Page 1 of 22
Date of issue 22.6.2007
Pre-commissioning Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SSDAC Unit Sl. No (Entry end ) ----------------
SIG 0605
Ver 1
(Exit end ) --------------
0 General Information: 0.1 Station/Section Name 0.2 Division/Zonal Railway 0.3 Contact Details of Railways at site 0.4 Contact Details of Railways Rai lways at HQr/Division 0.5 Total No of detection point/Section 0.6 Contract No. / PO No. 0.7 Date of Pre commissioning inspection 0.8 Name of firms authorized Rep Note :
1. System should be installed and commissioned by authorized technical staff of manufacturer only. 2. Installation practices of SSDAC model DACF 710P for Phase Reversal/ DACF 710A for AM should be strictly adhered to and checked before commissioning covering all points in the following following document
1 Out door (Location Box) Sl. No. 1.1
1.2
Item
Required
Observed Entry end
Relay used at location of PR circuit Diode across each relay coil in
Q type, 24V, 1000 Ohm
Should be provided with BY127/IN4007/IN5408
Exit end
Remarks OK /Not OK
Page 2 of 22
Sl. No.
2.1 2.2
2.3
2.4
2.5
2.6 2.7 2.8
Date of issue 22.6.2007
Item
Pre-commissioning Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
Required
Observed Entry end
Wiring of Tx/Rx coils & MS coupler cables Condition of worn out of Rail 60 Kg - 13 mm 52 Kg - 8 mm 90 R - 5 mm Marking of holes on rail (From top of the rail) Drilling of holes in the web of rail
Torque applied to fix track device using Torque wrench Fixing of Tx Fixing of Rx Fixing of axle
Wired on approved WAGO/Phoenix terminals Should be within vertical limit of worn out 159-172 mm 148-156 mm 138-143 mm 60 Kg 88 mm 52 Kg 88 mm 90 R 86 mm Should be of 14mm dia as per drawing No. A008076, page no. D22 of installations manual Version 1.0 (Document No. CEL/DAC/IM-02) for Phase Modulation and Version 1.0 (Document No. CEL/DAC/IM03) Amplitude Modulation, Should be square (perpendicular) , should not be oblong. Jaicom make JPR65 or equivalent - 88 Nm. Outside the rail Inside the rail On the same rail as per drawing
Exit end
SIG 0605
Ver 1
Remarks OK /Not OK
Page 3 of 22
Sl. No.
2.10 2.11
2.12
Date of issue 22.6.2007
Item
Required
Observed Entry end
Screen of axle detector cable Fixing of deflector Plates
2.15
Type of push trolley used in the section. Rail section Nuts, bolts & washers for fixing rail contacts Position of deflector
2.16
Height of deflector
2.17
Clearance between sleepers
2.13 2.14
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
Should be earthed As per drawing no. L007489A3 at page D2 & D3 of manual Version 1.0 (Document No. CEL/DAC/IM-02) for Phase Modulation and Version 1.0 (Document No. CEL/DAC/IM03) Amplitude Modulation. 4 spoke/ 6 spoke 60 Kg/ 52 Kg /90 R Insertion of bolt from Rx coil side i.e. inside of the rail 30 cm away from Tx/Rx coils in the next sleeper Should not be higher than the rail top 400 mm between sleepers (Refer Drg No. D2 & D3 of Manual Version 1.0 (Document No. CEL/DAC/IM-02) for Phase Modulation and Version 1.0 (Document No. CEL/DAC/IM-03) Amplitude
Exit end
SIG 0605
Ver 1
Remarks OK /Not OK
Page 4 of 22
3
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
Outdoor Quad Cable
3. Outdoor (Quad Cable/PIJF twisted pairs telecom cable for
area,
Axle counter system working in station As per RDSO letter no. STS/E/SSDAC/SPN/177 dated-28/ 30.08.2006)
3.1 Test format for testing of QUAD cable/PIJF twisted pair telecom cable before commissioning of SSDAC in Station area Sl. No.
