Environment Energy Infrastructure
The Complete Source for Corrosion Control Materials
COMPANY OVERVIEW
Corrpro is t he lea leading ding North American supplier of corr osio n protection and sp ecialty co atings services to t he energy energy and waterr inf rastructu re industr ies. We offer wate offer our clients on e stop for all their their corr osion so luti on needs needs incl uding engineering, engineering, installation, pipeline in tegrity tegrity,, materials, materials, and coating inspection . Furthermore, Furtherm ore, Corr Corr pro has over 28 of fi ces in North America whic h serve our cust omers in the oil, gas, gas, pipeline, re fi ning, water,, above and water and below grou g rou nd st orage tank, tank, infr astruc tur e, and offs hore markets. markets. In In essence, essence, no matter matter w here corr osion occur s, Corrpro has a solu tion. OUR MISSION
Through Te Teamwork and Superior Execution, Corrpro ’s Mission is to Deliver Unwavering Qua Quali lity ty Services Servic es and and Materi Materials als .
We Value Results Ethics Safety People Environment Customer Teamwork
COMPANY OVERVIEW
Corrpro is t he lea leading ding North American supplier of corr osio n protection and sp ecialty co atings services to t he energy energy and waterr inf rastructu re industr ies. We offer wate offer our clients on e stop for all their their corr osion so luti on needs needs incl uding engineering, engineering, installation, pipeline in tegrity tegrity,, materials, materials, and coating inspection . Furthermore, Furtherm ore, Corr Corr pro has over 28 of fi ces in North America whic h serve our cust omers in the oil, gas, gas, pipeline, re fi ning, water,, above and water and below grou g rou nd st orage tank, tank, infr astruc tur e, and offs hore markets. markets. In In essence, essence, no matter matter w here corr osion occur s, Corrpro has a solu tion. OUR MISSION
Through Te Teamwork and Superior Execution, Corrpro ’s Mission is to Deliver Unwavering Qua Quali lity ty Services Servic es and and Materi Materials als .
We Value Results Ethics Safety People Environment Customer Teamwork
TA B L E O F C O N T E N T S Corrpro The Complete Source Source for Corrosion Control Materials Materials
3 | TABLE OF CONTENTS ––––––––––––––––––––––––––––––––––––––––––– 12 | CORRPRO PARTNERS
14 | CAB CABLE, LE, WIRE, AND SPLICING ––––––––– –––––––––––––––––– –––––––––––––––––– ––––––––––––––––– –––––––– 15 | CABLE 15 | Corrpro® HMWPE Direct Burial Cable 16 | Corrpro® HALAR®Direct Burial Cable 17 | Corrpro® EP R / CSP CS P E Dir Direct ect Bur Burial ial Cable Cable 18 | TEST LEAD REELS AND WIRE 18 | M.C. Miller / AGRA Hand-Held Reel 18 | M.C. Miller HYKON Model 9XC 18 | M.C. Miller Miller HY HYKON KON Model J L9 18 | M.C. Miller HYKON Model 15XC 18 | M.C. Miller HANNAY Electric Rewind Reel 18 | M.C. Miller Test Lead Wire - No. 18 18 | M.C. Miller Test Lead Wire - No. 16 19 | M.C. Miller Soil Box Test Lead Set 19 | M.C. Miller Standard Test Lead Wires 19 | M.C. M.C . Miller Elect E lectrode rode-to-Banana -to-Banana Plug P lug Adapter Adapter 19 | M.C. Miller Banana Plugs 19 | M.C. M.C . Miller Test Clips 19 | M.C. Miller Submersible Adapter 20 | SURVEY WIRE 20 | Corrpro® Survey Wire 21 | SPLICING KITS
T a b l e o f C o n t e n t s
21 | SCOTCHCAST™
21 | Scotchcast™ Scotchcast™ In-line I n-line Resin Splicin S plicing g Kit: 82A Series, Voltage Voltage Rating Up to to 5 kV Non-shielded 21 | Scotchcast™ Wye Resin Splicing Kit: 82-B1, Voltage Rating Up to 5 kV Non-sheilded 21 | Scotch Scotchcast™ cast™ Flexib F lexible le Power P ower Cable Splicing Kit: 82-BF1, 82-BF 1, Voltage Voltage Rating Up to 1000V 1000V 22 | Scotchcast™ Flexible Power Cable Splicing Kits 82-F and 82-BF Series 23 | Scotchcast™ Wye Resin Splicing Kit: 90-B1, Voltage Rating Up to 1000V 23 | Scotch Scotchcast™ cast™ Multi-Mold Resin S plicin plicing g Kit for Non-Shield Non-S hielded ed Cable 85 Series, S eries, Voltage Voltage Rating Up to 1000 V 25 | 3M™
25 | 3M™ 3M™ DBY DBY/DBR /DBR Direct Bury S plice Kits 26 | ROYSTON PRODUCTS
26 | Royst R oyston on SpliceRight S pliceRight™ ™ 28 | K ING INNOVATIONS INNOVATIONS
28 | DryConn® Waterproof Connections Anode Splice Box 28 | DryConn® VisiL VisiLock™ ock™ wit with h Sm S mart artGel™ Gel™ 29 | CONNECTIONS
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29 | BURNDY
29 | Split Bolts and Crimpits 3 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
30 | CABLE, WIRE, AND SPLICING ––––––––––––––––––––––––––––––––––– CONTINUED - CONNECTIONS 31 | Terminal Wire Connectors 32 | CALPICO
32 | Calpico T-Caps, Thermite Weld Caps 33 | CONTINENTAL INDUSTRIES
s t n e t n o C f o e l b a T
33 | thermOweld®Cathodic Protection Process 35 | CS-32 Type Molds 36 | CP Kit 36 | thermOweld’s thermOcap 37 | CS-34 Type Molds 38 | CS-33 Type Molds 38 | CS-35 Type Molds 39 | CS-36 Type Molds 40 | CS-37 Type Molds 40 | CB-1 Type Molds 41 | CS-48 / CS-49 Type Molds 42 | Shim Stock and Adapter Sleeves 42 | Hammer Dies 43 | J umper Bonds 45 | Strap Bonds 46 | thermOweld®Accessories 47 | Trouble Shooting Tips 48 | ERICO PRODUCTS
6 7 7 7 7 6 2 6 6 8 1
4
48 | Cadweld® Cable Connections - Type CAHA 49 | Cadweld® Cable Connections - Type CAHC 50 | Cadweld® Cable Connections - Type CAVS 51 | Cadweld® Cable Connections - Type CAHB 52 | Cadweld® Cable Connections - Type CAHE 54 | Cadweld® Cable Connections - Types CAGR, CAGT, CAPC, CASS, CATA 55 | Cadweld® Cable Connections - Type CALA 56 | Cadweld®Formed Terminal Bonds 57 | Cadweld®Bonds: Formed Terminal with Pigtails 61 | Surefire™ 61 | Extension Flint Ignitor 61 | Vertical Pipe Clamp 61 | Horizontal Pipe Clamp 61 | Brush 61 | Mold Sealer 63 | SAFETRACK ®
63 | Pinbrazing 64 | S6 SAFE 9102 Automatic Pinbrazing Gun 64 | S30X/C Electronic Pinbrazing Unit 64 | S101 © 2008 Corrpro Companies, Inc. • All Rights Reserved
TA B L E O F C O N T E N T S Corrpro The Complete Source for Corrosion Control Materials
70 | CABLE, WIRE, AND SPLICING ––––––––––––––––––––––––––––––––––– CONTINUED - CONNECTIONS 64 | X-250 Pinbrazing and SAFEBOND® Unit 65 | S300 Electronic Pinbrazing Unit for Use with Welding Machine 65 | SAFETRACK ®
65 | Brazing Pins 66 | Ferrules 66 | Cable Lugs - Field Made Bonds 66 | Cable Lugs for Pinbrazing to the Cable 67 | Brazing Sleeves 67 | J umper Bonds - Connectors 68 | Accessories for P inbrazing Units 70 | ACCESSORIES 70 | ROYSTON PRODUCTS
70 | Royston Tapecoat Handy Cap IP 70 | Royston Handy Cap XL IP 71 | Royston Tapecoat Handy Cap Standard 72 | Royston Caps and Sealers
74 | CATHODIC PROTECTION SYSTEMS –––––––––––––––––––––––––––––– 75 | IMPRESSED CURRENT 75 | Corrpro® TANK-PAK ® Impressed Current System for Underground Storage Tanks 76 | Corrpro® The Grid™ Impressed Current System for Aboveground Storage Tank Bottoms 78 | WATER STORAGE 78 | Corrpro®Permanode®Water Storage Tank System 79 | HYDROCARBON LEAK DETECTION 79 | SensorComm TLD 5000 80 | SensorComm TT5000 Sensor Cable
T a b l e o f C o n t e n t s
82 | COATINGS, ADHESIVES, AND TAPES ––––––––––––––––––––––––––––– 83 | CENTRAL PLASTICS 83 | STAC Coating System 84 | 3M™ TAPES 84 | 3M™ Scotchfil™ Electrical Putty Tape 84 | 3M™ Scotchfil™ Electrical Insulation Tape 84 | Scotch® Linerless Rubber Splicing Tape 130 C 84 | Scotch® Rubber Splicing Tape 23 84 | 3M™ Vinyl Electrical Tape 84 | Scotch® Premium VInyl Electrical Tape Super 88 84 | Scotch® Super 33+Vinyl Electrical Tape 84 | Scotch® Vinyl Electrical Tape 33 84 | 3M™ Corrosion Protection Tapes 85 | 3M™ Scotchrap™ All-Weather Corrosion Protection Tape 50 85 | 3M™ Scotchrap™ All-Weather Corrosion Protection Tape 51 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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WWW.CORRPRO.COM
1-866-CORRPRO
92 | COATINGS, ADHESIVES, AND TAPES –––––––––––––––––––––––––––––
s t n e t n o C f o e l b a T
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CONTINUED - 3M™ TAPES 85 | 3M™ Scotchrap™ Pipe Primer 85 | 3M™ Temflex™ Vinyl Corrosion Protection Tape 1200 85 | 3M™ Insulating and Splicing Tape 85 | 3M™ Linerless Electrical Rubber Tape 2242 85 | 3M™ TemFlex™ Rubber Splicing Tape 2155 85 | 3M™ Insulating and Splicing Tape 85 | Scotch® Electrical Grounding Braid 25 85 | Scotch® Electrical Insulating Varnished Cambric Tape 2510 and 2520 85 | Scotch® Electrical Semi-Conducting Tape 13 85 | Scotch® Electrical Shielding Tape 24 85 | Scotch® Fire Retardant Electric Arc P roofing Tape 77 85 | Scotch® Self-fusing Silicone Rubber Electrical Tape 70 85 | Scotch® Self-fusing Silicone Heavy Duty Triangular Electrical Tape 70 HDT 86 | Scotch® Electrical Insulating Varnished Cambric Tape 2510 and 2520 86 | Scotch® Electrical Semi-Conducting Tape 13 86 | Scotch® Electrical Shielding Tape 24 86 | Scotch® Fire Retardant Electric Arc P roofing Tape 77 86 | Scotch® Linerless Rubber Splicing Tape 130 C 86 | Scotch® Rubber Splicing Tape 23 86 | Scotch® Self-fusing Silicone Rubber Electrical Tape 70 86 | Scotch® Self-fusing Silicone Heavy Duty Triangular Electrical Tape 70 HDT 86 | 3M™ Mastic Tapes 86 | 3M Scotch-Seal™ Mastic Tape 2229 86 | 3M™ Scotchfil™ Electrical Insulation Putty Tape 86 | Scotch® Electrical Moisture Sealant Pads 06149 87 | Scotch® Electrical Moisture Sealant Roll 06147 87 | Scotch® Mastic Strip 2230 87 | Scotch® Rubber Mastic Tape 2228 87 | Scotch® Vinyl Mastic Pads 2200 87 | Scotch® Vinyl Mastic Roll 2210 87 | 3M™ Highland™ Vinyl Electrical Tape 87 | 3M™ Tartan™ General Use Vinyl Electrial Insulating Tape 1710 87 | 3M™ Temflex™ Gereral Use Vinyl Electrical Tape 1700 87 | Scotch® Heavy Duty Vinyl Insulation Tape 22 87 | Scotch® Vinyl Electrical Color Coding Tape 35 87 | Scotch® Vinyl Electrical Tape 66R 88 | 3M™ EPOXY COATING MATERIALS 88 | Scotchkote® Electrical Coating 14583 88 | 3M™ Internal Linings 88 | 3M™ Scotchkote™ Water Base Primer 500N, 42.3 lb. 88 | 3M™ Scotchkote™ Fusion Bond Epoxy Powder Coating 206N, Extra Long Gel, 65 lb.
