideal for filtration of mineral and synthetic based      

 hydraulic oils  gear oils  lube oils  turbine lube oils  honing oils  rolling oils

FILTRATION CAPABILITY 

Particle Removal All CJC™ Filter Inserts have the following filtration degree: - 3  μm absolute: 98.7% of all solid particles >3  μm - 0.8  μm nominal: 50% of all solid particles >0.8  μm

are retained in each pass.

CJC ™ B 27/27 Filter Insert 

The dirt holding capacity of an B 27/27 Insert is 4 litres of evenly distributed solids. 



Degradation Products Oxidation by-products, resin / sludge, and varnish are retained by the cellulose material. The cellulose will retain appr. 4 kg of degradation products. Water Removal The water absorption potential is up to 50% (i.e. 2000 mL H 20) of the total contaminant holding capacity.

DIMENSIONS The figures below are nominal: Diameter: 27 cm Height: 27 cm

COMPONENT CJC™ Filter Inserts type B consist of bonded discs. Ingredients: Wood cellulose and cotton linters.

IDENTIFICATION To order the B 27/27 Filter Insert, please use: Article No: 1 x 27/27: 2 x 27/27:

PSFI3005-UK 11.04.2008

PA5601301 PA5601304

C.C.JENSEN A/S Løvholmen 13  DK-5700 Svendborg  Denmark Phone: +45 6321 2014  Fax: +45 6222 4615 [email protected]  www.cjc.dk 







EU Declaration of Conformity for Mahinery

Manufacturer:

CC.ENS A/S

Address

L0vhomen 13 DK-57 Svedborg Deark

hereby confirm tat

CJC Oine Fne ite, type

Macine type

HDU 27/54 P-Z

Production no

2140790103

Poe: +45 63 2 2 4 Fax 45 62 22 46 5 ail ccjense@cc.dk

- s  conrmty with he provisons of te Machinery Directve (directie 98/37/EC) and t natona pemetng legisation  is i onormty with e provsons of he owing or E/ECirectves Directve on pessure caying eqpent (Directve 97/23EC) conceng materia exposed to pesse> 5 bar. Te Low-Voltage Directve (73/23/C) on eectric compoens r appaton witn cera volage iations Te MC-directive (89/336/EEC) o eecromagne t omaibiity Furter we confir

- that te owing (ats/cases o aonized stan ards ave ee apied • EN 50082-1

Sgnature/ Date Responsible

Manual no. FH9600106(-uk

• EN 500822

• E 0204-

6/o

23

Bnt Nsson (Qaity & Eviroea Maagr)

030 le