Item
3.1.1
3.1.2
Use of pair
3.1.3
Duplication of Wires Insulation Resistance of Quad cable Loop Resistance of designated pair
3.1.5
Observed Entry end
Communication Media Type of Cable
3.1.4
Required
Only Quad cable / PIJF twisted pair telecom cable is to be used between field units. No Signalling Cable is to be used in totality/parts. Proper pair of wires to be used for connectivity. Annex-1 for Quad cable may be Referred No wires to be paralleled for reducing conductor resistance. Shall be greater than /equal to 10 M ohm. Not to exceed 56 ohm/Kms for Quad Cable at 200 C & __*__ ohms/Kms for PIJF telecom cable. See Annexure -2 for correction
Exit end
Remarks OK /Not OK
Page 5 of 22
Sl. No.
3.1.13 3.1.14
3.2
Sl. No.
Date of issue 22.6.2007
Item
Dressing of Quad Pair Spiral before Termination
Required
Observed
SIG 0605
Ver 1
Remarks OK /Not OK
To be properly dressed with insulated tape No individual conductor to be made spiral
Test format for testing of QUAD cable before commissioning of SSDAC/ BPAC/ SSBPAC (D) used in between Station to station Item
3.2.2
1 Block section length limit Communication Media Type of Cable
3.2.3
Use of pair
3.2.4
Duplication of Wires
3.2.5
Insulation Resistance of Quad cable
3.2.6
Loop Resistance of Designated Pair
3.2.1
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
Required
12 Km. Only Quad cable is to be used between field units. No Signaling Cable is to be used in totality/parts. Proper pair of wires to be used for connectivity. Annex-1 may be referred No wires to be paralleled for reducing conductor resistance. Shall be greater than /equal to 10 M ohm. 3.2.6 Loop Resistance of designated pair Not to exceed 56 ohm/Kms at 200 C. See Annexure -2 for correction factor.
Not to Exceed 56/Kms at 20ºC See Annexure -2 for correction factor.
Observed
Remarks OK /Not OK
Page 6 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
3. 3
Test format for testing of local QUAD / PIJF twisted pair telecom cable & OFC before commissioning of SSDAC/BPAC/SSBPAC (D) on OFC in between station to station. Sl. No.
Item
3.3 3.3.1.1
QUAD/PIJF
3.3.1.2
Use of pair
3.3.1.3
Duplication of Wires
3.3.1.4
Insulation resistance of Quad cable Loop Resistance of designated pair
3.3.1.5
Communication Media Type of Cable
Earth of Quad Cable Cable allocation table
3.3.1.6 3.3.1.7 3.3.1.8 3.3.1.9
Unused Quad pair Dressing of Quad pair
3.3.1.10
Spiral before
Required
Jelly filled telecom cable/ Quad cable to be used3.3.1 between field units & OFC Equipment room. Signaling Cable shall not be used at all. Proper pair of wires to be used for connectivity. Annex-1 may be referred No wires to be paralleled for reducing conductor resistance. Shall be greater than /equal to 10 M ohm. Not to exceed 56 ohm/Kms at 200 C for Quad cable & * ohm/Kms for PIJF telecom cable. See Annexure -2 for correction factor. Shall be less than One Ohm Shall be filled up & Attached
To be terminated on Terminals To be properly dressed with insulated tape. No individual conductor to be
Observed
Remarks OK /Not OK
Page 7 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
4 Outdoor electronics
Sl. No. 4.1
Item
Entry end
4.2 4.3
a. Sl. No. of SSDAC units b. Details of Track Cct. Placement of Cards / modules Firmness of card/Modules