6 © 2008 Corrpro Companies, Inc. • All Rights Reserved
TA B L E O F C O N T E N T S Corrpro The Complete Source for Corrosion Control Materials
88 | COATINGS, ADHESIVES, AND TAPES ––––––––––––––––––––––––––––– CONTINUED - 3M™ EPOXY COATING MATERIALS 88 | 3M™ Scotchkote™ Fusion Bond Epoxy Powder Coating 206N, Long Gel, 65 lb. 88 | 3M™ Scotchkote™ Fusion Bond Epoxy Powder Coating 206N, Long Gel, 1700 lb. Supersack 88 | 3M™ Scotchkote™ Fusion Bond Epoxy Powdered Coating XC-6259 88 | 3M™ Scotchkote™ Fusion Bonded Epoxy Coating XC-6171 88 | 3M™ Scotchkote™ Fusion Bonded Epoxy Powder Coating 6258 88 | 3M™ Scotchkote™ Liquid Epoxy Coating 323 88 | 3M™ Scotchkote™ Liquid Phenolic Primer 345, Drum 88 | 3M™ Scotchkote™ Single Layer Powder Coating 89 | 3M™ Scotchkote™ Fusion Bonded Epoxy Powdered Coating 226N+ 89 | 3M™ Scotchkote™ Fusion Bond Epoxy Powdered Coating 226N 89 | 3M™ Scotchkote™ Fusion Bonded Epoxy Powder Coating 6233 89 | 3M™ Scotchkote™ Fusion Bonded Epoxy Powder Coating 6258 89 | 3M™ Scotchkote™ Fusion Bonded Epoxy Powdered Coating 206N 89 | 3M™ Scotchkote™ Dual and Multi Layer Fusion Bonded Epoxy 89 | 3M™ Scotchkote™ Fusion Bond Epoxy Powdered Coating 6352 89 | 3M™ Scotchkote™ Fusion Bonded Epoxy Dual Coating System 6251 89 | 3M™ Scotchkote™ Fusion Bonded Epoxy Rough Overcoating 207R 89 | 3M™ Scotchkote™ Patch Repair / Rehabilitation 89 | 3M™ Scotchkote™ Hot Melt Patch Compound 226P, Green 89 | 3M™ Scotchkote™ Liquid Epoxy Coating 306, Green 89 | 3M™ Scotchkote™ Liquid Epoxy Coating 314, Forest Green 90 | BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP
T a b l e o f C o n t e n t s
90 | POLYKEN®
90 | Polyken® Pipeline Coating Products - Over the Ditch Line Coatings 90 | Polyken® 1019 Solvent Based Liquid Adhesive for Line Travel System 90 | Polyken® 1600 High Temperature Polypropylene System - GoCoat 250 90 | Polyken® 1619 Solvent Based Liquid Adhesive 90 | Polyken® 1636 High Temperature J oint Wrap 91 | Polyken® 2000 High Shear System - GOCoat 200 91 | Polyken® 2019 Solvent Based Liquid Adhesive 91 | Polyken® 2027 Solvent Based Liquid Adhesive 91 | Polyken® 2036 High Temperature / High-shear Resistant Anti-Corrosion J oint Wrap Coating 91 | Polyken® 954 Protective Pipeline Outerwrap 92 | Polyken® Pipeline Coating Products - Girth Weld Coatings 92 | Polyken® 930 Wrap - Cold Applied Tape Coating System 92 | Polyken® 932 Wrap - Cold Applied Tape Coating 92 | DIN 942/955 Cold Applied Double Faced Tape 93 | Polyken® 1019 Solvent Based Liquid Adhesive for Line Travel System 93 | Polyken® 1027 Liquid and Spray Adhesive 93 | Polyken® 1619 Solvent Based Liquid Adhesive 93 | Polyken ®1627 Liquid Adhesive
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7 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
COATINGS, ADHESIVES, AND TAPES –––––––––––––––––––––––––––––––––
s t n e t n o C f o e l b a T
CONTINUED - BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP 93 | Polyken® 2019 Solvent Based Liquid Adhesive 94 | Polyken® Pipeline Coating Products - Liquid Adhesive Products 94 | Polyken® 2027 Solvent Based Liquid Adhesive 94 | Polyken® P 1033A Low VOC Liquid Adhesive System 94 | Polyken® P 1039 VOC Liquid Adhesive System 95 | Polyken® Pipeline Coating Products - Coatings for Pipe Fittings, Bends and “T”s 95 | Polyken® 4000-35 PCS Primerless Coating System 95 | Polyken® 930 Wrap - Cold Applied Tape Coating System 95 | Polyken® 932 Wrap - Cold Applied Tape Coating 95 | Polyken® 934 Wrap Cold Applied Tape Coating System 96 | Polyken® 936 High UV Resistant / High Tack J oint Wrap Tape 96 | Polyken®937/938 Mastic System 96 | DIN 942/955 Cold Applied Double Faced Tape 97 | Polyken® Pipeline Coating Products - Accessory Products 97 | Polyken® 900 General Utility Tape for Hand Application on Small Diameter Pipe J oints and Fittings 97 | Polyken® 910 All Purpose Tape System for Field Application in the Oil Patch 97 | Polyken® 931 Self-adhering Filler Tape 97 | Polyken® 939 Self-adhering Filler Tape 98 | Polyken® Pipeline Coating Products Plant Applied Line Coatings 98 | Polyken Powercrete® 99 |
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COVALENCE ®
99 | Covalence® Heat Shrinkable Pipeline Coatings - Accessory Products 99 | Covalence® EQ Roller - Rollers are speci fically designed for use with heat shrink products 99 | Covalence® S1113 - Adhesive Tape on Rolls With Release Paper for IPEC 99 | Covalence® S1137 - High Viscosity Sealant Based Filler for PERP, PERP 80, PERP60E 99 | Covalence® S1113-RI - Adhesive Tape Reinforced with Glass Fiber for RayJ oint 99 | Covalence®Torches - Propane Heating Device 100 | Covalence® Heat Shrinkable Pipeline Coatings for Pipe Fittings, Bends and “T”s 100 | Covalence® BLOT - Moulded Part to Coat Blocking T’s 100 | Covalence® CPSM/XCSM - Tubular Sleeve with High Shrink Ratio for Couplers 101 | Covalence® CSEM-F - Fiber Reinforced Wrap Around Sleeve for Casing End Seals 101 | Covalence® FCTS/FCWS/FCMS/FCWSF - Heat-Shrinkable Moulded Sleeve 102 | Covalence® FLANGESEAL - Fiber Reinforced Wrap Around Sleeve for Flanges 102 | Covalence® FLEXCLAD - Heat Shrinkable Tape for Bends 104 | Covalence® DIRAX - Directional Drill Fiber Reinforced Wrap-around Field-J oint Coating 104 | Covalence® HTLP-PP - 3 Layer Polypropylene Field-J oint Coating System 104 | Covalence® HTLP60 - 3 layer Wrap-around Field-J oint Coating (with epoxy) 105 | Covalence® HTLP80 - 3 Layer Wrap-around Field-J oint Coating (with epoxy) 105 | Covalence® PPS120 - Wrap-around Field-J oint Coating for 3LP P (2 layer) 105 | Covalence®TP S - Tubular Field-J oint Coating (2 layer)
8 © 2008 Corrpro Companies, Inc. • All Rights Reserved
TA B L E O F C O N T E N T S Corrpro The Complete Source for Corrosion Control Materials
104 | COATINGS, ADHESIVES, AND TAPES –––––––––––––––––––––––––––– CONTINUED - BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP 105 | Covalence® WaterWrap - Wrap-around Field-J oint Coating for Large Diameter Water Pipes (2 layer) – Internal Welding 106 | Covalence® WPC - Wrap-around Field-J oint Coating (2 layer) 106 | Covalence® WPC C30 - Heatshrinkable Sleeves 106 | Covalence® WPC C50 - Wrap-around Field-J oint Coating (2 layer) 107 | Covalence® WPC100M - Wrap-around Field-J oint Coating (2 layer) 107 | Covalence® WPC120 - Wrap-around Field-J oint Coating (2 layer) 108 | Covalence® WPC60 - Wrap-around Shrink Sleeve for Pre-insulated Pipe J oint Sealing 108 | Covalence® WPC65M - Wrap-around Field-J oint Coating (2 layer) 108 | Covalence® WPCT - Wrap-around Field-J oint Coating (2 layer) 109 | Covalence® WPCZ - Wrap-around Field-J oint Coating (2 layer) for Infill J oints 110 | Covalence® Heat Shrinkable Pipeline Coatings - Liquid Epoxy Primers 110 | Covalence® S1239 Epoxy Primer - Two Components Epoxy Primer 110 | Covalence® S1301 Epoxy Primer - Two Components Epoxy Primer 110 | Covalence® S1401 111 | Covalence® Heat Shrinkable Pipeline Coatings - Pipe Coating Repair Systems 111 | Covalence® PERP - Coating Repair System for HDD 111 | Covalence® PERP Meltstick - Coating Repair System (scratches only) 111 | Covalence® PERP80 - Coating Repair System 112 | Covalence® Heat Shrinkable Pipeline Coatings - Plant Applied Line Coatings 112 | Covalence® Rayclad 120 - Plant Applied Heat Shrinkable Pipeline Coating Tape 112 | Covalence® Rayclad 80 - Plant Applied Heat Shrinkable Pipeline Coating Tape 113 | KEMA COATINGS, INC. 113 | KEMA Module Sealants (Macro-P olyisobutylene) 115 | PROSHIELD 115 | Coiled Rockshield 116 | ROYSTON COATING AND WRAP PRODUCTS 116 | Royston Greenline Tape, Tac-Tape, Roybond 747, Roskote 216, Roskote A-51 and R-20 117 | Royston Tapecoat® Cold-Applied Tape Coatings 117 | Tapecoat® Gray Tapes 118 | Tapecoat® HT/ MB 118 | Tapecoat® M50 RC Gray 119 | Tapecoat® 6025 Gray High Temperature Tape 119 | Tapecoat®T Tape GPE - Cold-Applied Tape Coating 119 | Tapecoat® CT - Cold-Applied Tape Coating 119 | Tapecoat® Grey Pad - Cold-Applied Mesh Backed Tape Coating 119 | Royston One Step Tape 120 | TR Green 120 | Tapecoat® HT Sealant 120 | Royston Sealant Tapes 120 | Tape A (Mil Thickness)
T a b l e o f C o n t e n t s
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9 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
120 | COATINGS, ADHESIVES, AND TAPES ––––––––––––––––––––––––––––
s t n e t n o C f o e l b a T
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10
CONTINUED - ROYSTON COATING AND WRA P PRODUCTS 120 | Tape C (Mil Thickness) 120 | Handy Cap Standard 120 | Tapecoat® Reinforcing Scrim 120 | Tapecoat® TC Flo-Coat - Petrolatum Wax System 120 | Tapecoat® TC Mastic 120 | Tapecoat® TC Mastic 2000 120 | Tapecoat® TC Aluminum Mastic 120 | Royston Roskote A51 120 | Roskote 201 120 | Tapecoat® Hand Wrapster 121| Royston Hot-Applied Tape and Epoxy Coatings 121 | Heat Application Tool Propane Torch Kit 121 | TC® 7000 High Temperature Epoxy 121 | TC® 7030 High Build High Temperature Epoxy 122 | TC® 7100 Wet Bond Gray Epoxy 123 | TC® Wet Bond Flexible Epoxy Mastic® 123 | TC® 7010 Fast Set Epoxy 124 | Royston Black Tack 125 | Royston Roybond 747 126 | TC® 7025 Ez Flow Epoxy 126 | Tapecoat® Reinforcing Scrim 126 | Tapecoat® Enviroshield® Series R 128 | Royston Petrolatum Wax Systems 128 | Tapecoat Envirotape® 128 | Envirocoat System Enviroprime® 128 | Envirocoat System Envirostretchwrap® 129 | TC Enviroseal Mastic® 129 | Tapecoat TC ® Flo-Coat 129 | Envirocoat System FlangeCoat® 129 | TC Flangecoat® 130 | Royston Sealants, Primers and Mastics 130 | Tapecoat TC ® Moldable Sealant 130 | Tapecoat® HT Sealant 130 | TC® Omniprime 131 | Tapecoat TC ® Mastic 131 | Tapecoat TC ® Mastic 2000 131 | Tapecoat TC ®Aluminum Mastic 131 | Tapecoat® Reinforcing Scrim 131 | Royston Roskote R28 Rubberized Mastic 133 | Royston Thick ‘N’ Quick Mastic 134 | Tapecoat® Rocksheilds 134 | TC 2025-1 (Terrashield) Extra Protection for Buried Pipelines © 2008 Corrpro Companies, Inc. • All Rights Reserved
TA B L E O F C O N T E N T S Corrpro The Complete Source for Corrosion Control Materials
134 | COATINGS, ADHESIVES, AND TAPES –––––––––––––––––––––––––––– CONTINUED - ROYSTON COATING AND WRA P PRODUCTS 134 | Tapecoat® Terra Pad 134 | Pipesaver 200 134 | Strapping Tape
135 | COATINGS, ADHESIVES, AND TAPES –––––––––––––––––––––––––––– ®
STOPAQ AMCORR PRODUCTS 135 | STOPAQ® Coat Wrap CZ 135 | STOPAQ®AMCORR EZ Wrap 136 | STOPAQ® FN 4200 Flange Filler 136 | STOPAQ® Waterplug 138 | STOPAQ® FN 3000 138 | STOPAQ® Casing Filler 138 | STOPAQ® Casing Spacer 138 | STOPAQ® Fiberbond
T a b l e o f C o n t e n t s
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11 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O R R P R O PA R T N E R S Partnering to Bri ng You the Latest in Corrosi on Control Materials
CORRPRO PARTNERS Corrpro wishes to thank our Partners for their continued support and contributions to the content of this catalog. Working together, Corrpro and its Partners bring you the latest technology and expertise in Corrosion Control Materials and Cathodic Protection.
3M™
Cott Manufacturing
Alnor
Dairyland Electrical Industries
American Innovations
De Nora
Asbury Carbons
Defelsko
Bacharach
Delmhorst
Berry Plastics Corporation
Erico® Products
Borin Manufacturing
Fluke
Burndy Connections
Gerome Manufacturing
Calpico
Global Thermoelectric
Central Plastics
Handley Industries, Inc.
O u r P a r t n e r s
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Chlor*Test
Hanna Instruments
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Continental Industries
Holloway
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(thermOweld)
Kema Coatings, Inc.
6
12 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
CORRPRO PARTNERS CONTINUED
s t n e t n o C f o e l b a T
6
King Innovations
QuaNix
Kirk Products
Raytek
Loresco®
Royston
M.C. Miller
Safetrack
Metal Samples
Scotchcast™
Metrotech
Serdex
Micro-Metrics
STOPAQ AMCORR
Minitest
Tempscribe
N.I.S.T.
Testex
NTG
Tinker & Rasor
Oxbow Calcining
Thompson Lightning Protection
Pikotek®
Tooke
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Pipeline Seal and Insulation, Inc.
Universal Rectifiers, Inc.
Pro-Mark
U.S. Weather Bureau
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PTC Thermometers
13 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bonding Materials, and Accessories
CABLE, WIRE, AND SPLICING Cable Corrpro® HMWPE Corrpro® HALAR ® Corrpro® EPR / CSPE
Test Lead Reels and Wire M.C. Miller
C a b l e , W i r e , a n d S p l i c i n g
Survey Wire Corrpro®
Splicing Kits Scotchcast™ 3M™ Royston King Innovations
Connections Burndy Connections Calpico Continental Industries (thermOweld®) Erico Safetrack
Accessori es Royston
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Environment •
Cathodic Protection Energy • Infrastructure 14
© 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
CABLE Corrp ro® HMWPE Direct Bu rial Cable
g n i c i l p S d n a , e r i W , e l b a C
Multi-Purpose Cathodic Protection Cable
Ap pl ic ati on s
Selecting the right cable for connecting anodes, power supplies, and structures is an important part of cathodic protection design. Corrpro makes this selection process easy by offering a cable manufactured specifically for the cathodic protection industry. It is composed of copper wire, which is covered by high-molecular weight polyethylene (HMWPE).The copper wire is stranded and annealed to permit extra flexibility. Because the polyethylene on the cable is approximately twice as thick as on conventional HMWPE wire, it serves as both electrical insulator and mechanical cover for the conductor. This provides Corrpro’s cathodic protection cable with outstanding dielectric strength and moisture resistance. During installation, the cable can withstand considerable mechanical abuse without risk of damage to the copper electrical conductor. The polyethylene cover is also chemically resistant, and protects against most substances.
HMWPE cable is offered in a variety of sizes. It can be used as a header cable on cathodic protection systems, or to make anode-lead or negative-return connections. The thick polyethylene cover permits direct burial of the cable in native soils or submersion in fresh water. The cable exhibits superior flexibility and can be bent without risk of notch propagation. It is not recommended for use in environments containing chlorine, hydrochloric acid or petroleum hydrocarbons.
COPPER CONDUCTORS
Corrpro’s HMWPE cable is manufactured according to strict quality control standards. The polyethylene coating is made to meet American Society for Testing Materials Standard D-1248 for plastic molding and extruded materials. In addition, routine tests are performed to ensure that the cable possesses certain mechanical and electrical properties.
HIGH MOLECULAR WEIGHT POLYETHLENE
HMWPE Order Inform ation
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15
Wire Size AWG
Number of Strands
14 12 10 8 6 4 2 1 1/0 2/0 4/0
7 7 7 7 7 7 7 19 19 19 19
Insulation Thickness
Nominal O.D.
in
mm
in
mm
0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.125 0.125 0.125 0.125
2.794 2.794 2.794 2.794 2.794 2.794 2.794 3.175 3.175 3.175 3.175
0.299 .031 0.34 0.36 0.41 0.46 0.52 0.59 0.63 0.67 0.78
7.59 7.87 8.64 9.14 10.41 11.68 13.21 14.99 16.00 17.02 19.81 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
CABLE Corrpro® HALAR® Direct Buri al Cable
Protection for th e Harshest Environments
Cathodic protection stops corrosion attack on metallic structures by making a complete electrical circuit. To create a system with high circuit reliability it is important to use a lead wire cable which is rugged enough to withstand the most severe environments. HALAR is just such a cable. It is composed of stranded copper wire covered by two layers of insulation. The outer insulation layer, or protective jacket, is made from high molecular weight polyethylene (HMWPE). It exhibits superior dielectric and tensile strength, and provides mechanical protection to the wire. The material is also resistant to water intrusion. The inner or primary insulation is composed of HALAR, a fluorocopolymer. This insulating material demonstrates exceptional chemical resistance. In the presence of chlorine, hydrochloric acid, sulfuric acid or other strong oxidizing agents, the material remains stable. Further, it will not deteriorate when exposed to petroleum hydrocarbons which are encountered in numerous cathodic protection applications.
without risk of damage. Prior to applying the two insulation layers, the copper wire on the HALAR cable is coated with tin. This prevents oxidation from occurring on the wire strands and ensures good electrical conduction over the life of the cathodic protection system. Ap pl ic ati on s
HALAR cable is designed for making anode lead connections in a wide range of environments. Due to its dual insulation construction, it can be installed directly in native soils or submerged in fresh, brackish or salt waters. The cable is ideal for deep anode bed installations where chlorine and oxygen gases are generated.The HALAR cable will not embrittle at temperatures as low as -105°F (--76°C), and will maintain dimensional stability and dielectric strength at temperatures up to 250°F (121°C).It is also highly resistant to notch propagation.
The HALAR cable distributed by Corrpro is made specifically for cathodic protection applications. It can withstand considerable abuse during installation JACKET– HIGH MOLECULAR WEIGHT POLYETHYLENE THICKNESS .065
C a b l e , W i r e , a n d S p l i c i n g
TIN COATED COPPER CONDUCTOR
1
- 8
PRIMARY INSULATION HALAR, E – CTFE FLUORO – COPOLYMOR THICKNESS .020 IN
6 6
- 2
HALAR Order Information
Wire Size AWG (mm)
Number of Strands
8 (10) 6 (16) 4 (25) 2 (35)
7 7 7 7
Insulation Thickness in mm 0.020 0.508 0.020 0.508 0.020 0.508 0.020 0.508
J acket Thickness in mm 0.065 1.651 0.065 1.651 0.065 1.651 0.065 1.651
6
Nominal O.D. in 0.35 0.38 0.43 0.49
mm 8.89 9.65 10.92 12.45
7 - 7 7 7 6
16 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
CABLE Corrpro ® EPR / CSPE Direct Buri al Cable
Flexible Double Insulated Cable
To deliver long-life protection to buried or submerged metallic structures you need a cable, which can perform in all types of environments. EPR/CSPE is a double insulated cable, which has been used extensively as an anode lead wire. It has demonstrated excellent resistance to acids and petroleum hydrocarbons, and can sustain significant mechanical abuse without risk of damage to the electrical conductor. The cable is composed of stranded copper wire, which is coated to prevent oxidation. Because a greater number of strands are used which are relatively small in diameter, the EP R/CSPE cable has greater flexibility than most direct burial cable.
EPR/CSPE can be installed indoors or out, in wet or dry locations. It is used primarily as a lead wire for cathodic protection systems. While it can withstand most oils, acids, and alkalies, it is important to consult your Corrpro representative to ensure the cable is appropriate for a particular environment.
g n i c i l p S d n a Dielectric protection to the copper wire is furnished , e through a two-part insulation. The outer portion of this r i insulation consists of chlorosulfonated polyethylene. W , The material can be severely stretched without e risk of notch propagation. It is also resistant to l b a moisture intrusion and can operate in a wide range C of temperatures without becoming deformed. The insulation material directly surrounding the copper wire is made from ethylene propylene. This insulation material is extremely resilient, and shields the copper wire from most organic and inorganic substances.
CSPE JACKET EPR INSULATION
Ap pl ic ati on s
STRANDED COPPER CONDUCTOR
6 7 7 7 -
EPR / CSPE Order Info rmatio n
7 6
Wire Size AWG (mm)
Number of Strands
8 -
6 (16)
1
10 (50)
2 6
Insulation Thickness
J acket Thickness
Nominal O.D.
in
mm
in
mm
in
mm
7
0.045
1.143
0.030
0.762
0.34
8.64
19
0.055
1.397
0.045
1.143
0.58
14.73
6
17 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
TEST LEAD REELS AND WIRE M.C. Miller
M.C. Mil ler / AGRA Hand-Held Reel Stamped aluminum construction. Capacity: 16 AWG wire - 250 ft 18 AWG wire - 1000 ft Weight 1.25 lbs. without wire Cat. #30501
M.C. Mil ler HYKON Model 15XC Slip Ring Hub for Continuous Operation 21” H s 16” x 11” Capacity: 16 AWG wire - 2000 ft. 18 AWG wire - 5000 ft Weight 16 lbs. without wire Cat. #30206 Note: Due to manufacturers discontinuation of this model, MCM will only be able fill orders while supplies last. ast
M.C. .C. Miller HANNAY Electric Rewind Reel Handles andle wire for pipeline corrosion & CP testing. Compact, ompa motorized wire reel with slip ring hub, 12 volt DC C motor mo w/push button switch and tubular handles for carrying. carryin i Capacity: apac 16 AW AWG wire - 4500 ft. 18 AW AWG wire - 10000 ft. Weight e g t 70 lbs. without wire Cat. a . #30603 M.C. Miller HYKON Model 9XC Slip Ring Hub for Continuous Operation 12” H x 8” x 8.5 Capacity: 16 AWG wire - 500 ft. 18 AWG wire - 2000 ft. Weight 8 lbs. without wire Cat. #30104 Note: Due to manufacturers discontinuation of this model, MCM will only be able fill orders while supplies last.
M.C. Miller HYKON Model JL 9 Rotating Wire End Offset from Center 12.5” H x 8.5” x 10” Capacity: 16 AWG wire - 500 ft . 18 AWG wire - 2500 ft. Weight 7 lbs. without wire Cat. #30002
C a b l e , W i r e , a n d S p l i c i n g
M.C. Mil ler Test L ead Wire - No. 18 No. 18 AWG, 41 Strands/ #34 Tinned Copper Wire Available in 1000 ft. & 2500 ft. spools Red Cat. #31210 Green Cat. #31301 Orange Cat. #31403 Black Cat. #31410
1
- 8 6
M.C. Mil ler Test L ead Wire - No. 16 No. 16 AWG, 105 Strands/ #36 Tinned Copper
6
- 2
6 7
Available in 500 ft. spools: Red Cat. #30807 Green Cat. #30909 Orange Cat. #31006 Yellow Cat. #31108 Black Cat. #31505
- 7 7 7 6
18 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
M.C. Miller Soil Box Test L ead Set (4 Lead Wires Test Set) Cat. #37009 2 ft long 2-black, 2-red banana plug and pointed plug ends.
g n i c i l p S d n a , e r i W , e l b a C
6 7 7 7 -
M.C. Miller Standard Test Lead Wires Straight No. 16 AWG, 6 ft. long Red Cat. #33808 Green Cat. #33910 Orange Cat. #34007 Yellow Cat. #34109 Black Cat. #34903 Coiled Leads, 6 ft. long Red Cat. #32906R Black Cat. #32906B
M.C. Mill er Test Cli ps 27-C Test Clip (40-amp) Cat. #34608 25-C Test Clip (75-amp) Cat. #34607 46-C Hippo Clip (75-amp) Cat. #CON064
M.C. Miller Submers ibl e Adapter Converts any MCM electrode for use underwater. Includes your choice of lead length (8’, 25’, 50’, 100’ or 200’) with a banana plug attached. Water tight connection. Stock lengths: 8 ft. - Cat. #16305 25 ft. - Cat. #16407 50 ft. - Cat. #16509 100 ft. - Cat. #16600 150 ft. - Cat. #16702 200 ft. - Cat. #16804 Special lengths are available upon request.
Coiled Leads, 12 ft long Red Cat. #32912R Black Cat. #32912B
M.C. Miller Elect rode-to-Banana Plug Adapter Cat. #16300 Converts any MCM reference electrode from a threaded connection to a convenient banana plug jack. (Extremely useful when making multiple tests where constant connection and disconnection of test apparatus is required.)
M.C. Miller Banana Plugs Red Cat. #TER001 Green Cat. #TER002 Orange Cat. #TER003 Yellow Cat. #TER004 Black Cat. #TER005
7 6 2 6 6 8 1
19 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
CA BL E Corrpro ® Survey Wire
The Long Distance Connection
The development of hand-held data logging equipment has greatly simplified the performance of close interval surveys on buried gas, oil, and water transmission and distribution pipelines. These surveys take continuous potential readings between test stations, which can be located from one to three miles apart. To permit these long distance tests, Corrpro supplies disposable survey wire. The wire is made from pure copper and is coated with a varnish to prevent oxidation. It is supplied on plastic spools for completing up to 3 miles of close interval survey. The wire can be used with any type of survey backpack or wire dispense and is easily measured using automatic footage counters to take potential measurements as a function of distance. Unlike standard test wire, which is heavy and dif ficult to work with on long distance surveys, Corrpro’s disposable copper wire is lightweight and dispenses easily. It is made from #34 AWG wire, and exhibits superior resilience. The wire does not tangle or break easily, and provides accurate potential readings.
C a b l e , W i r e , a n d S p l i c i n g
Ap pl ic ati on s
Corrpro survey wire is designed for conducting close interval surveys. It can be used with any type of backpack or wire dispenser and can be used to collect up to 3 miles of data. The wire should be properly discarded after the survey is complete. Because the varnish coating on the wire is not completely free of holidays, the wire is not suitable for use in water. Survey Wire Order Information
Spool Nominal Dimensions Wire Material #34 AWG (0.02 mm2) Varnished Copper
Ø
1
Wire Length
Height
Total Weight
- 8 6 6
in
mm
in
mm
Miles
km
lbs
kg
3
76.2
4
101.6
3
4.9
2
0.9
Also available in #30 and #32 AWG.
- 2
6 7 - 7 7 7 6
20 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
SPLICING KITS Scotchcast™ In-line Resin Splicing Kit: 82A Series, Voltage Rating Up to 5 kV Non-shielded, UL 486D Listed, File #EI 02356 Use 82A series kits to insulate and moisture-seal single conductor, non-shielded cables through 5kV and multiconductor cables through 1000V. Each kit contains a snap-together mill body which fits around the splice, two funnels, tape for sealing mold ends, and Scotchcast 4 epoxy electrical einsulating resin in a Unipak™ container for clean and easy handling. These kits may be used for above ground or direct buried applications. Product Speci fi cations
Product UPC
g n i c i l p S d n a , e r i W , e l b a C
Voltage Rating (Max)
82-A 25016 82-A1 25024 82-A2 25032
5 kV 5 kV 5 kV
82-A3 25040
5 kV
Conductor Size
Max Cable O.D.
10 - 2 AWG 6 - 30 mm) Up to 2 AWG (30 mm) 2 3/0 AWG (35 - 80 mm) 3/0 AWG - 400 kcmil (90 - 200 mm)
0.750” (19 mm) 0.625” (16 mm) 1.0” (25 mm)
Max Conn O.D. Sleeve Type 0.406” (10 mm) 0.406” (10 mm) 0.625” (16 mm)
1.438” (40 mm)
1.0” (25 mm)
Scotch cast™ Wye Resin Spli cin g Kit : 82-B1, Volt age Rating Up to 5 kV Non-sheil ded 82-B1 kit insulates and moisture seals wye splices on non-shielded cable through 5 kV and on multi-conductor cables through 1000V. Its rigid two-part transparent molds snap around splices for a tailor-made field splice. Within 30 minutes after the resin is poured, the splice is ready for a long, reliable life. The kit contains Scotchcast 4 electrical insulating resin. This kit may be used for above ground or direct buried applications. Product Speci fi cations
Product UPC 82-B1 25057
6 7 7 7 7 6 2 -
Voltage Rating (Max) 5kV Single Con 1000V Multlipe Cond
4 AWG
2 AWG (19 mm)
Max Cable O.D. 0.250” - 0.625” (6 - 16 mm)
Scotch cast™ Flexibl e Power Cable Splic ing Kit : 82-BF1, Volt age Rating Up t o 1000V Scotchcast flexible power cable tape splicing kit 82-BF1 is a permanent splice for use on non-shielded portable power cables and cords with copper conductors rated up to 1000V. It can be used on single conductor or multiple conductor cables using a compression “C” tap connector. The kit contains one piece removable mold tape for sealing mold ends, abrasive cloth and Scotchcast 2130 compound in the Unipak™ container for clean and easy handling. The completed splice is designed for use in weather exposed, direct bury or submerged locations. Product Speci fi cations
6 6 8 -
Connector Split Bolt Connector Crimped (Max) (Max)
Product UPC
1
82-BF1 08309
Voltage Rating (Max) 1000 1000
Connector Size Range Up to 1/0 AWG (50 mm) -
Number of Conductors 1 Multi
21 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
Scotchcast™ Flexible Power Cable Splic ing Kit s 82-F and 82-BF Series 3M™ Scotchcast™ 82-F and 82-BF Series Flexible Power Cable Splicing Kits are a series of flexible inline and tap splices for use on non-shielded portable power cables and cords. They are designed to be used on single and multiple conductor cables and cords rated up to 1000 Volts (600/2000 Volts mine portable cable rating). The 82-F Series will accommodate a singleconductor cable rated up to 5 kV. The splices will accommodate single-conductor cables sized up to 4/0 AWG for inline splicing and up to 1/0 fAWG for tap splicing. Multi-conductor sizing is based on a cable diameter range of up to 1.2 inches for inline splicing and up to 0.8 inches for tap splicing. The splice kits are based on Scotchcast™ 2130 Compound for toughness, flexibility, moisture sealing and flame retardancy. They are permanent splices as assigned by the Mine Safety and Health Administration (P-l42-5 MSHA). The completed splices are designed for use in weather exposed, direct burial or submerged locations. Kit Contents
Each kit contains suf ficient quantities of the following materials to make one splice or cable repair (connectors are not included in kit): One-piece removable mold Scotchcast 2130 Compound in Unipak™container Scotch™ 23 Tape, for sealing mold ends Abrasive cloth (80J grit) Comprehensive instructions showing proper installation techniques for splicing non-shielded portable power cables and cords
Features
Factory quality “permanent”splice; MSHA accepted equal to shop or factory vulcanizing Flexible compound allows splice to bend with Scotchcast 2130 Compound is self-curing; a cold cure requiring no torch, no heated mold and no cooking time Scotchcast 2130 Compound bonds to common acket materials; neoprene, hypalon, PVC nitrile/ PVC, EPR, urethane, 2130 (itself) Scotchcast 2130 Compound forms a splice or repair that is abrasion resistant and flame retardant Smooth tapered splice profile eliminates cable hang-ups and splice end-lifting
Ap pl ic ati on s
To splice or rejacket non-shielded portable power cable and portable cords: For inline single-conductor cables rated up to 5 kV For tap single-conductor cables rated up to 1000 V For inline and tap multi-conductor cables rated up to 1000 V For mine portable cable rated 600/2000 V (P-142-5 MSHA) For use with compression inline connectors (82-F) and compression “C” tap connectors (82-BF) For indoor and outdoor applications: Weather exposed Direct burial Submerged Cable reels For jacket repairs
1
Product Speci fi cations
Product UPC 82-F1 08307 82-F2 08308
Voltage Rating (Max) 5000 1000 (600/2000) 5000 1000 (600/2000)
Conductor Size 6 - 1/0 AWG (16 - 50 mm) 2/0 - 4/0 AWG (70 - 95 mm) -
C a b l e , W i r e , a n d S p l i c i n g
- 8
Number of Conductors
Connection Max O.D. (inches)
1
0.62 connector
6
Multi
0.90 connector bundle
- 7
1
0.82 connector
Multi
1.32 connector bundle
6 6
- 2
7 7 7 6
22 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
SPLICING KITS Scotchcast™
Scotch cast™ Wye Resin Spli cin g Ki t: 90-B1, Volt age Rating Up t o 1000V 90-B1 insulates and moisture-seals wye splices made with the split-bolt type connectors on cable rated through 1000V. Each kit contains a snap-together mold body which fits around the splice, two funnels, tape for sealing mold ends, and Scotchcast 4 epoxy electrical insulating resin in a Unipak™ container for clean and easy handling. These kits may be used for above ground or dried buried applications Product Speci fi cations
Voltage Rating (Max)
Product UPC
g n i c i l p S d n a , e r i W , e l b a C
90-B1 25115
Connector Split Bolt Connector Crimped (Max) (Max)
1000
2/0 AWG (19 mm)
1/0 AWG
Max Cable O.D. run 0.50” - 812” (13 - 21 mm) tap max 0.375” (10 mm)
Single Conductor Cable Multiple Conductor, to 1000 Volt Cable Scotchcast™ Multi-Mold Resin Splicin g Kit for Non-Shielded Cable 85 Series, Voltage Rating Up to 1000 V Scotchcast 85 Series versatile kits are used to electrically insulate and moisture-seal odd-sized and odd-shaped splices on cables rated through /000V. The flexible plastic mold forms easily around splices and within 30 minutes after the resin is poured, the splice is ready for direct bury or above ground service. Product Speci fi cations
Product UPC
6 7
Voltage Rating (Max)
85-10 11846
1000
85-12 11847
1000
85-14 11848
1000
7 7 7 6 2 6 6 8 1
85-16 02403
1000
Connector Type Split bolt compression H or C tap Split bolt compression H or C tap Split bolt compression H or C tap Inline compression split bolt Compression H or C tap
Max Conductor Size 8 AWG str 4 AWG str 1 AWG str 2/0 AWG str 2/0 AWG str 4/0 AWG str 750 kcmil str. 250 kcmil (run): 2/0 AWG str. (tap) 500 kcmil (run) 4/0 AWGH str. (tap)
23 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
C a b l e , W i r e , a n d S p l i c i n g
Scotchcast Ordering Information
Kit Number 85-10 85-12 85-14 85-16 82-A1 82-A2 82-A3 82-B1 82-B2
Typical Use Multi-mold Odd Shaped Connections Multi-mold Odd Shaped Connections Multi-mold Odd Shaped Connections Multi-mold Odd Shaped Connections Inline Splices Inline Splices Inline Splices Wye Splices Wye Splices
Maximum Conductor Size AWG (mm) #4 Stranded (25) 2/0 Stranded (70) 4/0 Stranded (120) 750 kcml (400) #2 Stranded (35) #2 - 3/0 Stranded (35 - 95) 3/0 - 400 kcml (85 - 203) #2 Stranded (35) 2/0 Stranded (70)
1
- 8 6 6
- 2
6 7 - 7 7 7 6
24 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
SPLICING KITS 3M™
3M™ DBY/DBR Direct Bury Spli ce Kit s DBY Wire Range: 2 - 5 #18’s AWG through 2 #12’s AWG / DBR Wire Range: 5 #16’s AWG through 3 #10’s AWG Easy to install as 1, 2, 3 1. Strip wires, apply the Scotchlok Electrical Spring Connector and twist in a clockwise direction
g n 2. Insert the splice into the gel- filled insulator tube. i c Push past the locking fingers to hld the Scotchlok i l p connector in place S d n 3. Position wires in wire-channels and snap insulator a tube cover closed , e r i W Saves Time , The 3M Direct Bury Splice Kite is a real-time saver e l b when installing underground electrical cable systems. a Every component for the splice is included in the kit. C The insulator tube is pre-filled eliminating the chance of the installer using too much or too little sealant. No crimping tools, no waste, no mess. J ust quick, reliable underground splices for projects of 30 volts or less. Flexible
The DBY splice kit meets a wire range of 2 - 5 #18 AWG through 2 #12’s AWG solid or stranded copper wire The DBR splice kit meets a wire range of 5 #16’s AWG through 3 #10’s AWG solid or stranded copper wire Sealant does not set up hard, allowing splice to be reworked, without cutting wires (new tube required) Application Temperature Range 32°F to 120°F (0°C to 49°C) Storage Temperature 120°F (49°C)
6 7 7 7 7 6 2 -
Economical
Insulating gel is already contained in the tube Long-term electrical properties reduce callbacks and rework
Dependable
Locking fingers in the tube ensure that the Scotchlok connector stays in position The closed tube cover provides strain relief Design protects against corrosion failure
Packaged for Quick Shipment
2 splices per kit, 25 kits per carton
6 6 8 1
25 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
R O YS T O N P R O D U C T S Royston SpliceRight™
Royston SpliceRight™ The Royston SpliceRight System is designed to insulate, waterproof and protect low voltage electrical connections. It’s the splicing kit that keeps your Catholic Protection System intact. SpIiceRight’s tacky elastomeric insulating compound completely seals and waterproofs, the connection. There’s no mixing heating or pouring. We’ve developed this compound based on Royston’s 60 years of experience in corrosion protection. The SpIiceRight system’s resin-impregnated, moisturecured fabric bandage can be applied immediately after applying the compound-unlike other methods which require a hardening time. The bandage provides mechanical protection for the sealant, and sets in less than 10 minutes. And the SpliceRight system’s quick installation time allows for immediate backfill.