4.4 4.5 4.6
MS Couplers MS coupler cables Earthling of SSDAC units
4.7
Earthing of Vital Relay Box
4.8 4.9 4.10
Fixing of SSDAC unit Fixing of Vita Relay Box Cable for taking 24V D.C. from central location to SSDAC unit. External Surge Protection Devices on input, output and power supply lines Address of SSDAC
4.11
4.12
4.13 4.14 4.15
4.16
Required
Observed
Fuse Software version Input voltage with Charger ON (Keep charger OFF for 15 Mts before taking the reading) Input voltage with Charger OFF
Same serial no pairs. Example :015A entry, 015B (exit) Track circuit no. Should be in proper position Should be tightened with screw / clip provided Should be tightened properly Wired properly as per colour code Should be provided firmly through copper strips or other standard copper cable. Value < 1 Ohms Should be provided firmly through copper strips or other standard copper cable. Value < 1 Ohms Should be firmly fixed using Clamp Should be firmly fixed using Clamp 2 X 25 sq. mm Al. Indicative type, plug able or easy to install on a DIN rail. Non plug able shall be connected in parallel. Address pair should be different from any SSDAC system working on the same station / section. 2A S006 22 V to 30 V DC
22 V to 30 V DC
Exit end
Remarks OK /Not OK
Page 8 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
5.0
SWITCH SETTINGS FOR MODEM CARD The modem should be configured as ORIGINATOR mode for Entry Unit and as ANSWERER mode for Exit Unit. The selection of dip switch SW2 an d SW3 should be as per table given below. Dipswitch (2-way) selection in Modem Card Dipswitch Settings SW2 Dipswitch Settings SW 3 SSDAC Remarks S. Units OK/ Not Ok 1st Way 2nd way 1st Way 2nd way 1. Entry Unit ON ON ON OFF 2. Exit Unit OFF ON OFF ON 5.1 MODEM OUTPUT Check and record the modem signal output of SSDAC during normal working condition of system when gain setting is as per clause 5.0 above. S. ITEM Measuring Limit (mV rms) Measured Output (mV rms) Remarks OK/Not Ok 1. TRANS 1650 Hz > -6Db (>400 mV) LEVEL 2. 980 Hz > -6dB (>400 mV) 3. 4.
Receive LEVEL
980 Hz
> -30dB (>15 mV)
1650 Hz
> -30dB (>15 mV)
6.0 INDOOR POWER SUPPLY/CT RACK Sl. No.
Item
Required
Observed Entry end
6.1
PPR & VPR Relays
6.2 6.3
Fuse ratings Power supply for axle counter
Shall be of Q type 24 V , 1000 ohms 2.0 Amps a) Charger should be fit for
Exit end
Remarks OK /Not OK
Page 9 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
7. INDOOR (Reset Box Location) Sl. No.
Item
Required
Observed Entry end
Reset Box
Reset Box Earthling. 7.3 24 V D. C. level at Reset box input. Level of reset signal at reset box O/P. Level of reset signal at SSDAC unit input.
Reset Box Reset Box Wired as per drg no. S007764A3 (Page No. D18 & D19) 2 sheets & W007742A4 (Page No. D17) & fixed firmly. Connected to earth properly. 22V DC to 30 V DC 44 V to 52 V DC 42 V to 50V DC
Exit end
Remarks OK /Not OK
Page 10 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
7.6 FUNCTIONAL TESTING OF RESET BOX (RB-259)
Sl. No.
1.
2.
3.
3A.
SECTION STATUS
OCCUPAID
OCCUPAID
OCCUPAID
TEST CONDITION
Put ON power for both SSDAC 1&2
Apply reset in SSDAC 1 through RB 1
Apply reset in SSDAC 2 through RB 2
OCCUPAID & System in preparatory mode
ACTIONS IN RESET BOX1 & 2.