One-Size-Fits-All
With SpliceRight you need to carry only one size kit to the site - there is no need for various-sized kits. The SpIiceRight system’s green sealant fits easily around any shape or configuration quickly and with no mess. Al l Season Splic e
The SpliceRight system can be applied in both hot or below freezing temperatures. The green sealant remains pliable, so it will never crack if a cable shifts. The SpliceRight system’s unique rubber encapsulating material maintains its electrical resistance and physical properties without deterioration during long aging or exposure to corrosive underground environments. It’s Easy-to-use
J ust cover, wrap and spray. Ordering
It’s Economical
The SpliceRight System is the low-cost way to do the job right. It’s fast, easy and effective, which keeps your labor costs down. And if re-entry to the splice is necessary, the SpIiceRight system can be removed without damage to the cable or the splice.
Royston SpliceRight kits are furnished in a carton containing 12 individually packaged kits and one spray bottle for water.
C a b l e , W i r e , a n d S p l i c i n g
Typical Properties
Encapsulating compound Color Quantity Water absorption Percent non-volatile Service temp
Protection shell (bandage)
Specially compounded butyl elastomer Green 150 grams 0.01% ASTM D570 100% -50°F to +185°F Specially impregnated fabric, hermetically seated in a foil pouch. After custom forming around the splice, the moisture cured urethane responds by hardening into a tough, damage-resistant shell in a few minutes
1
- 8 6 6
- 2
6 7 - 7 7 7 6
26 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
Royston SpliceRight Kit Instructi ons
* Do not use gloves until after Step 4. Splice and Adjacent Insulation Must Be Clean and Free of Contamination Cover
1. With your bare hands, apply the first piece of rubber by pressing and packing it around the splice.
g n i c i l p S d n a , e r i W , e l b a C
2. With the second piece of rubber, begin wrapping about the “V” area and use a “stretch and wind” technique around the rest of the splice. 3. With the third piece of rubber stretch and wind, being sure to cover 1” or more of the insulation of each wire. Wrap
1.
Now, slip on protective gloves.
2. Open the foil pouch by tearing at the notch and remove the bandage. 3. Wrap the splice with a combination X-wrap” -”figure 8” being sure to pass through the “V” area at least once. 4. Temporarily secure the end with the clip. Spray
1. Dampen this area with the spray bottle. 6 7 7
2. Under normal conditions the bandage should set in less than 10 minutes.
7 7 6 2 6 6 8 1
27 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
K I N G I N N O VA T I O N S DryConn® Waterproof Connections Anode Splice Box
DryConn® VisiLo ck™ wit h SmartGel™ Features and Benefi ts
Waterproof and corrosion proof Pre-filled with a non-toxic gel that eliminates hazmat requriements Re-enterable, semi-transparent, encapsulated splice allows for visible splice examination Includes mounting tabs to securely attach housing to structures Locking mechanism centers splice in box One piece for fast, easy installation No need to abrade cable during installation No assembly or set up time required No shelf life issues with SmartGel Eliminates heat shrinks, primers, tapes and epoxy packs Amperage not to exceed maximum temperature of the conductor Designed to protect cathodic splices from corrosion For use in outdoor or direct-burial locations For making top or branch splices on insulated cables rated up to 50V
Eliminate these time-consuming steps:
Two-part epoxy mixing and messy pouring materials Ambient temperature issues with epoxy splice methods Assembly and set-up time Hazmat requirements with transporting materials Heat shrinks, primers, tapes and epoxy packs
5. 30 minutes water submersion at 6 feet followed by dielectric at 1000VAC 6. Impact at ambient and following 168 hours at 110°C. 4 hour water immersion following impact Note: 1. The above tests were conducted with separate sets of samples 2. Dielectrics at 1000VAC and Insulation Resistance at 250 VDC conducted following all 24 hour immersions, chlorine and salt water immersion and impact testing Product Speci fi cations and Measurements
Max Voltage 50V Temperature Rating -40°C - 90°C (194°F) Wire Range: Main: #8 - 1/0 Tap: #12 - #4 Installation Instruction s
1. Install electrical connections per connector manufacturer’s instructions 2. Lay main conductor into conductor cradle centering electrical connector as show in FIgure A 3. Position Tap conductor as shown in Figure A. Note: Tap conductor can be positioned to exit either side of housing 4. Install wire ties tightly around main conductor. Cut remaining length of wire tie and discard. Close housing verifying it is securely latched.
1
Product Data and Testing Information:
Gel is a cross-linked silicone polymer Tests conducted 1. 500 Hour Salt Fog 2. Immersion / Heating / Cooling Sequence - 24 hour water immersion 72 hours at 75°C 24 hours water immersion 4 hours at -18°C 24 hours water immersion 3. 336 hours of immersion in 10% chlorine solution 4. 336 hours of immersion in 5% salt water solution
- 8
6 6
- 2
6 7
→
- 7
→
→
→
C a b l e , W i r e , a n d S p l i c i n g
7
→
7 6
DryConn® VisiLock™ with SmartGel™
28 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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1-866-CORRPRO
BURNDY CONNECTIONS Split Bolts and Crimpits
Description
g n i c i l p S d n a , e r i W , e l b a C
Spliced wire connections are common to both galvanic and imp impressed ressed current cathodic cathodic protection systems. Split bolts and crimpits by Burndy are the mechanical me chanical means for making these connections. They Th ey ar are e co com mpos osed ed of hig igh h purit ity y co cop pper an and d prov ovid ide e superior conductivity conductivity for anode leads, negativ negative e returns, grounds, or any other type of spliced wire connection. Burndy crimpits are “C” type connectors, which can be used with a wide range of wire diameters, from #14 to 4/0 AWG. Because they are attached under high compression using special crimping tools, they form a permanent bond, which can be electrically insulated with standard encapsulation kits. Split bolts can also accommodate many different conductors. Their freerunning threads and easy to grip wrench flats ensure maximum pressure and a secure mechanical bond. In addition, they are resistant to cracking and corrosion.
Ordering Procedure
Corrpro is an authorized Burndy distributor. To order the right mechanical connector for your particular application, indicate the connector type, quantity, and order number. Crimpits are attached to structures using specially manufactured crimping tools, which are also stocked by Corrpro. An example is provided to help illustrate this process.
Burndy split bolts and crimpits crimpits have a proven track record for long-life performance. They are manufactured under strict quality control standards and meet all the requirements established by Underwriters Laboratories and the Canadian Standards Association.
Ordering Procedure Example Ap pl ic ati on s
6 7
Quantity P roduct Catalog Number
Mechanical and compression connectors such as split bolts and crimpits are used for making wire splices. They are most often used on run and tap style connections used to join header cables to anode leads. To T o prot otec ectt thes ese e co con nnec ecttio ion ns ag agai ain nst co corrros osio ion n an and d moisture, a wire splice kit or other type of electrical insulating material should be used.
50 Burndy Crimpits Y C2C4
7 7 -
L
7 6 2 6 6 8 1
CRIMPIT
SPLIT BOLT
29 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Ca ble, Wire, Splic Splicing ing Materials, Bon Bondin din g Materials, Materials, and and Acc Accessor essories ies
Burndy Split Bolt Order Information Information
Catalog Number Number KS90 KS15 KS17 KS17-3 KS20 KS20-3 KS22 KS22-3 KS23 KS25 KS26 KS27 KS29 KS31 KS34 KS39 KS44
Range for Equal Run and Tap T ap (A (AWG) WG) 12 stranded - 10 stranded 10 stranded - 8 stranded 8 stranded - 6 solid 8 stranded - 6 solid 8 stranded - 4 solid 8 stranded - 4 solid 6 stranded - 2 solid 6 stranded - 2 solid 6 stranded - 2 stranded 4 stranded - 1/0 stranded 2 stranded - 2/0 stranded 1 stranded - 3/0 stranded 1 stranded - 250 1/0 stranded - 350 2/0 stranded - 500 4/0 stranded - 750 300 - 1000
Min Tap with Max Run (AWG) 16 stranded 14 stranded 14 stranded 16 stranded 14 stranded 14 stranded 14 stranded 14 stranded 14 stranded 14 stranded 14 stranded 8 solid 8 stranded 1/0 stranded 2/0 stranded 4/0 stranded 4/0 stranded
Recom Tightening Torque Torque (lbs) 80 80 165 165 165 165 275 275 275 385 385 500 650 650 825 1000 1100
C a b l e , W i r e , a n d S p l i c i n g
Brundy Crimpit Order Information Information
Catalog Number YC1 YC 10C10 YC8 YC 8C8 YC4 YC 4C8 YC4 YC 4C6 YC4 YC 4C4 YC2 YC 2C4 YC2 YC 2C2 YC26C2 YC26 C2
Run (AWG) 12 so soli lid d - 10 st strran and ded 8 so soli lid d - 8 st strran and ded 6 so soli lid d - 4 st strran and ded 6 so soli lid d - 4 st strran and ded 6 so soli lid d - 4 st strran and ded 2 so soli lid d - 2 st strran and ded 2 so soli lid d - 2 st strran and ded 1/0 - 2/0 st strran and ded
TAP (AWG) 12 so soli lid d - 10 st strran and ded 10 so soli lid d - 8 st strran and ded 8 so soli lid d - 8 st strran and ded 6 so soli lid d - 6 st strran and ded 4 so soli lid d - 6 st strran and ded 8 so soli lid d - 4 st strran and ded 2 so soli lid d - 2 st strran and ded 8 so soli lid d - 2 st strran and ded
Length (in) 0.3 .37 75 0.5 0.6 .62 25 0.6 .62 25 0.6 .62 25 0.7 .75 5 0.7 .75 5 0.9 .93 38
YC2 YC 26C26
1/0 - 2/0 st strran and ded
1/0 - 2/0 st strran and ded
0.9 .93 38
YC28C2 YC28C2 YC2 YC 28C26 YC2 YC 28C28
3/0 - 4/0 st strran and ded 3/0 - 4/0 st strran and ded 3/0 - 4/0 st strran and ded
6 so soli lid d - 2 st strran and ded 1/0 - 2/0 st strran and ded 3/0 - 4/0 st strran and ded
1.0 .06 63 1.0 .06 63 1.0 .06 63
1
- 8 6 6
- 2
6 7 - 7 7 7 6
30 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
BURNDY CONNECTIONS Terminal Wire Connectors
Cathodic protection relies on a complete electrical circuit to stop corrosion. Burndy terminal wire connectors provide the kind of circuit reliability you need for long-term long-term protect protection. ion. They T hey are offered in copper, aluminum, and dual-rated aluminum, for both compress compr ession ion and mechanical att attachmen achment. t. Because Because they are highly conductive and operate cooler than the wire on which they are installed, the Burndy wire connectors can withstand a wide range of electrical and environmental environmental conditions. These T hese include include current surges, corrosion, vibration, and high moisture and temperatu tem peratures. res. Copper compression connectors manufactures by Burndy are normally tin or lead plated. They Th ey ca can n al also so be co coat ated ed wit ith h Bu Burrndy Br Brig igh ht Fin Finis ish h® to provide durable long-lasting corrosion resistance. Aluminum connectors are made from wrought aluminum and designed with a tin plating of suf ficient mass to minim inimize ize bim bimetallic etallic corrosion. corrosion.
Ordering Procedure Example
Quantity Product Type Typ Stud Size
25 Burndy Wire Connectors KPA4CTP KPA4 CTP 1/4 in
g n i c i l p S d n a , e r i W , e Burndy wire connectors are offered in a wide l b assortment of styles to address numerous applications. a C They They ar are e man anu ufac acttured under st strric ictt qual alit ity y co con ntrol
standards and meet the requirements stablished by Underwriters Laboratories and the Canadian Standards Association. Ap pl ic ati on s
6 7 7 7 7 6 2 6 6 8 -
Term Ter min inal al wir ire e co con nnec ecttor ors s ar are use sed d to mec ech han anic ical ally ly li lin nk anode, structure, power, and test leads to recti fiers, jun ju nct ctio ion n box oxes es,, an and d tes estt st stat atio ion ns. Cop Copp per co con nnec ecttor ors s are recommended for copper conductors and aluminum connectors with aluminum conductors. conductors. Dual-rated aluminum alumin um compression compression connectors may be used on both copper and aluminum conductors. Ordering Procedure
Corrpro is an authorized Burndy B urndy distributor distributor.. To order order the right terminal connector for your particular application, indicate that you need a Burndy terminal wire connector and specify the quantity and product number. An example is include to help illustrate this process.
1
31 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
CALPICO Calpico T-Caps, Therm ite Weld Caps
Components
Plastic igloo outer cover Highly adhesive synthetic elastomer backing which adheres to metal An igloo filled with a soft rubberized compound to flow around the weld and wire Overall thickness: 125 mils
To seal Model T-Caps: Remove the release paper and press it manually over the thermite weld. Normal size of T-Caps is 4” x 4” square; larger and smaller sizes are also available. Calpico T-Caps are ideal for covering the weld made on jumper cables, or when attaching anode wire to pipes or fittings. Calpico T-Caps can be applied from 20°F to 130°F, with an operating temperature of -40°F to 180°F. It is advisable to apply Calpico #22 Primer before applying the T-Caps. The Primer comes in 12 oz. aerosol spray cans, as well as in one-quart liquid cans and one-gallon liquid cans.
C a b l e , W i r e , a n d S p l i c i n g
1
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6 7 - 7 7 7 6
32 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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C O N T I N E N TA L I N D U S T R I E S thermOweld ® Cathodic Protection Process
The thermOweld cathodic connection process is a simple, ef ficient method of welding copper to copper or copper to steel. One advantage is that no outside power is required when using the thermOweld exothermic process. The thermOweld process uses high temperature reaction of powdered copper oxide and aluminum. Reaction takes place in a semipermanent graphite mold. These molds should last for approximately fifty or more welds if proper care is given. Reaction takes place very rapidly, therefore the total amount of heat applied to the conductors or surfaces is considerably less than that of brazing or soldering. This is important to remember when welding to insulated cable or thin wall pipe.
2. thermOweld connections will not loosen or corrode at the point of weld. There are no contact surfaces or mechanical pressures involved. A thermOweld connection becomes an integral part of the conductor. 3. thermOweld connections have a current-carrying capacity equal to or greater than that of the conductors.
g n i c i l p S d n a This system is very field friendly, since it is light and , e portable and requires no outside power source. It r i requires very little time or skill to obtain an ef ficient, W maintenance free connection when using the , e thermOweld process. l b a C The thermOweld process has been used to weld materials other than copper for electrical purposes. Materials welded include: Stainless Steel Columbium Brass Copperweld® Plain Steel Bronze ® Nichrome V Everdur Niobium Galvanized Steel Kama Chromax Silicon Bronze Steel Rail Cast Iron Copper Clad Steel Cor-ten® Monel
When welding to galvanized steel it is recommended to resurface exposed bare steel.
'3".&
45"35*/(108%&3
&;-*5&¥-*%
8&-%.&5"-
(3"1)*5&.0-%
6 7 7 7 7 6 2 -
The thermOweld connection is a molecular weld. The weld has the same melting point as copper. This factor along with the increased cross sectional area of the connection and the following insure thermOweld connections will:
6 6 8 1
45&&-%*4$
5"1)0-& $"#-&
8&-%$"7*5:
$011&34-&&7&
1. Not be affected by a high current surge. Tests have shown that the electrical conductor will melt before the thermOweld connection when subjected to high short circuit current. Consult IEEE Standard 837.
33 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
Making a thermOweld Connection
Step 1
Step 4
Clean pipe before making weld.
Dump powder into crucible, being careful not to loosen all the starting powder.
Step 2
Step 5
Position conductor and mold onto cleaned pipe, after making sure mold is dry, by pre-heating or making a test joint.
Close lid and place a small amount of starting powder in the ignition pocket. Ignite the starting powder with the Flint Ignitor.
Step 3
Step 6
Place metal disc in bottom of mold crucible.
Remove mold and clean mold before making next connection.
C a b l e , W i r e , a n d S p l i c i n g
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34 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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1-866-CORRPRO
C O N T I N E N TA L I N D U S T R I E S
CS-32 Type Mold s Horizontal Cable to Horizontal Steel Surfaces CS-32 Type Molds are for connecting copper cable to horizontal steel surfaces. When welding to steel pipe, each mold fits a wide range of pipe sizes. When welding to pipe, the cable runs parallel to the pipe.
g n i c i l p S d n a , e r i W , e l b a C
For sizes not listed, contact Corrpro. Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix “-G” Required Tools; 38-0309-00 - Flint Ignitor Other recommended accessories; - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing - Material for 1/0 and Larger Molds Welding To Ductile Iron Pipe: When welding to ductile iron pipe, useweld metal and molds designated for cast iron.
CS-32 Typ e Mold s
Cable Size #14 to #6 Solid #6 Stranded #4 Solid #4 Stranded #2 Solid
#2 Stranded
#1 Stranded
1/0 Stranded
6 7 7 7 -
2/0 Stranded
Surface Flat (4” & Larger pipe) 3/4” to 3 1/2” pipe Flat (4” & Larger pipe) 3/4” to 3 1/2” pipe Flat (6” & Larger pipe) 3/4” to 3 1/2” pipe 4” to 5” pipe Flat (6” & Larger pipe) 3/4” to 3 1/2” pipe 4” to 5” pipe Flat (10” & Larger pipe) 1” to 3 1/2” pipe 4” to 8” pipe Flat (10” & Larger pipe) 1” to 3 1/2” pipe 4” to 8” pipe 10” to 14” pipe Flat (16” & Larger pipe) 1 1/2” to 3 1/2” pipe 4” to 8” pipe 10” to 14” pipe Flat (20” & Larger pipe) 2 1/2” to 3 1/2” pipe 4” to 8” pipe 10” to 18” pipe Flat (20” & Larger pipe) 2 1/2” to 3 1/2” pipe 4” to 8” pipe 10” to 18” pipe
Mold Number M-100 M-101 M-102 M-103 M-104 M-105 M-130 M-106 M-107 M-108 M-109 M-110 M-111 M-112 M-113 M-114 M-115 M-116 M-117 M-118 M-119 M-120 M-121 M-122 M-123 M-124 M-125 M-126 M-127
Weld Metal 15CP 15CP 15CP 15CP 15CP 15CP 15CP 15CP 15CP 15CP 25CP 25CP 25CP 32CP 32CP 32CP 32-CP 45CP 45CP 45CP 45CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP
For adapter sleeves, refer to table on page 165.
7 6 2 6 6 8 1
35 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
C O N T I N E N TA L I N D U S T R I E S
CP Kit
thermOweld’s NEW thermOcap Protect your weld... thermOweld’s new thermOcap is designed to cover
your exothermically welded connection. Elongated wire inlet allows the cap to conform easier to the pipe Outer shell designed to prevent crushing Butyl rubber filled dome Easier field application Properties
Construction - Molded plastic dome filled with corrosion resistant compound on a base of thick elastomeric tape. Dimensions: Overall: 4”x 4” Application Temperature: 35° F to 170° F Sheet Thickness: 21mils Service -20° F to 225° F Plastic Dome: 15/8”x 5/8” Height: 2 3/4” Wire Way: 3/8” x 1 3/8” Adhesive Thickness: 1/8” Thicker outer shell that prevents crushing during application Packed in boxes of 20 Also available pre-primed
Each CP Kit Con tains
Flat to 4” and Larger Pipe (1) M-100 Mold (80) 15PS Cartridges (80) Sleeves Flint Gun Mold Cleaner Part # 38-4350-00
3/4” to 3 1/2” & Larger Pipe (1) M-101 Mold (80) 15PS Cartridges (80) Sleeves Flint Gun Mold Cleaner Part # 38-4351-00
thermOweld’s NEW thermOcap
C a b l e , W i r e , a n d S p l i c i n g
Crush Resistant Vinyl Dome
1
Extended Dome
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6 7 - 7 7 7 6
Elastomeric Adh esi ve Release Paper Butyle Rubber Fill
36 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
CS-34 Type Mold s Horizontal Thru Cable to Horizontal Steel Surface CS-34 Type Molds are for connecting copper cable to horizontal steel surfaces. When welding to steel pipe, each mold fits a wide range of pipe sizes. When welding to pipe, the cable runs parallel to the pipe. For welding to ductile iron pipe, see note below.
g n i c i l p S d n a , e r i W , e l b a C
6 7
- 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing Material for 1/0 & Larger Molds
CS-34 Typ e Mold s Cable Size
Surface
Mold Number
Weld Metal
#6 Solid
Flat (12” & Larger pipe) 3/4” to 2” pipe 2 1/2” to 5” pipe 6” to 10” pipe
M-1955 M-5666 M-3097 M-3141
25CP 25CP 25CP 25CP
#6 Stranded
Flat (12” & Larger pipe) 3/4” to 2” pipe 2 1/2” to 5” pipe 6” to 10” pipe
M-5661 M-5662 M-5663 M-5664
25CP 25CP 25CP 25CP
#4 Solid
Flat (12” & Larger pipe) 3/4” to 2” pipe 2 1/2” to 5” pipe 6” to 10” pipe
M-1956 M-1957 M-1958 M-1966
25CP 25CP 25CP 25CP
#4 Stranded
Flat (12” & Larger pipe) 3/4” to 2” pipe 2 1/2” to 5” pipe 6” to 10” pipe
M-6000 M-1967 M-5501 M-5503
25CP 25CP 25CP 25CP
#2 Solid
Flat (14” & Larger pipe) 2” to 3 1/2” pipe 4” to 8” pipe 10” to 16” pipe
M-5505 M-5507 M-5510 M-5514
32CP 32CP 32CP 32CP
#2 Stranded
Flat (14” & Larger pipe) 2” to 3 1/2” pipe 4” to 8” pipe 10” to 16” pipe
M-5518 M-5986 M-5605 M-5988
45CP 45CP 45CP 45CP
#1 Stranded
Flat (18” & Larger pipe) 2” to 3 1/2” pipe 4” to 8” pipe 10” to 16” pipe
M-5519 M-5520 M-5521 M-5523
45CP 45CP 45CP 45CP
1/0 Stranded
Flat (30” & Larger pipe) 3” to 4” pipe 5” to 6” pipe 8” to 10” pipe 12” to 28” pipe
M-5524 M-5525 M-5526 M-5527 M-5529
65CP 65CP 65CP 65CP 65CP
2/0 Stranded
Flat (30” & Larger pipe) 3” to 4” pipe 5” to 6” pipe 8” to 10” pipe 12” to 28” pipe
M-6215 M-5530 M-5531 M-5532 M-5533
65CP 65CP 65CP 65CP 65CP
7 7 7 6 2 6 6 8 1
37 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
CS-33 Type Mold s Horizontal Cable to Horizontal Cast Iron Surface CS-33 Type Molds are for connecting copper cable to horizontal cast iron surfaces. When welding to cast iron pipe, each mold fits a specified pipe size. When welding to pipe, the cable runs parallel to the pipe. For welding to ductile iron pipe, see note below.
CS-35 Type Mold s Horizontal Thru Cable to Horizontal Cast Iron Surface CS-35 Type Molds are for connecting copper cable to horizontal cast iron surfaces. When welding to cast iron pipe, each mold fits a specific pipe size. When welding to pipe, the cable runs parallel to the pipe. For welding to ductile iron pipe, see note below.
CS-33 Typ e Mold s Cable Size
Surface
Mold Number
Weld Metal
#6 Solid
Flat (30” & larger pipe)
M-156
25Cl
#6 S tranded
F lat (30” & larger pipe)
M-157
25C l
#4 S olid
F lat (30” & larger pipe)
M-158
#4 Stranded
Flat (30” & larger pipe)
M-159
#2 S olid
F lat (30” & larger pipe)
M-160
#2 Stranded
Flat (30” & larger pipe)
M-161
#1 S tranded
F lat (30” & larger pipe)
M-163
65C l
45Cl 45Cl 45Cl 45Cl
CS-36 Typ e Mold s Cable Size
Surface
Mold Number
Weld Metal
#6 Solid
Flat (30” & larger pipe)
M-5316
32Cl
#6 Stranded
Flat (30” & larger pipe)
M-5535
32Cl
#4 Solid
Flat (30” & larger pipe)
M-5536
#4 Stranded
Flat (30” & larger pipe)
M-5537
#2 Solid
Flat (30” & larger pipe)
M-5538
#2 Stranded
Flat (30” & larger pipe)
M-5540
#1 Stranded
Flat (30” & larger pipe)
M-5542
45Cl
C a b l e , W i r e , a n d S p l i c i n g
45Cl 45Cl 45Cl 65Cl 1
- 8
DO NOT use Type CS-33 or CS-35 mold s o n Soil Pipe (ASTM A74-82). A test w eld sh ould be made on a sectio n of the pipe being used to d etermine the possibil ity of detrimental metallurgical effects.
For sizes not listed, contact Corrpro Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix “-G” Required Tools; 38-0309-00 - Flint Ignitor Other recommended accessories; - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing Material for 1/0 & Larger Molds Welding To Ductile Iron P ipe: When welding to ductile iron pipe, use weld metal and molds designated for cast iron.
6 6
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38 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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1-866-CORRPRO
C O N T I N E N TA L I N D U S T R I E S
CS-36 Type Mold s Cable to Verti cal Steel Surface CS-36 Type Molds are used for connecting copper cable to a vertical steel surface. When welding to steel pipe, each mold fi ts a wide range of pipe sizes. For welding to d uctile iron pipe, see note below.
g n i c i l p S d n a , e r i W , e l b a C For sizes not listed, contact Corrpro Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix “-G” Required Tools; 38-0309-00 - Flint Ignitor Other recommended accessories; - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing Material for 1/0 & Larger Molds Welding To Ductile Iron Pipe: When welding to ductile iron pipe, use weld metal and molds designated for cast iron.
6 7 7 7 7 6 2 6 6 8 1
CS-34 Typ e Mold s
Cable Size
Surface
Flat (12” & Larger pipe) #6 Solid 3/4” to 3 1/2” pipe 4” to 10” pipe Flat (12” & Larger pipe) #6 Stranded 3/4” to 3 1/2” pipe 4” to 10” pipe Flat (12” & Larger pipe) 3/4” to 1 1/2” pipe #4 Solid 2” to 4” pipe 5” to 10” pipe Flat (12” & Larger pipe) 3/4” to 1 1/2” pipe #4 Stranded 2” to 4” pipe 5” to 10” pipe Flat (14” & Larger pipe) 1” to 1 1/2” pipe #2 Solid 2” to 4” pipe 5” to 12” pipe Flat (14” & Larger pipe) 1” to 1 1/2” pipe #2 Stranded 2” to 3” pipe 4” to 6” pipe 8” to 12” pipe Flat (18” & Larger pipe) 1 1/2” to 2 1/2” pipe #1 Stranded 3” to 4” pipe 5” to 10” pipe 12” to 16” pipe Flat (18” & Larger pipe) 2 1/2” to 4” pipe 1/0 Stranded 5” to 10” pipe 12” to 16” pipe Flat (18” & Larger pipe) 3” to 4” pipe 2/0 Stranded 5” to 10” pipe 12” to 16” pipe
Mold Number M-142 M-150 M-151 M-144 M-152 M-153 M-145 M-186 M-187 M-188 M-146 M-189 M-190 M-191 M-147 M-192 M-193 M-194 M-148 M-195 M-196 M-197 M-198 M-6117 M-6118 M-6119 M-6120 M-6121 M-2586 M-2587 M-2588 M-2589 M-2590 M-2591 M-2591 M-2593
Weld Metal 15CP 15CP 15CP 15CP 15CP 15CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 32CP 32CP 32CP 32CP 32CP 45CP 45CP 45CP 45CP 45CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP
39 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
CS-37 Type Mold s Cable to Vertic al Cast Iron CS-37 Type Molds are for connecting copper cable to vertical cast iron surfaces. When welding to cast iron pipe, each mold is made to fit the specified pipe size. When welding to ductile iron pipe, see note below. DO NOT use Type CS-37 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine the possibility of detrimental metallurgical effects.
CS-37 Typ e Mold s Cable Size
Surface
Mold Number
Weld Metal
#6 S olid
F lat (30” & larger pipe)
M-2594-S
25C l
#6 Stranded
Flat (30” & larger pipe)
M-2594
25Cl
#4 Solid
Flat (30” & larger pipe)
M-2595-S
#4 Stranded
Flat (30” & larger pipe)
M-2595
#2 Solid
Flat (30” & larger pipe)
M-2596-S
#2 Stranded
Flat (30” & larger pipe)
M-2596
#1 Stranded
Flat (30” & larger pipe)
M-2597
65Cl
Mold Number
Weld Metal
325Cl 32Cl 45Cl 45Cl
CB-1 Type Molds
CB-1 Type Molds Cable to Lug CB-1 Type Molds are for connecting copper cable to copper lugs. For sizes not listed, contact Corrpro Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix “-G” Required Tools; 38-0309-00-Flint Ignitor Other recommended accessories; - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing - Material for 1/0 and Larger Molds Welding To Ductile Iron Pipe:
Lug Part Number
Cable Size
Lug Size
#6 Solid
1/16” x 1/2”
M-8391-S
25
#6 Stranded
1/16” x 1/2”
M-8391
25
#4 S olid
1/16” x 1/2”
M-8393-S
25
#4 Stranded
1/16” x 1/2”
M-8393
25
#2 S olid
1/16” x 1/2”
M-8395-S
32
#2 Stranded
1/16” x 1/2”
M-8395
32
#1 Stranded
1/16” x 1/2”
M-8397
32
1/16” x 1/2” M-8398 2/0 Stranded 1/8” x 1” 38-4200-00 M-8399
45 45
1/0 Stranded
38-4709-00
C a b l e , W i r e , a n d S p l i c i n g
1
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When welding to ductile iron pipe, use weld metal and molds designated for cast iron.
40 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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1-866-CORRPRO
C O N T I N E N TA L I N D U S T R I E S
CS-48 / CS-49 Type Molds Field Made Bon d to Hori zontal Steel or Cast Iron Surface
g n i c i l p S d n a , e r i W , e l b a C
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41
CS-48/CS-49 Type Molds are for connecting field made terminal bonds to horizontal steel or cast iron pipe. See below for hammer die and sleeve part numbers. When welding to steel pipe, each mold fits a wide range of pipe sizes. When welding to cast iron pipe, each mold fits a specified pipe size. For welding to ductile iron pipe, see note below. DO NOT use Type CS-48 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine the possibility of detrimental metallurgical effects. Mold Information for Steel Pipe
4” pipe 6” to 8” pipe
Mold Number M-7348 M-7344
Weld Metal 15CP 15CP
10” & larger pipe
M-7342
15CP
4” pipe 6” to 8” pipe 10” & larger pipe 4” pipe
M-7346 M-7347 M-7345 M-7336
25CP 25CP 25CP 25CP
6” to 8” pipe
M-131
25CP
10” & larger pipe 4” pipe 6” to 8” pipe 10” & larger pipe 4” pipe 6” to 8” pipe 10” & larger pipe 4” pipe 6” to 8” pipe 10” & larger pipe
M-129 M-7349 M-7350 M-7348 M-7337 M-134 M-132 M-7338 M-137 M-135
25CP 32CP 32CP 32CP 32CP 32CP 32CP 45CP 45CP 45CP
Surface
Bond Size #6 Str
#4 Str
#2 Str
#1 Str
1/0 Str
2/0 Str
Mold Information for Cast Iron Pipe
Mold Number M-73524” pipe P.S. 6” to 10” pipe M-7352 Replace P.S. with Pipe Size (Ex. M-7352-4 for 4” Pipe) M-1544” pipe P.S. 6” to 10” pipe M-154 30” & larger pipe M-1754” pipe P.S.
Weld Metal
6” to 10” pipe
32Cl
Surface
M-175
Replace P.S. with Pipe Size (Ex. M-175-4 for 4” Pipe) M-73544” pipe P.S. 6” to 10” pipe M-7354 Replace P.S. with Pipe Size (Ex. M-7354-4 for 4” Pipe) M-58094” pipe P.S. 6” to 10” pipe M-5809 Replace P.S. with Pipe Size (Ex. M-5809-4 for 4” Pipe) M-73554” pipe P.S. 6” to 10” pipe M-7355 Replace P.S. with Pipe Size (Ex. M-7355-4 for 4” Pipe)
Bond Size
25Cl 25Cl
#6 Str
32Cl 32Cl
#4 Str
32Cl #2 Str
45Cl 45Cl
#1 Str
45Cl 45Cl
1/0 Str
45Cl 45Cl
2/0 Str
For sizes not listed contact Corrpro. © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
C O N T I N E N TA L I N D U S T R I E S
Shim Stoc k and Adapter Sleeves thermOweld molds designed for larger cable sizes can be used on smaller diameter cables if copper adapter sleeves or shim stock are utilized. The copper shim stock, .0108” x 1-1/2” x 3”, is normally wrapped around cable until the diameter is about equal to the cable opening. A tight fit is not necessary as the shim stock will unwrap slightly and prevent leakage of weld metal. To order shim stock use part #38-0329-00. Shim stock comes 100 pieces per box.
For Use on Cable Size Stranded
Solid
Part Number
#9, #10 #7, #8, #10 #6 #4, #5 #4 #2 #1
#10, #12, #14 #8, #9, #10 #6, #8 #5 #3, #4 #2 #1 1/0
38-0208-00 38-0201-00 38-0202-00 38-0207-00 38-0204-00 38-0208-00 38-0209-00
1/0, #1
2/0
38-0205-00
2/0, 1/0
3/0
38-0240-00
#12, #14
38-0200-00
Use In Mold Size
Sleeve Dimensions in Inches O.D.
I.D.
#6 Str & Sol 0.156 0.111 #4 Sol #4 #2 #2 #1 1/0 2/0 3/0 & 4/0 Sol 4/0
C a b l e , W i r e , a n d S p l i c i n g
0.303 0.227 0.292 0.287 0.340 0.370 0.420
Length
1.00
0.140 0.177 0.198 0.246 0.246 0.307 0.359
1.00 1.00 1.00 1.00 1.00 1.00 1.00
0.452 0.389
1.00
0.542 0.437
1.50
Hammer Dies Bonds can be made in the field using your own cable, a copper adapter sleeve and a hammer die.