Nil
RESULTS (OK/Not OK)
LED status EXPECTED
LED CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER LCD DISPLAY *
INSERT KEY, PRESS KEY ACTUATOR & PRESS RESET BUTTON & RELEASE BOTH
CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
INSERT KEY, PRESS KEY ACTUATOR & PRESS RESET BUTTON & RELEASE BOTH
CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER LCD DISPLAY
No Action
CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER LCD DISPLAY
LCD DISPLAY
RB 1 OFF ON OFF ON
RB 2 OFF ON OFF ON
Should not increment
Should not increment
SSDAC Ver S006 ROMCRC OFF ON Flashing ON
SSDAC Ver S006 ROMCRC OFF ON OFF ON
Should not increment
Should not increment
Reset accepted OFF ON Flashing ON
OFF ON Flashing ON
Should not increment
Should not increment
Reset accepted
Reset accepted
OFF ON STEADY ON Incremented by 1 00- preparatory state 00- preparatory state
OFF ON STEADY ON Incremented by 1 00- preparatory state 00- preparatory state
Actual (Ok / Not OK) RB 1 RB 2
Expected
Actual (OK/No t OK)
System is stuck up and waiting for reset
System is stuck up and waiting for reset due to 2 nd unit is not resetted After reset of SSDAC 2 the system enters the preparatory reset state. Flashing indication
*Note: When the reset box is connected for the first time, No CRC message will appear. For next consecutive times, if the system is resetted, the following CRC is displayed: 9F 1 5 49 2F FC 2A F7 37 6C 20 0D B8 E8 F0 C 3 2A 71 CA 00 00 00 00 C9 68
Signature of Railway Rep. With Name, Designation & Date
Signature of Railway Rep. With Name, Designation & Date
Page 11 of 22
Sl. No.
4.
4 A.
SECTION STATUS
OCCUPAID & System in preparatory mode.
OCCUPAID & System in preparatory mode
TEST CONDITION
Resetting by pressing reset button only
Resetting by pressing SMs Key Only
Date of issue 22.6.2007
ACTIONS IN RESET BOX1 & 2.
RESET BUTTON PRESSED IN BOTH RB1 & RB 2
SMs Key Turned and in both RB1 & RB 2
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
OCCUPAID & System in preparatory mode
Reset by proper means in both RB 1 & RB 2
4 C.
OCCUPAID & System in preparatory mode
2 incounts in Entry End
Signature of Railway Rep. With Name, Designation & Date
Insert Key, Press key actuator & press Reset Button & release Both RB1 & Rb 2 No Action
EXPECTED
LED CLEAR OCCUPAID PREP.RESET POWER ON
RB 1 OFF ON STEADY ON
RB 2 OFF ON STEADY ON
RESET COUNTER
Should not increment
Should not increment
CLEAR OCCUPAID PREP.RESET POWER ON
00- preparatory state 00- preparatory state OFF ON STEADY ON
00- preparatory state 00- preparatory state OFF ON STEADY ON
RESET COUNTER
Should not increment
Should not increment
CLEAR OCCUPAID PREP.RESET POWER ON
00- preparatory state 00- preparatory state OFF ON STEADY ON
00- preparatory state 00- preparatory state OFF ON STEADY ON
RESET COUNTER
Should not increment
Should not increment
LCD DISPLAY
00- preparatory state 00- preparatory state
00- preparatory state 00- preparatory state
CLEAR OCCUPAID PREP.RESET POWER ON
OFF ON STEADY ON
OFF ON STEADY ON
RESET COUNTER
Should not increment
Should not increment
LCD DISPLAY
00- preparatory state 00- preparatory state
00- preparatory state 00- preparatory state
LCD DISPLAY
Ver 1
RESULTS (OK/Not OK)
LED status
LCD DISPLAY 4B.
SIG 0605
Signature of Railway Rep. With Name, Designation & Date
Actual (Ok / Not OK) RB 1 RB 2
Expected
Reset not possible
Reset not possible
Reset not possible
System will remain in occupied and preparatory mode
Actual (OK/Not OK)
Page 12 of 22
Sl. No.
4D.
SECTION STATUS
OCCUPAID & System in preparatory mode
TEST CONDITION
2 outcounts in Exit End
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
LED
No Action
CLEAR OCCUPAID PREP.RESET POWER ON
RB 1 ON OFF OFF ON
RB 2 ON OFF OFF ON
RESET COUNTER
Should not increment
Should not increment
CLEAR OCCUPAID PREP.RESET POWER ON
00- preparatory state 00- preparatory state ON OFF OFF ON
00- preparatory state 00- preparatory state ON OFF OFF ON
RESET COUNTER
Should not increment
Should not increment
CLEAR OCCUPAID PREP.RESET POWER ON
00-CLEAR 00-CLEAR ON OFF OFF ON
00-CLEAR 00-CLEAR ON OFF OFF ON
RESET COUNTER
Should not increment
Should not increment
LCD DISPLAY CLEAR OCCUPAID PREP.RESET POWER ON
00-CLEAR 00-CLEAR ON OFF OFF ON
00-CLEAR 00-CLEAR ON OFF OFF ON
RESET COUNTER
Should not increment
Should not increment
LCD DISPLAY
00-CLEAR 00-CLEAR
00-CLEAR 00-CLEAR
LCD DISPLAY
CLEAR 5 A.