1
- 8 6
Part Number
38-6020-00 38-4859-00 38-0310-00 38-0392-00 38-0311-00 38-0312-00
6
Wire Size
#10, #12, #14 #8, #9, #10 #6, #8 #5 #3, #4 3/0
Sleeve
38-0202-00 38-0204-00 38-0203-00 38-0209-00 38-0205-00 38-0240-00
- 2
6 7 - 7 7 7 6
42 © 2008 Corrpro o Companies, om an es, Inc. nc. • All Rightss Reserved e erve
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1-866-CORRPRO
Jumper Bonds Factory made jumper bonds have copper sleeves formed on each end. These bonds are most commonly used for bonding pipe joints. Formed ends allow the use of smaller weld metal size.
End View of Bond
Bond Information
Size
g n i c i l p S d n a , e r i W , e l b a C
#4 Str #2 Str
18” 24” 18” 24”
Catalog Number 27-6623-18 27-6623-24 27-6378-18 27-6378-24
Mold Information for Cast Iron Pipe
Mold Information for Steel Pip e
Mold Weld Metal Number M-1544” pipe 32Cl P.S. 6” to 10” pipe M-154 32Cl Replace P.S. with Pipe Size (Ex. M-156-4 for 4” Pipe) M-1754” pipe 32Cl P.S. 6” to 10” pipe M-175 32Cl Replace P.S. with Pipe Size (Ex. M-156-4 for 4” Pipe) Surface
4” pipe 6” to 8” pipe
Mold Number M-7346 M-7347
Weld Metal 25CP 25CP
10” & larger pipe
M-7345
25CP
4” pipe 6” to 8” pipe 10” & larger pipe
M-7336 M-131 M-129
25CP 25CP 25CP
Surface
Length
Bond Size #4 Str
#2 Str
Bond Size
#4 Str
#2 Str
For sizes not listed contact Corrpro. 6 7 7 7 7
Factory made jumper bonds with pigtails are used bonding across Dresser Style Couplings.
6 2 -
Bond Information
6 6 8 1
Bond Size
P igtail Size
Length
#2 Strand
#12 Solid
24”
Catalog Number 27-6412-00
43 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
C O N T I N E N TA L I N D U S T R I E S
Jumper Bonds (Continued)
#12 SOL THN X 12” LG PIGTAILS
.250
FACTORY FORMED SLEEVE (EACH END)
#2 AWG HMWPE CATHODIC CABLE
1.000
24”
Mold Information for Steel Pip e
Surface 4” pipe 6” to 8” pipe 10” & larger pipe
Mold for Pigtail to Steel Pipe
Mold # M-7336
Weld Metal 25CP
Mold # M-100
Weld Metal 15CP
M-131
25CP
M-100
15CP
Mold Information for Cast Iron Pipe
Bond Size
#2 Str M-129
25CP
M-100
15CP
Mold for Pigtail to Cast Iron Pipe
Weld Weld Bond Mold # Metal Metal Size 4” to 24” M-175M-15632Cl 25Cl pipe P.S. P.S. 30” & larger M-175 32Cl M-156 25Cl #2 Str pipe Replace P.S. with Pipe Size (Ex. M-7352-4 for 4” Pipe) Surface
C a b l e , W i r e , a n d S p l i c i n g
Mold #
1
- 8 6
For sizes not listed contact Corrpro.
6
- 2
6 7 - 7 7 7 6
44 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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1-866-CORRPRO
g n i c i l p S d n a , e r i W , e l b a C
6 7 7 7 7 6 2 6
Strap Bonds The strap bond is a method of bonding across joints. It is particularly suited for providing electrical contact across Dresser® Couplers. The strap is made of a soft copper strip available in size equivalent to 1/0 str. copper and supplied to desired length. Soft copper allows easy hand forming of the strap to the coupler contour. Normal application requires 5 welds, 2 on the pipe and 3 on the coupler. Welds are made with mold M-128 sold complete with handle, cleaning tool and flint gun. Requires #15CP cartridge for each weld.
Copper Strap Bond s
Coupling Size 5” & larger size pipe style 38 5” & larger size pipe style 38 5” & larger size pipe style 38 5” & larger size pipe style 38 Under 5” and light pattern style 38 Under 5” and light pattern style 38 Under 5” and light pattern style 38 Under 5” and light pattern style 38 For all style 40 couplings use (2) 27-0188-00 bonds
Catalog #
#of Holes
A
B
C
D
27-0180-00
4
1”
3 3/4”
5 1/4”
20”
27-0181-00
4
1”
3 3/4”
6 1/4”
22”
27-0182-00
5
1”
3 3/4”
5 1/4”
20”
27-0183-00
5
1”
3 3/4”
6 1/4”
22”
27-0184-00
4
1”
3 1/4”
4 1/4”
17”
27-0185-00
4
1”
3 1/4”
5 1/4”
19”
27-0186-00
5
1”
3 1/4”
4 1/4”
17”
27-0187-00
5
1”
3 1/4”
5 1/4”
19”
27-0188-00
3
1”
3 3/4”
-
9 1/2”
For sizes not listed contact Corrpro. Current capacity of the copper strap bonds is equivalent to 1/0 strand copper cable. Use mold M-128 to attach bonds with #15 cartirdge.
6 8 1
45 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
C O N T I N E N TA L I N D U S T R I E S thermOweld ® Accessories
Ac ces so ri es
Tool Kit 38-0302-00 Tool Kit with Tools Shown, except Rasp 38-0302-02 Kit with Tools Shown and Rasp 38-0303-00 Box Only Tools
38-0304-00 38-0305-00 38-0306-00 38-0307-00 38-0308-00 38-0309-00 38-3922-00
8” File Wire Brush Card Cloth Brush Crimping Ttool 6” Screwdriver Flint Ignitor Mold Cleaning Brush
C a b l e , W i r e , a n d S p l i c i n g
38-0101-00 RASP
This tempered steel, curved rasp is recommended for removing rust and mill scale from steel and cast iron surfaces. The blade is replaceable. Specify part # 38-0101-01. Not recommended for use on galvanized surfaces.
38-0101-00 RASP 38-0904-00 Flint Ign itor Extensio n
The 38-0904-00 Flint Ignitor Extension allows the installer to stand 36” from the mold. Flint Ignitor not included.
38-0309-00 Flint Ignitor
The 38-0309-00 Flint Ignitor is used to ignite the starting powder. Each mold that is sold with a frame has a Flint Ignitor included. Replacement flints are available upon request. Part #38-0309-01.
Packing Material
Packing material is used to prevent the molten weld metal from leaking out of the mold. When cable opening becomes worn from heavy use, the packing material may be used to prolong mold use. It is also used around 7 strand cable to prevent leaking. Packing material comes in a 1 lb or a 5 lb package. Note: This packing material to be used on outside of mold only. If packing gets into weld cavity, gassy weld will result.
1
- 8 6 6
- 2
6 7 - 7 7 7 6
38-0904-00 Flint Ignitor Extension
46 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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1-866-CORRPRO
Trouble Shooti ng Tips
Insuf ficient metal to make weld.
Mold does not close tightly causing weld metal to leak out.
g n i c i l p S d n a , e r i W , e l b a C
Handle clamps will not lock closed. Excessively high weld, bubbly or gassy appearance, poor weld.
Weld metal blows out top of mold.
Cannot ignite powder.
Mold wearing out to fast.
Poor weld to ground rod. 6 7
Worn mold resulting in leaking weld metal.
Replace mold or if only worn around conductor opening, use duct seal around conductor. Do not get duct seal into mold cavity.
Wrong size cartridge for mold.
Check ID plate for mold and compare with number on bottom of cartridge.
Too much spillage when dumping powder.
Carefully open lid while holding over crucible and dump.
Wrong mold for conductor being used.
Replace with correct mold. In some applications, shim stock or adapter sleeves can be used to enlarge cable to fit mold.
Handle clamps not properly adjusted.
Remove set screw between the handles of the mold and adjust handle tension by backing out the eye bolt.
Dirt or slag stuck in parting line of mold.
Clean mold thoroughly between connections.
Bent or out-of-round cable.
Straighten or cut out bad section of cable.
Handle clamps not properly adjusted.
Remove set screw between the handles of the mold and adjust handle tension by backing out the eye bolt.
Moisture in mold.
Pre-heat mold to above 220˚ F with a propane torch.
Oil, grease, moisture or foreign material on conductors.
Pre-heat conductors with propane torch then use a clean wire brush on conductor to remove any residue left on conductors. If welding to cast iron or steel surface, weld area must be cleaned down to bright metal.
Duct seal in weld cavity.
take special precautions to keep duct seal out of weld cavity.
Weld powder has gotten wet.
Replace with fresh, dry weld powder.
Mold worn or chipped around disc seal allowing powder to leak into mold cavity.
Replace mold.
Forgot to use steel disc or did not seat it properly at bottom of crucible.
Make sure disc is seated at bottom of crucible before pouring the powder into crucible.
Insuf ficient starting powder in ignition pocket on mold lid.
Place at least half of starting powder in ignition pocket of mold lid.
Flint ignitor not shooting enough spark.
Clean flint ignitor according to directions on box or replace flint ignitor.
Starting powder lumped together.
Break up starting powder on lid with edge of powder tube.
Improper cleaning of mold.
Use mold cleaner, soft natural bristle brush or clean rag to clean mold between shots. Do not use wire brush or screwdriver on molds.
Bent or out of round cable causes chipping and premature wear of the mold.
Use caution when closing mold. Do not force mold shut around bent, twisted or out of round conductors.
Weight of mold not supported during reaction causing mold to slip when cable melts.
Use locking pliers on ground rod under mold to support the weight of the mold during the reaction.
Moisture or contaminant on cable or ground rod.
Pre-heat conductors with propane torch then use a clean wire brush on conductors to remove any residue left on conductors.
Improperly cleaned area on steel.
An area larger than the weld area should be cleaned down to bright clean metal.
Moisture or contaminant on cable or steel surface.
Pre-heat conductors with propane torch then use a clean wire brush on conductors to remove any residue left on conductors.
Cable is improperly positioned in mold, blocking the flow of weld metal.
Position cable in mold in accordance with directions for mold. If directions are not available, position top of cable in the center of where the liquid weld metal hits the steel.
7 7 7
Weld will not stick to steel surface.
6 2 6 6 8 1
Weld will not stick to cast iron surface. Cable pulls out of mold when it is fired.
All of the causes listed under welding to steel surface also apply to this section. Not using CI (Cast Iron) powder.
Specify “CI” behind cartridge when order powder (i.e. 25 CI).
Cables are either twisted or under tension.
Use 38-0330-00 cable clamp or other method to remove tension. Cut out severely twisted cable.
47 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
ERICO PRODUCTS Cadweld ® Cable Connections for Cathodic Protection
Typ e CAHA Conductor Size
Surface
Welder Part Number
Welder Price
Welder Metal
#14-10 solid, or #8 solid or stranded, or #6 solid
Flat (4” & larger pipe) 3/4” to 3-1/2” pipe
CAHAA-1G CAHAA-1GA
CAA
CA15
6 Stranded
Flat (4” & larger pipe) 3/4” to 3-1/2” pipe
CAHAA-1H CAHAA-1HA
CAA
CA15
4 Solid
Flat (6” & larger pipe) 3/4” to 3-1/2” pipe 4” to 5” pipe
CAHAA-1K CAHAA-1KA CAHAA-1KB
CAA
CA15
4 Stranded
Flat (6” & larger pipe) 3/4” to 3-1/2” pipe 4” to 5” pipe
CAHAA-1L CAHAA-1LA CAHAA-1LB
CAA
CA15
2 Solid
Flat (10” & larger pipe) 1” to 3-1/2” pipe 4” to 8” pipe
CAHAA-1T CAHAA-1TA CAHAA-1TB
CAA
CA25
2 Stranded
Flat (16” & larger pipe) 1” to 3-1/2” pipe 4” to 8” pipe 10” to 14” pipe
CAHAA-1V CAHAA-1VA CAHAA-1VB CAHAA-1VC
CAA
CA32
1 Stranded
Flat (16” & larger pipe) 1” to 3-1/2” pipe 4” to 8” pipe 10” to 18” pipe
CAHAA-1Y CAHAA-1YA CAHAA-1YB CAHAA-1YC
CAA
CA45
1/0 Stranded
Flat (20” & larger pipe) 2-1/2” to 3-1/2” pipe 4” to 8” pipe 10” to 18” pipe
CAHAA-2C CAHAA-2CA CAHAA-2CB CAHAA-2CC
CAA
CA65
1/0 Stranded
Flat (20” & larger pipe) 2-1/2” to 3-1/2” pipe 4” to 8” pipe 10” to 18” pipe
CAHAA-2G CAHAA-2GA CAHAA-2GB CAHAA-2GC
CAA
CA65
C a b l e , W i r e , a n d S p l i c i n g
1
- 8 6 6
- 2
6 7 - 7 7 7 6
CAHA -Cable to Horizontal Steel Piple
CAHA -Cable on surface 48
© 2008 Corrpro Companies, Inc. • All Rights Reserved
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1-866-CORRPRO
CAHC -Cable on surface Connections to Steel Type CAHC - through con ductor to top of hor izontal steel pipe or fl at surface
Type CAHC
g n i c i l p S d n a , e r i W , e l b a C
Conductor Size
Surface
Welder Part Number
Welder Price
Welder Metal
#14-10 solid, or #8 solid or stranded, or #6 solid
Flat (12” & larger pipe) 3/4” to 2” pipe 2 1/2” to 5” pipe 6” to 10” pipe
CAHCA-1G CAHCA-1GA CAHCA-1GB CAHCA-1GC
CAA
CA25
6 Stranded
Flat (12” & larger pipe) 3/4” to 2” pipe 2 1/2” to 5” pipe 6” to 10” pipe
CAHCA-1H CAHCA-1HA CAHCA-1HB CAHCA-1HC
CAA
CA25
4 Solid
Flat (12” & larger pipe) 3/4” to 2” pipe 2 1/2” to 5” pipe 6” to 10” pipe
CAHCA-1K CAHCA-1KA CAHCA-1KB CAHCA-1KC
CAA
CA25
4 Stranded
Flat (12” & larger pipe) 3/4” to 2” pipe 2 1/2” to 5” pipe 6” to 10” pipe
CAHCA-1L CAHCA-1LA CAHCA-1LB CAHCA-1LC
CAA
CA25
2 Solid
Flat (14” & larger pipe) 2” to 3-1/2” pipe 4” to 6” pipe 6” to 10” pipe
CAHCA-1T CAHCA-1TA CAHCA-1TB CAHCA-1TC
CAA
CA32
2 Stranded
Flat (18” & larger pipe) 2” to 3-1/2” pipe 4” to 8” pipe 10” to 16” pipe
CAHCA-1V CAHCA-1VA CAHCA-1VB CAHCA-1VC
CAA
CA45
1 Stranded
Flat (18” & larger pipe) 2” to 3-1/2” pipe 4” to 8” pipe 10” to 16” pipe
CAHCA-1Y CAHCA-1YA CAHCA-1YB CAHCA-1YC
CAA
CA45
1/0 Stranded
Flat (30” & larger pipe) 3” to 4” pipe 5” to 6” pipe 8” to 10” pipe 12” to 28” pipe
CAHCA-2C CAHCA-2CA CAHCA-2CB CAHCA-2CC CAHCA-2CD
CAA
C65
2/0 Stranded
Flat (30” & larger pipe) 3” to 4” pipe 5” to 6” pipe 8” to 10” pipe 12” to 28” pipe
CAHCA-2G CAHCA-2GA CAHCA-2GB CAHCA-2GC CAHCA-2GD
CAA
CA65
6 7 7 7 7 6 2 6 6 8 1
49 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
ERICO PRODUCTS Cadweld ® Cable Connections for Cathodic Protection
Connections to Steel Type CAVS - tap conductor to vertical steel pipe or fl at surface
CAVS CAVS - Cable on surface
Typ e CAVS Conductor Size
Surface
Welder Part Number
Welder Price
Welder Metal
#14-10 solid, or #8 solid or stranded, or #6 solid
Flat (12” & larger pipe) 3/4” to 3-1/2” pipe 4” to 10” pipe
CAVST-1G CAVST-1GA CAVST-1GB
CAT
CA15
6 Stranded
Flat (12” & larger pipe) 3/4” to 3-1/2” pipe 4” to 10” pipe
CAVST-1H CAVST-1HA CAVST-1HB
CAT
CA15
4 Solid
Flat (12” & larger pipe) 3/4” to 1-1/2” pipe 2” to 4” pipe 5” to 10” pipe
CAVST-1K CAVST-1KA CAVST-1KB CAVST-1KC
CAT
CA25
4 Stranded
Flat (12” & larger pipe) 3/4” to 1-1/2” pipe 2” to 4” pipe 5” to 10” pipe
CAVST-1L CAVST-1LA CAVST-1LB CAVST-1LC
CAT
CA25
2 Solid
Flat (14” & larger pipe) 1” to 1-1/2” pipe 2” to 4” pipe 5” to 12” pipe
CAVST-1T CAVST-1TA CAVST-1TB CAVST-1TC
CAT
CA25
2 Stranded
Flat (14” & larger pipe) 1” to 1-1/2” pipe 2” to 3” pipe 4” to 6” pipe 8” to 12” pipe
CAVST-1V CAVST-1VA CAVST-1VB CAVST-1VC CAVST-1VD
CAT
CA32
Flat (18” & larger pipe) 1” to 1-1/2” pipe 3” to 4” pipe 5: to 10” pipe 12” to 16” pipe
CAVSP-1Y CAVSP-1YA CAVSP-1YB CAVSP-1YC CAVSP-1YD
1/0 Stranded
Flat (18” & larger pipe) 2-1/2” to 4” pipe 5” to 10” pipe 12” to 16” pipe
CAVSP-2C CAVSP-2CA CAVSP-2CB CAVSP-2CC
CAP
CA45
2/0 Stranded
Flat (18” & larger pipe) 2-1/2” to 4” pipe 5” to 10” pipe 12” to 16” pipe
CAVSP-2G CAVSP-2GA CAVSP-2GB CAVSP-2GC
CAP
CA65
1 Stranded
C a b l e , W i r e , a n d S p l i c i n g
1
- 8 6 6
CAP
CA45
- 2
6 7 - 7 7 7 6
50 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
Connections to Cast Iron Type CAHB - tap conductor t o top of horizontal cast iron p ipe or fl at surface Typ e CAHB
g n i c i l p S d n a , e r i W , e l b a C
Conductor Size
Surface
Welder Part Number
Welder Price
Welder Metal
#14-10 solid, or #8 solid or stranded, or #6 solid
Flat (30” & larger pipe) 4” to 24” pipe
CAHBA-1G CAHBA-1G-P.S.
CAA
CA25-XF-19
6 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAHBA-1H CAHBA-1H-P.S.
CAA
CA25XF-19
4 Solid
Flat (30” & larger pipe) 4” to 24” pipe
CAHBA-1K CAHBA-1K-P.S.
CAA
CA45XF-19
4 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAHBA-1L CAHBA-1L-P.S.
CAA
CA45XF-19
2 Solid
Flat (30” & larger pipe) 4” to 24” pipe
CAHBA-1T CAHBA-1T-P.S.
CAA
CA45XF-19
2 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAHBA-1V CAHBA-1V-P.S.
CAA
CA45XF-19
1 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAHBA-1Y CAHBA-1Y-P.S.
CAA
CA65XF-19
Do not use Type CAHB on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
6
Type CAHB Tap conductor to top of horizontal CAST IRON pipe or flat surface.
7 7 7 7 6 2 6 6 8 1
51 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
ERICO PRODUCTS Cadweld ® Cable Connections for Cathodic Protection
Connections to Cast Iron Type CAHE - throug h condu ctor to top of h orizontal cast iron pip e or fl at surface Type CAHE Conductor Size
Surface
Welder Part Number
Welder Price
Welder Metal
#14-10 solid, or #8 solid or stranded, or #6 solid
Flat (30” & larger pipe) 4” to 24” pipe
CAHEA-1G CAHEA-1G-P.S.
CAA
CA32XF-19
6 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAHEA-1H CAHEA-1H-P.S.
CAA
CA32XF-19
4 Solid
Flat (30” & larger pipe) 4” to 24” pipe
CAHEA-1K CAHEA-1K-P.S.
CAA
CA45XF-19
4 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAHEA-1L CAHEA-1L-P.S.
CAA
CA45XF-19
2 Solid
Flat (30” & larger pipe) 4” to 24” pipe
CAHEA-1T CAHEA-1T-P.S.
CAA
CA45XF-19
2 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAHEA-1V CAHEA-1V-P.S.
CAA
CA45XF-19
1 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAHEA-1Y CAHEA-1Y-P.S.
CAA
CA65XF-19
C a b l e , W i r e , a n d S p l i c i n g
Do not use Type CAHE on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
Type CAHE Through conductor to top of horizontal CAST IRON pipe or flat surface.
1
- 8 6 6
- 2
6 7 - 7 7 7 6
52 © 2008 Corrpro Companies, Inc. • All Rights Reserved
WWW.CORRPRO.COM
1-866-CORRPRO
Connections to Ca Cast st Iron Type CAVH CAVH - tap condu ctor to vertical ho rizontal cast iron pipe or fl at surface Type CAHE
g n i c i l p S d n a , e r i W , e l b a C
Conductor S ize
Surface
Welder P art Number
Welder Price
Welder Metal
#14-10 solid, or #8 solid or stranded, stranded, or #6 solid
Flat (30” & larger pipe) 4” to 24” pipe
CAVHT-1G CAVHT-1G-P.S.
CAA
CA25XF-19
6 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAVHT-1H CAVHT-1H-P.S.
CAA
CA25XF-19
4 Solid
Flat (30” & larger pipe) 4” to 24” pipe
CAVHT-1K CAVHT-1K-P.S.
CAA
CA32XF-19
4 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAVHT-1L CAVHT-1L-P.S.
CAA
CA32XF-19
2 Solid
Flat (30” & larger pipe) 4” to 24” pipe
CAVHT-1T CAVHT-1T-P.S.
CAA
CA45XF-19
2 Stranded
Flat (30” & larger pipe) 4” to 24” pipe
CAVHT-1V CAVHT-1V-P.S.
CAA
CA45XF-19
1 Stranded
Flat (36” & larger pipe) 4” to 30” pipe
CAVHT-1Y CAVHT-1Y-P.S.
CAA
CA65XF-19
Do not use Type CAVH on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
Type CAVH Tap Tap conductor c onductor to vertical CAST IRON pipe or flat surface.
6 7 7 7 7 6 2 6 6 8 -
CAVH
1
53 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Ca ble, Wire, Splic Splicing ing Materials, Bon Bondin din g Materials, Materials, and and Acc Accessor essories ies
ERICO PRODUCTS Cadweld ® Ca Cable ble Connections for Ca Cathodic thodic Protection
Connections to Ground Rods
Typ e CASS
Splice of conductors Style CAGR
Top T op co con nduct ctor or to the top of a grou oun nd rod
Type CASS Splice of conductors
Style CAGR Tap conductor to the top of a ground rod.
Type CATA Style CAGT
Thrrou Th oug gh co con nduct ctor or to the top of a grou oun nd rod od..
Style CAGT Through conductor to the top of a ground rod.
Type CA Typ CATA TA co con nnec ecttio ion ns ar are e av avai aila lab be for an any y combination of run and tap conductor sizes. For small size taps, the Type CAPC is recommended. Type CATA CATA connections connectio ns are ar e available for any combination of run and tap conductor sizes. For small size taps, the Type CAPC is recommended.
C a b l e , W i r e , a n d S p l i c i n g
Connections of Ca Cable ble to Cable Typ e CAPC
Tap T ap ca cab ble to a throu oug gh ca cab ble le..
1
- 8 6
Type CAPC Tap cable to a through cable. Also See Type CATA CATA
6
- 2
6 7 - 7 7 7 6
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Type CALA Cable Ca ble terminals (lugs) Type CALA Cable terminals (Lugs)
The Cadweld Cadweld Process...
Cadweld connections are the accepted method of attaching cathodic protection leads to pipes (steel or cast iron), tanks and structures.
Cadweld connections weld conductors to the object to be protected. Therefore, no galvanic corrosion can occur at the interface. (With mechanical connections, surface contacts are present, and can corrode, resulting in an ineffective current path.)
Cadweld connections for cathodic protection use a special alloy to provide minimum heat effect on the steel, especially important on thin wall, high stress pipes.
Cadweld connections are also used for header cable taps, conductor splices and terminations, and ground rod connections.
W G
W
G
g n i c i l p S d n a , e r i W , e l b a C
1 3/4”
5/8” W 1 3/4”
G
1 3/4” E
T H
Contact Corrpro Corrpro for additio nal product inform ation and sizes sizes for prod ucts listed on th is page. 1-866-CORRPRO.
A Cadweld Cadw eld Con nec ti on ...
Has current carrying capacity equal to that of the conductor Is permanent - cannot loosen or corrode to cause a high resistance connection Uses es lightw lightweight, eight, inexpensive equipment equipment Us Requires no external source of power or heat Requires no special skills Can be easily checked for quality
Permanent, Welded Connections
6 7 7 7 7 6 2 -
Cadweld connections are made with a semi-perm s emi-permanent anent graphite mold, which holds the conductors to be welded. Weld metal (a mixture of copper oxide and aluminum) is dumped into the top of the mold. The mold is covered and the weld metal ignited. The exothermic reaction produces molten copper, copper, which produces a permanent, high conductivity connection.
6 6 8 1
55 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
ERICO PRODUCTS Cadweld ® Cable Connections for Cathodic Protection
Cadweld ® Formed Terminal Bonds Factory Made Bonds
Bonds with terminals formed on the ends are often used for bonding pipe joints and fittings. The formed terminal allows a smaller weld metal size to be used. Conductor Size
Insulated Bond Part Number
#2 1/0
Bare Bond Part Number
CAF1 - 1V - Length in inches CAF2 - 1V - Length in inches CAF1 - 2C - Length in inches CAF2 - 2C - Length in inches
2/0
CAF1 - 2G - Length in inches
CAF2 - 2G - Length in inches
Field Made Bonds
Formed Terminal Bonds may be made in the field using sleeves (one per conductor end) and forming them in the hammer dies listed. Welders for Formed Terminal Bonds
Type CAFS Welders for STEEL pipe.
Conductor Size
Sleeve Part Number
Hammer Die Part Number
#4 #2 1/0 2/0
CAS-20-F CAS-09-F CAS-05-F CAS-03-F
J D11 J D09 J D05 J D03
Type CAFC Welders for CAST IRON pipe.
Type CAFS Welders for Steel Pipe
Type CAFC Welder for Case Iron Pipe***
Surface
Welder Part Number †
Welder Price
Weld Metal
Conductor Size
Surface
Welder Part Number
Welder Price
Flat (10” & larger pipe) 4” pipe 6” to 8” pipe
CAFSA-1L CAFSA-1LA CAFSA-1LB
CAA CAA CAA
CA25 CA25 CA25
#4
Flat (30” & larger pipe) 4” to 24” pipe
CAFCA-!L CAFCA-!LP.S.*
CAA CAA
Flat (10” & larger pipe) 4” pipe 6” to 8” pipe
CAFSA-1V CAFSA-1VA CAFSA-1VB
CAA CAA CAA
CA25 CA25 CA25
Flat (30” & larger pipe) 4” to 24” pipe
CAFCA-1V CAFCA-1VP.S.*
CAA CAA
Flat (12” & larger pipe) 4” pipe 6” to 10” pipe
CAFSA-2C CAFSA-2CA CAFSA-2CB
CAA CAA CAA
CA32 CA32 CA32
Flat (30” & larger pipe) 4” to 24” pipe
CAFCA-2C CAFCA-2CP.S.*
CAA CAA
Flat (12” & larger pipe) 4” pipe 6” to 10” pipe
CAFSA-2B CAFSA-2GA CAFSA-2GB
†
C a b l e , W i r e , a n d S p l i c i n g
#2
1/0
Weld Metal
CA32XF-19 CA32XF-19 CA32XF-19 CA32XF-19 CA45XF-19 CA45XF-19
1
- 8 6 6
- 2
6 7 - 7 7
CAA CAA CAA
CA45 CA45 CA45
2/0
* Indicate Pipe Size Replacement molds (graphite portion)are available by ordering Welder Part Number “M”
Flat (36” & larger pipe) 4” to 30” pipe
CAFCA-2G CAFCA-2GP.S.*
CAA CAA
CA65XF-19 CA65XF-19
7 6
***Do not use on soil pipe. (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
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Bonds Formed Terminal with Pigtails
2 3/8”
Factory Made Bonds w ith Pigtails for “ Dresser Type” Pipe Coating s
Length in inches
Insulated, formed terminal bonds with insulated pigtails are used to bond across the joint and to bond both the middle ring and follower ring of Dresser Type Couplings.
g n i c i l p S d n a , e r i W , e l b a C
Conductor Size
Pigtail Size
#2
#12 solid
1/0
8 solid
Bond Part Number
CAD1-1V - length in inches CAD1-2C length in inches
Type DC Welders for Cast Iron Pipe
Do not use on soil pipe (ASTM A-74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
Type CADS Welders for Steel Pipe
Terminal Welder Bond
Pipe Size
Welder Part Number †
Welder Price
Pigtail Welder Welder Metal
Welder Part Number †
Welder Price
Welder Metal
Type CADS Welders for Steel Pipe
6 7
4” pipe CAD1-1V 6’ to 8” pipe (#2) 10” & larger pipe 4” pipe CAD1-2C 6’ to 10” pipe (1/0) 12” & larger pipe
7 7 7 6 2 6 6 8 1
CADSA-1VA CADSA-1VB CADSA-1V
CAA CAA CAA
CA25 CA25 CA25
CAHAA-1G
CAA
CA15
CADSA-2CA CADSA-2CB CADSA-2C
CAA CAA CAA
CA32 CA32 CA32
CAHAA-1D
CAA
CA15
Type CADS Welders for Cast Iron Pipe CAD1-1V 4” to 24” pipe (#2) 30” & lager CAD1-2C pipe (1/0) 4” to 24” pipe CAD1-2C 30” & lager (1/0) pipe † Welder
CADCA-1VAP.S.* CADCA-1V
CAA CAA
CA32XF-19 CA32XF-19
CAHBA-1G-P.S.* CAHBA-1G
CAA CAA
CA25XF-19 CA25XF-19
CADCA-2CP.S.* CADCA-2C
CAA CAA
CA45XF-19 CA45XF-19
CAHBA-1D-P.S.* CAHBA-1D
CAA CAA
CA25XF-19 CA25XF-19
* Add pipe size. Example CADca-1V-12 for 12” Pipe. Part Number includes mold frame. If mold only (less frame) is required. order - Welder part Number “M” † For factory made bonds listed above
57 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
ERICO PRODUCTS Cadweld ® Cable Connections for Cathodic Protection
Cadweld Welders and Molds
When making a Cadweld connection, an accurate control of the Cadweld process is accomplished by using a semi-permanent graphite mold. Control is exercised over the direction and speed of the molten Cadweld weld metal flow and final shape. The graphite used in a Cadweld mold is a high temperature type that lasts for an average of 50 to 100 Cadweld connections under normal usage. *Welder Part Number includes mold frame. If mold only (less fram) is required, order Welder Part Number “M”.
Packed Per Size
Box**
Std Pkg
CA15 CA25 CA32 CA45 CA65
20 20 20 20 20
100 100 100 100 100
* XF-19 Alloy packed in same quantities. XF-19 Alloy not available in 15 size. ** Disks not included.
Cadweld Weld Metal
Weld metal is a mixture of copper oxide and aluminum packaged by size in plastic tubes. Each tube contains the starting material at the bottom on the plastic tube, with the Weld Metal on top. These materials are not explosive and not subject to spontaneous ignition. These containers are packaged in boxes along with metal disks. Each weld uses one disk.
C a b l e , W i r e , a n d S p l i c i n g
Two Types of Cadweld Weld Metal Are Used for Cathodic Protection Connections:
1. F-33 alloy is used for all connections of cable to cable and cable to steel or stainless steel pipe. The F-33 weld metal containers have green caps. 2. XF-19 alloy is used for all connections to cast iron. XF-19 weld metal containers have orange caps. Ductile Iron
Tests by Erico, Inc. indicate that connections to ductile iron pipe can be made using the Cadweld molds and weld metal designated to be used on steel pipe. However, some reports from the field suggest that all ductile iron is not the same. In some cases, the material for steel will not work. In such cases, the molds and weld material for cast iron do work. Therefore it is suggested: Whenever possible, make tests on the ductile iron pipe being used to determine if the material for steel can be used. Or use the material for cast iron. It will make satisfactory connections on all ductile iron.
1
- 8 6 6
- 2
6 7 - 7 7 7 6
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Cadweld Bond ing Straps for Pipe Thawing
In colder climates, water distribution pipes occasionally freeze in the winter. To thaw the ice, a high current (for example, from a welding machine) is applied to heat the pipe and thaw the ice. To accomplish this, each pipe joint must be ef ficiently bonded to control the electrical path and to prevent burning the pipe gaskets. 1/1 6” x 3/4” copper bonding straps, welded to the pipe with Cadweld connections, provide the necessary bond or current path across the pipe joints. The bonding straps have been tested at over 500 amperes. The straps may also be used to provide continuity for cathodic protection or grounding systems.
Bond Before Placing Riser
CADWELD Bond Strap
Tee Bonding
Joint Bonding
g Cadweld “ Punched Strap” Bond for Steel Pipe n i c The Cadweld “Punched Strap” Bond allows bonding i l p across joints of steel pipe with a bond of approximately S 1 /0 AWG size using a CAl5 Weld Metal. This allows d larger size bonds on steel pressure pipe covered n a by ANSI/ASME B31. The Punched Strap bond is , fabricated from 1/16” x 1-1/4” soft copper, allowing easy e r i hand forming over the pipe coupling. W , e The 5-hole model is used on “Dresser Type”pipe l b couplings with two welds to the pipe and three to the a C coupling, made through the holes. A 2-hole model is used across standard mechanical joints or across “Dresser Type” joints when the coupling does not have to be bonded.
A. BOND;
CAB496A _ B _
1”
A
B
B
A
“B” dimension “A” dimension
1”
1 3/8” } inof fourths an inch } min.