( VR PICK UP)
Resetting by pressing reset button only
5B.
CLEAR ( VR PICK UP)
Resetting by pressing SMs Key Only
5C.
CLEAR ( VR PICK UP)
Reset by proper means in both RB 1 & RB 2
Signature of Railway Rep. With Name, Designation & Date
ONLY SMs Key Turned and in both RB1 & RB 2
Insert Key, Press key actuator & press Reset Button & release Both RB1 & Rb 2
LCD DISPLAY
Ver 1
RESULTS (OK/Not OK)
LED status
ACTIONS IN RESET BOX1 & 2.
ONLY RESET BUTTON PRESSED IN BOTH RB1 & RB 2
SIG 0605
EXPECTED
Signature of Railway Rep. With Name, Designation & Date
Actual (Ok / Not OK) RB 1 RB 2
Expected System comes to UNOCCUPIED
State. Vital Relay Picks UP
Reset not possible
Reset not possible
Reset not possible
Actual (OK/Not OK)
Page 13 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
RESULTS (OK/Not OK)
LED status Sl. No.
SECTION STATUS
CLEAR 6.
( VR PICK UP)
TEST CONDITION
Give 2 in counts to bring system in occupied state
ACTIONS IN RESET BOX1 & 2.
LED
No Action
CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
LCD DISPLAY
OCCUPAID
6B.
( VR DROPPED)
Resetting by pressing reset button only
6C OCCUPAID
( VR DROPPED)
Resetting by pressing SMs Key Only
ONLY RESET BUTTON PRESSED IN BOTH RB1 & RB 2 ONLY SMs Key Turned and in both RB1 & RB 2
CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
LCD DISPLAY CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
LCD DISPLAY 6 D. OCCUPAID
( VR DROPPED)
Reset by proper means in both RB 1 & RB 2
Signature of Railway Rep. With Name, Designation & Date
Insert Key, Press key actuator & press Reset Button & release Both RB1 & Rb 2
CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
LCD DISPLAY
EXPECTED RB 1 OFF ON OFF ON
RB 2 OFF ON OFF ON
Should not increment
Should not increment
00- occupied 00- occupied OFF ON OFF ON Should not increment
00- occupied 00- occupied OFF ON OFF ON Should not increment
00- occupied 00- occupied OFF ON Flashing stars and OFF
Ver 1
00- occupied 00- occupied OFF ON OFF ON Should not increment
00- occupied 00- occupied OFF ON OFF ON
Actual (Ok / Not OK) RB 1 RB 2
Expected
System enters in OCCUPIED state
Reset not possible
Reset not possible
Should not increment
00- occupied 00- occupied OFF ON Flashing stars and OFF
ON
ON
Should not increment
Should not increment
00-CLEAR 00-CLEAR
00-CLEAR 00-CLEAR
Signature of Railway Rep. With Name, Designation & Date
Reset not possible
Actual (OK/Not OK)
Page 14 of 22
Sl. No.
SECTION STATUS
OCCUPAID
6E.
( VR DROPPED)
Give 1 out counts and Reset by proper means
ACTIONS IN RESET BOX 1 & 2.
Insert Key, Press key actuator & press Reset Button & release Both RB1 & Rb 2
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
RESULTS (OK/Not OK)
LED status LED CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
Actual (Ok / Not OK)
EXPECTED RB 1
RB 2
OFF ON
OFF ON
Flashing & then Steady
Flashing & then Steady
ON Incremented by 1 00- preparatory state 00- preparatory state
ON Incremented by 1 00- preparatory state 00- preparatory state
LCD DISPLAY
RB 1
Expected
RB 2 Reset is possible due to 1 out count, system enters the preparatory reset state and resets counter increments by 1
Bring system into OCCUPIED state with at least 1 out count before the following tests.( Reset Voltage window test)
7.
OCCUPAID
7.
TEST CONDITION
Date of issue 22.6.2007
( VR DROPPED)
Reset Voltage range at SSDAC 1 & SSDAC 2 end is made 42V to 50 V DC
Signature of Railway Rep. With Name, Designation & Date
Insert Key, Press key actuator & press Reset Button & release Both RB1 & Rb 2
CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
LCD DISPLAY
OFF ON ON ON Incremented by 1 00- preparatory state 00- preparatory state
OFF ON ON ON Incremented by 1 00- preparatory state 00- preparatory state
Signature of Railway Rep. With Name, Designation & Date
Reset not possible
Actual (OK/Not OK)
Page 15 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
8.Bring System into OCCUPIED state with at least 1 out count before the following tests (Timing window test)
Sl. No.
SECTION STATUS
OCCUPAID
8A.
8 B.
( VR DROPPED)
OCCUPAID
( VR DROPPED)
8 C.
OCCUPAID
( VR DROPPED)
TEST CONDITI ON
Timing Window Test
Timing Window Test
Timing Window Test
ACTIONS IN RESET BOX1 & 2.
Insert Key, Press key actuator & press Reset Button & release Both ( for LESS than 0.2 Secs at both RB1 & Rb 2) Insert Key, Press key actuator & press Reset Button & release Both ( for MORE than 10 Secs at both RB1 & Rb 2) Insert Key, Press key actuator & press Reset Button & release Both ( for 0.2 secs to 10 Secs at both )
EXPECTED
LED CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
RB 1 OFF ON
RB 2 OFF ON
Flashing starts & OFF
Flashing starts & OFF
ON
ON
Should not increment
Should not increment
00- occupied State
00- occupied State 00- occupied State
LCD DISPLAY
00- occupied State
CLEAR OCCUPAID PREP.RESET POWER ON
OFF ON
OFF ON
Flashing starts & OFF
Flashing starts & OFF
ON
ON
RESET COUNTER
Should not increment
Should not increment
LCD DISPLAY
00- occupied State 00- occupied State
CLEAR OCCUPAID PREP.RESET POWER ON RESET COUNTER
LCD DISPLAY
OFF ON Flashing & Steady
OFF ON Flashing & Steady
ON Incremented by 1 00- Preparatory reset
state
state 00- Preparatory reset state
state
Actual (Ok / Not OK) RB 1 RB 2
Expected
Reset not possible
Reset not possible
00- occupied State 00- occupied State
ON Incremented by 1 00- Preparatory reset 00- Preparatory reset
Signature of Railway Rep. With Name, Designation & Date
RESULTS (OK/Not OK)
LED status
Signature of Railway Rep. With Name, Designation & Date
Reset is possible and system enters preparatory reset state
Actual (OK/Not OK)
Page 16 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
8.0 COMMISSIONING 8.1 Commissioning Log sheet of SSDAC [AM detection Type] model: DACF 710A, version : D01 S006 H0 4: The following card version should be checked: S.
Type of Card
Part
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
SCC Card 1 SCC Card 2 MLB Card 1 MLB Card 2 Event Logger Card Modem Card Relay Driver Card DC-DC Converter Card Mother Board Reset card Vital Relay Box with Q type; 24 V ; 1000 Ohm Relay-6F/6B Track Devices (Web type Tx & Rx coils) Reset Box Surge Voltage Protection device
Card . 596 -1 (21 Khz) A/P Card . 596 -1 (23 Khz) A/P Card No. 22051-51 Card No. 22051-51 Card No. 22049-51 C Card No. 22052-51 Card No. 563-3 3 Card No. 22092-01 1 Card No. 22050-8 Card No.- 652 1 VR-720 -
12. 1 3. 14.
AD- 710 RB- 259 SV-120 -
Version Entry End 1 1 F F C G
Exit End
Remarks OK/not OK
3
1 H 1 -
8.2 Commissioning Log sheet of SSDAC [Phase reversal detection Type] model: DACF-710P, Version: D01 S006 H0 5 The following card version should be checked: Entry
Exit
Remarks
Page 17 of 22
Date of issue 22.6.2007
S.
Item
8.3
Commissioning
8.4
Training
8.5
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
Verification of working
Required
SIG 0605
Measured/ Observed
Ver 1
Remarks OK/not OK
System should be installed & commissioned by persons trained by the manufacturer. Railway personnel should be trained before commissioning. After complying all items as per pre commissioning checklist, system to be monitored for 72 hours for trouble free operation before commissioning. During this period, effect of various trolley wheels used in the section should be checked as per Annexure III
Annexure-I Precautions to be taken care during the wiring/connections are to be done at the time of commissioning of SSDAC/BPAC/SSBPAC (D) Position of One Quad in Quad cable: White (A) X Red (C) X
X (D) Grey X (B) Quad colour
1st pair = White & Quad colour i.e A & B Wires 2nd pair= Red & Grey colour i.e C & D Wires of designated colour of Quad. Each Quad is binded by the respective Quad colour binder
Page 18 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
Annexure-II TEMPERATURE CORRECTION FACTOR FOR CONDUCTOR RESISTANCE FOR ANNEALED HIGH CONDUCTIVITY COPPER Temp. Corre. Temp. Corre. Temp. Corre. Temp. Corre. Temp. Corre. deg C Factor deg C Factor deg C Factor deg C Factor deg C Factor 1. 2 1. 2 1. 2 1. 2 1. 2 5. 1.0638 17 1.0122 29 0.9653 41 0.9225 53 0.8834 5.5 1 . 0618 17.5 1.0101 29.5 0.9634 41.5 0.9208 53.5 0.8818 6. 1 . 0 593 18 1.0081 30 0.9615 42 0.9191 54 0.8803 6.5 1 .0571 18.5 1.0060 30.5 0.9597 42.5 0.9174 54.5 0.8787 7. 1.0549 19. 1 .0040 31. 0.9579 43. 0.9158 5 5. . 0.8772 7.5 1.0526 19.5 1.0020 3 1 .5 0.9560 4 3 .5 0.9141 5 5.5 0.8757 8. 1.0504 20. 1.0000 32. 0.9542 44. 0.9124 5 6. 0.8741 8.5 1.0482 20.5 0.9980 3 2 .5 0.9524 4 4 .5 0.9107 5 6.5 0.8726 9. 1.0460 21. 0.9960 33. 0.9506 45. 0.9091 5 7. 0.8711 9.5 1.0438 21.5 0.9940 3 3 .5 0.9488 4 5 .5 0.9074 5 7.5 0.8696 10. 1.0417 22. 0.9920 34. 0.9470 46. 0.9058 58. 0.8681 10.5 1.0395 22.5 0.9900 3 4 .5 0.9452 4 6.5 0.9048 58.5 0.8667 11. 1.0373 23. 0.9881 35. 0.9434 47. 0.9025 59. 0.8651 11.5 1.0352 23.5 0.9862 3 5 .5 0.9416 4 7.5 0.9009 59.5 0.8636 12. 1.0331 24. 0.9843 36. 0.9398 4 8. 0.8993 60. 0.8621 12.5 1.0309 24.5 0.9823 3 6 .5 0.9380 4 8.5 0.8977 60.5 0.8606 13. 1.0288 25. 0.9804 3 7. 0.9363 49. 0.8961 61. 0.8591 13.5 1.0267 25.5 0.9785 3 7 .5 0.9346 4 9.5 0.8945 61.5 0.8576 14. 1.0246 26. 0.9766 38. 0.9328 50. 0.8929 62. 0.8562 14.5 1.0223 26.5 0.9747 3 8 .5 0.9311 5 0 .5 0.8913 62.5 0.8547 15. 1.0204 27. 0.9728 39. 0.9294 51. 0.8897 63. 0.8532 15.5 1.0183 27.5 0.9709 3 9 .5 0.9276 5 1.5 0.8881 6 3 .5 0.8518
Page 19 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Annexure-III Response test of digital Axle Counter with different type of Trolley Wheels done jointly with Railways S. 1.
2.
3.
4.
5.
Type of Trolley wheel 4 spoke wheel Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width 6 spoke wheel Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width Solid Wheel with 6 holes Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width Spoke width 8 spoke wheel Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width 8 spoke with slots Wheel Dia with flange Wheel Width
Observed Result( No influence / Goes to error / Counted / other)
Remarks
Ver 1
Page 20 of 22
S. 8.
9.
10.
11.
12.
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
Type of Trolley wheel Motor Troley Wheel, Solid Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width Rail dolly wheel solid Wheel Dia with flange Wheel Width Flange width Flange depth Material Trolley Solid wheel Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width Motor Trolley wheel with 6holes Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width Spoke width Tower Wagon Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width
Observed Result( No influence / Goes to error / Counted / other)
SIG 0605
Ver 1
Remarks
Page 21 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
MAINTENANCE LOG SHEET FOR SSDAC
S.
Test Points.
Limit
date
Battery (24V) TS 1 B24 & N24
22--30V DC
TX 1 VRMS/ Freq/
TX 2 VRMS/ Freq/
TS 4 1&2
TS 4 3&4
30--40V AC 21KHz
30-40V AC 23KHz
Signature of Railway Rep. With Name, Designation & Date
Rx 1 VRMS
Rx 2 VRMS
TS 4 5&6 350-650 mv AC 21 KHz
TS 4 7&8 350-650 mv AC 23 KHz
Modem card (card-6) Vrms RED & BLACK SOCKET
150mV (approx)
ENTRY END SCC1 (Card 1) DC Volts. With Dummy wheel NORMAL RED & RED & BLACK BLACK SOCKET SOCKET
2.0 to 2.5 V DC
< 0.7 V DC
SCC 2 (Card 2) DC Volts. With Dummy wheel NORMAL RED & RED & BLACK BLACK SOCKET SOCKET
2.0 to 2.5 V DC
Signature of Railway Rep. With Name, Designation & Date
< 0.7 V DC
DC-DC CONVERTER VOLATAGES 5V
12V
24V
15V (ISO)
MONITERING SOCKETS ON CARD 8 4.75 to 5.25 V DC
11.75 to 12.25 V DC
23.5 to 24.5 V DC
14.5 to 15.5 V DC
S K R A M E R
Page 22 of 22
Date of issue 22.6.2007
Pre-commissioning Check List for Single-Section Digital Axle Counter (ver: D01S006 H04 for AM, & D01S006 H05 for Phase ) of M/s CEL (Updated on 22.6.2007)
SIG 0605
Ver 1
MAINTENANCE LOG SHEET FOR SSDAC
S.
Test Points.
Limit
date
Battery (24V) TS 1 B24 & N24
22--30V DC
TX 1 VRMS/ Freq/
TX 2 VRMS/ Freq/
TS 4 1&2
TS 4 3&4
30--40V AC 21KHz
30-40V AC 23KHz
Signature of Railway Rep. With Name, Designation & Date
Rx 1 VRMS
Rx 2 VRMS
TS 4 5&6 350-650 mv AC 21 KHz
TS 4 7&8 350-650 mv AC 23 KHz
Modem card (card-6) Vrms RED & BLACK SOCKET
150mV (approx)
EXIT END SCC1 (Card 1) DC Volts. With Dummy wheel NORMAL RED & RED & BLACK BLACK SOCKET SOCKET
2.0 to 2.5 V DC
< 0.7 V DC
SCC 2 (Card 2) DC Volts. With Dummy wheel NORMAL RED & RED & BLACK BLACK SOCKET SOCKET
2.0 to 2.5 V DC
Signature of Railway Rep. With Name, Designation & Date
< 0.7 V DC
DC-DC CONVERTER VOLATAGES 5V
12V
24V
15V (ISO)
MONITERING SOCKETS ON CARD 8 4.75 to 5.25 V DC
11.75 to 12.25 V DC
23.5 to 24.5 V DC
14.5 to 15.5 V DC
S K R A M E R