5 - Hole Bond Example:
6 7 7 7 7 6 2 -
1”
A
1”
2 - Hole Bond
6
1
b) 2 - hole bond A = 16” (64 fourths) B = 0” (0 fourths) P/N CAB496A64B0 B. CADWELD BOND;
6 8 -
a) 5 - hole bond A = 3-3/4” (15 fourths) B = 6-1/4” (25 fourths) P/N CAB496A15B25
a) Mold with frame/Handle P/N CAHAA-AF b) Replacement Mold ONLY P/N CAHAA-AFM
CADWELL
Bond C. CADWELD WELD METAL;
CA15 Steel
59 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
ERICO PRODUCTS Cadweld ® Cable Connections for Cathodic Protection
Tools and Materials Cadweld Wrap Sleeve CAB140A
Cadweld wrap sleeve is wrapped around the cable until the diameter is about the same as the cable opening in the mold Mold Cleaner CAB-136-A
Mold cleaners are useful for removing the slag from CAA molds after making a Caldweld connection.
Ad apt er Sleeves
Small conductors may be built up to fit the opening of larger size welders using either adapter sleeves or shim stock. Cable Size
Stranded #12, 14 10 7, 8, 10 6
Solid #10, 12, 14 8, 10 6, 8 5
Use Adapter Sleeve Part Number
Use in Mold for Conducto r Size
Stranded
Solid
CAB-133-1H
#6
#6
CAB-133-1K CAB-133-1L CAB-112
4 2
4 -
C a b l e , W i r e , a n d S p l i c i n g
Adapter sleeves can be used when a limited number of connectors are to be made with a smaller conductor in a larger welder.
Cadweld Sleeve Kit
1
- 8
T427 Inclu des
Product Number BI33IH BI331L B112 B1331V BI331Y B1332C B1332G
Quantity 25 25 18 10 10 9 10
Product Number B1132L B1132Q B140A B117A B117B B117C T320A
6
Quantity 8 12 10 20 10 10 10
6
- 2
6 7 - 7 7 7 6
60 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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Surefi re™ CAT-111
Self-igniting propane torch head. Squeeze the control knob for an instant flame. Release and it’s out. No flame adjusting. And, the burn tip remains cool during normal use. Operates on its side or upside down. Can withstand 60-MPH winds without flameout. Saves fuel. Safe to use. Fits all standard 14 and 16 oz propane cylinders.
Extension Flint Ignitor
g n i c i l p S d n a , e r i W , e l b a C
Catalog Number
CAB-321-30 CAT-320 CAT-320-A CAB-322
Tool Boxes and Tools Item
Part Number
TOOL BOX ONLY
CAT-396
COMPLETE KIT BOX AND TOOLS
CAT 343†
RASP
CAT 321
Replacement blade for Rasp
CAT-321-A
Flint ignitor
CAT-320
Screw driver
CAT-305
Wire brush
CAT-336
Crimping tool
CAT-335
Disk Container
CAT-328
Card Cloth Brush
CAT-313
File and Handle
CAT-329
Mold Sealer
CAT-403
Description
Extension including flint ignitor (30 inches long) Replacement flint ignitor only Replacement flints Lead holding clip - fits all CAA Price Welders
Tools are available separately. † Uses tool box CAT-396
Vertic al Pipe Clamp CAB-319
Holds the welder to a vertical pipe while the Caldweld connection is made. Fits all CAN, CAP or CAT price welders and pipes to 6 inches.
Horizontal Pipe Clamp
Brush CAT-313
The card cloth brush is used to clean all types of copper conductors. Its short stiff bristles provide for easy removal of oxides.
CAB-320
Holds the welder to a horizontal pipe while the Caldweld connection is made. Fits all CAA price welders and pipes to 6 inches.
6
Mold Sealer CAT-403
Mold Sealer is required around the cable on outside of the Caldweld mold for Types CAHA, CAHB, CAHC and CAHE. 2#Package
7 7 7 7 6 2 6 6 8 1
61 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
ERICO PRODUCTS Cadweld ® Cable Connections for Cathodic Protection
Regulated Pipelines
1. The American Society of Mechanical Engineers* (ASME) publishes codes relating to the design and installation of pressure piping systems: 1.1 ANSI/ASME B31.8-1992, Gas Transmission and Distribution Piping Systems. 1.2 ANSI/ASME B31.4-1992, Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia, and Alcohols. 1. In both, under Corrosion Control, the code allows the attachment of electrical leads using exothermic welding but limits the size of the weld metal used to: 2.1 CAl5 for steel pipe. 2.2 CA32XF1 9 for cast, wrought and Ductile Iron pipe. 1. These restrictions allow for the welding of #4 AWG and smaller wire to steel pipe using CADWELD Cathodic Type CAHA connections and #6 AWG and smaller to cast, wrought, and ductile iron using Type CAHB connections. When larger sized conductors must be attached to pressure piping systems covered by these codes, several alternative solutions are available: 3.1 Using a Formed Terminal Bond, a #2 AWG can be welded to cast, wrought and ductile iron with a CA32XF1 9.
3.2 Using a CADWELD Bonding Strap, a 1/16” x 1” copper strip (equivalent to slightly smaller than a #1 AWG) can be welded to a cast, wrought and ductile iron pipe with a CA32XF19. 3.3 The “Punched Strap” Bond (1/16” x 1-1/4” copper, equivalent to slightly less than a 1/0 AWG) can be welded to steel pipe using a CAl5. The 5-hole model is used for “Dresser Type” couplings and the 2-hole model for standard joints. 3.4 The strands of a larger 7 strand conductor can be spread and each strand welded separately as noted in the following table: * Available from: The American Society of Mechanical Engineers, United Engineering Center, 345 East 47th St., New York, NY 10017
Conductor 7 Strand
Welder for Each Strand for Weld Steel Pipe Metal
4/0
CAHAA1H
CA15
3/0 to #1
CAHAA1G
CA15
#2 to #4
CAHAA1G with sleeve Bl331H
CA15
C a b l e , W i r e , a n d S p l i c i n g
1
Thermite welding of larger 7 STRAND cable to pipeline
- 8 6
Pipe
6
CALDWELD CAHA
- 2
6 7 - 7 7
Cable Strand
7 6
62 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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S A F E T R A C K ® Pinbrazing
Satetrack’s Pinbrazing method is a unique patented braze method to apply electrical connectors to steel constructions. A special brazing pin with a silver solder (melting temperature 650°C/1200°F) is melted down in the cable lug hole and creates a brazed Silver Connection® between the cable wires itself and to the piece of steel. Safetrack Pinbrazing is used to solve the problem with mechanical methods where you have higher and higher transition resistance caused by temperature changes during the year; propane gas brazing methods that take a very long time and gives a weak bond because the copper becomes brittle; welding methods where you melt the rail together with the copper cable during very high temperature; or to achieve a Silver Connection ® with an extremely low transition resistance during the whole life time.
g n i c i l p S d n a , e r i W , e l b a Ad van tag es o f Pinb razi ng C Low transition resistance - silver bonding method
High mechanical strength - Binding strength is about 490Nmn2 (50 kp/mm2 - Shear strength is about 245N/mm2 (25 kp/mm2 Low brazing temperature - braze material melts at 650°C (1200°F) Very quick method - braze takes 2 seconds. A bond with grinding and brazing takes less than two seconds Easy to use Quick to learn Safe for the operator and work place Works in all kinds of weather Battery driven -- no need for external power source
6 7 7
Ad van tag es o f Safetr ack ’s Pat ent ed El ect ro ni c Pinbrazing Method
Electronically controlled energy amount - A uniform and safe brazing result - Safe for the pipe - No overheating Automatic adjusted gun - No wearing parts - Self adjusted. Always correct lift level - Braze current directly to the pin - Lightweight - Angle device as an accessory - Extension set - One gun fits all Safetract units Under-voltage protection Brazing pins without fuse wire - No misfired brazing pins. - Easy to handle, no fuse wire. Battery capacity indicator Separate battery units - Increasing the brazing capacity - Charge one while the other is in use - Sealed maintenance free high power batteries Rubber wheels (S101) - Foldable - Easy to transport
Pinbrazing Units
Which Pinbrazing unit you need depends on how many brazings per charge you need to do. S30 XC 40-60 Brazings per charge S101 60-100 Brazings per charge X250 400 Brazings per charge S300 For connecting to welding machines
7 7 6 2 6 6 8 1
63 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
S6 SAFE 9102 Auto matic Pinbrazing Gun Pinbrazing guns have, until now, been equipped with a manual mechanism to set the lift height of the brazing pin in order to compensate for the different sizes of pins, lugs and ferrules. The lift height has to have a certain dimension to give the optimum brazing arc. The S4 gun sets the correct lift height automatically when the gun is brought to the material to which the connection is to be made. The new gun only weighs about 1.1 kg.
S101
Ad van tag es o f t he s elf adj us ti ng gu n:
Eliminates operator error Consistant braze quality Quick and simple operator training Automatic adjustment of height Quick couplings for cables
S30X/C Electr oni c Pinbr azing Uni t S30X/C is a small hand bearable pinbrazing unit made specially for maintenance work on railways and cathodic protection installations. S30X/C is electronically steered, driven by three 12 volt batteries which are easily exchangeable with a cassette system. Handy SAFE 9361. Braze pins with fuse wire are used. Ad van tag es o f t he S30X/C
S4 automatic gun Constant energy Very fast method - 2 second brazing time Easy to use Separate battery boxes High operator safety
S101 S101 makes up to 100 brazings per charge. The patented S101 is a lightweight, easily transported pinbrazing unit adapted for brazing electrical contacts to railway lines. S101 is delivered with a patented pistol - S4. S101 has both rubber transport wheels and insulated rail guide wheels. The transport wheels act as a stabilizor. S101 is powered by 3 piece maintenance free, sealed, high powered batteries in a cassette.
C a b l e , W i r e , a n d S p l i c i n g
Exchange cassettes can be fitted to increase capacity, these can also be charged separately. S101 uses brazing pins without fuse wires. Ad van tag es o f S101
S4 automatic gun Constant energy Very fast method - 2 second brazing time Easy to use Separate battery cassettes ope safety High operator e g t 50 kg Weight Dimension W 350 mm x H 380 mm x L 800 mm Dimensi Voltage 36 V DC
1
- 8 6 6
- 2
6 7 - 7 7 7 6
S30X/C Electronic Pinbrazing Unit
64 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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S A F E T R A C K ® Pinbrazing
g n i c i l p X-250 Pinbrazing and SAFEBOND ® Unit S X250 Makes 400 brazings per charge. d The patented X250 is for large production of Pinbrazing n a and SAFEBOND connectors. For example the , e manufacturers of switch panels, pipe industry or large r i W construction sites. , e l b X250 makes 400 Pinbrazings per charge or 200 a SAFEBOND connections. But the built-in 15A charger C makes it possible for continous use. The included
6 7 7 7 7 6 2 -
Heavy Duty gun, S6 for Pinbrazing and SB6 for Safebonding is made for the toughest use. Pinbrazing and SAFEBOND Battery driven unit for larger production of Pinbrazing and SAFEBOND connections. Allows to do up to 400 Pinbrazings in one charge or 200 SAFEBONDs. When connecting the built-in and included digital 15A/230VAC charger one can make bondings continuously. The new digital electronic in X-250 allows to SAFEBOND as large as 70mm² copper cables. The batteries, 3x42Ah, are sealed and maintenance free. Weight: X-250: 74.5 kg (164 lb). The unit is equipped with 3x42Ah sealed batteries.
S300 Electronic Pinbrazing Unit for Use with Welding Machine When a large number of brazings is needed for applications such as pipe coating yards, lay barges, offshore etc. then the S300 unit can be used. The unit is simply connected to a standard welding machine. Delivered with: S5 Automatic pin brazing gun, electronic unit, grounding device and 3M plus/minus cables. The equipment is designed for use with welding machines with an open maximum circuit voltage of approximately 80V. Ad van tag es Comp ared to Fus e Wired Syst ems
Automatic pin brazing gun, S5 Use of brazing pins without fuse wire No “waste” of brazing pins Low maintenance required
Consumables
To make a pin brazing connection one must use some consumables. These are made especially for the Pinbrazing method. Brazing P ins - the patented “bullits” that you insert in the gun; the only melting part in the process is silver Ferrules - prevent the gun not to be soldered to the work piece And a large assortment of different J umper Bonds or cable lugs, brazing sleeves etc.
6 6 8 1
65 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
Brazing Pins The Pinbrazing system use a special patented silver containing brazing pin with a melting temperature of 650°C (1200°F). The special pin brazing technique ensures that it is only the solder material that melts, never the steel structure. Brazing pins for use within Cathodic Protection and Grounding systems:
Ferrules Ferrules are used when Pinbrazing to prevent the gun from becoming stuck to the work piece and also for evenly distributing the oxygen.
Brazing Pins SAF E Number
Dimension in mm
Qty/Pack
10051
Ø8
100
10301
Ø 8 extra
100
10191
Ø 9.5
100
M8, threaded brazing pin, L=16
10381
50
M10, threaded brazing pin, L=24
10401
50
M12, threaded brazing pin, L=24
10421
Cable Lugs Cable Lugs - Field Made Bonds It is possible to make your own bond with a special cable lug made for Pin Brazing. It is very important that this lug is exactly manufactured for the brazing method to secure a perfect bond. You crimp the cable to the lug with a crimping tool. The lugs are supplied in a kit with brazing pins and ferrules so there is no risk of mixing the material.
C a b l e , W i r e , a n d S p l i c i n g
50
1
- 8 6 6
- 2
Brazing Pins and Ferrules Ferrules
SAFE Number
BV. Number
Dimension
SAFE 2003
0624680
Ø 8 mm
SAFE 2009
-
Ø 9.5 mm
SAFE 2012
-
Ø 12 mm
C Cable Lugs f or Pinbrazing to the Cable When using a special brazing lug where you pin braze W the cable with the lug and also to the work piece you achieve the lowest possible transition resistance as you do with a pre-manufactured J umper Bond. This cable lug is also Pinbrazed to the cable and no crimping tool is needed. The cable is inserted in the lug which is flattened and the cable is then brazed to the lug by placing the brazing pin in the flattened hole.
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S A F E T R A C K ® Pinbrazing
Brazing Sleeves With these you can pinbraze your cables together without using mechanical pressing tools...and you get a long lasting Silver Connection® between the cable wires itself.
g Jumper Bonds - Connectors n The SAFETRACK®J umper Bonds / Connectors have i c i special cable lugs made for pin brazing in both ends. l p The bonds are produced in a special way so that it is S d the actual wire itself in the cable that is silver brazed. n This unique design ensures an extremely low transition a , resistance and a long life bond that withstand corrosion e r extremely well. i W , e l b a C
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Tools
Description 8 Inch File Wire Brush Card Cloth Brush Crimping Tool 6 Inch Screwdriver Flint Igniter Mold Cleaning Brush Tool Kit with Tools Listed Above Except Rasp Tool Kit with Tools Listed Above And Rasp Tool Box Only Rasp - Tempered steel, curved rasp is recommended for removing rust and mill scale from steel and cast iron surfaces. The blade is replaceable. Replaceable Blade for Rasp Flint Igniter Extension - Allows the installer to stand 36” from the mold. Flint Ignitor not included. Flint Ignitor - Used to ignite the starting powder. Each mold that is sold with a frame has a Flint Ignitor included. Replacement Flints available. Flint Ignitor Replacement Flints Packing Material - Used to prevent the molten weld metal from leaking out of the mold. When the cable opening becomes worn from heavy use, the packing material may be used to prolong mold use. It is also used around 7 strand cable to prevent leaking. Packing material comes in a 1 lb or 5 lb package. Note packing material to be used on outside of mold only. If packing gets into weld cavity, gassy weld will result.
Part Number 38-0304-00 38-0305-00 38-0306-00 38-0307-00 38-0308-00 38-0309-00 38-3922-00 38-0302-00 38-0303-02 38-0303-00
38-0101-00
38-0101-01 38-0904-00
38-0309-00
38-0309-01
67 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
Ac ces so ri es f or Pin br azin g Un it s
Description Battery Charger 3A Battery Charger 5A Battery Charger for Car Use High Power Batteries 13 AH (S30XC) High Power Batteries 16AH (S30XC) High Power Batteries 26 AH (S101)
Part Number SAFE 8052 SAFE 8049 SAFE 8055 SAFE 8092 SAFE 8903 SAFE 8036
Ground Magnet Standard Ground With Super Magnet For Cathodic Protection Ground Clamp
SAFE 8067 SAFE 8069 SAFE 8070
Grinding Wheel, Silicon Free Carbide Burr Handy 2, Rail Trolley (S30XC)
SAFE 8025 SAFE 8014 SAFE 9361
Separate Battery Box for 16 AH (S30XC) Excluding Batteries With Lid and Handle Separate Battery Box for 13 AH (S30XC) Excluding Batteries With Lid and Handle Battery Adapter for Charging (S30XC) of Separate Battery Box
SAFE 9320 SAFE 9321 SAFE 9318
Angle Device for S4 Gun
SAFE 9232
Pin Holder 8-9, 5 Pin Holder M8 Pin Holder M10 Pin Holder M12 Ring Holder 8-9,5 Ring Holder M8/M10/M12 Extension Set for S4 / 8-9,5 Extension Set Threaded Pins
SAFE 9211 SAFE 9213 SAFE 9215 SAFE 9217 SAFE 9202 SAFE 9204 SAFE 9227 SAFE 9229
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g n i c i l p S d n a , e r i W , e l b a C
Safety Vests on the Construction Site
At the construction site, the visibility of flaggers is key to their safety. Construction safety vests are not only ideal, but can fulfill a requirement from the Occupational Safety and Health Administration OSHA. According to OSHA, garments for flaggers can be a variety of fluorescent colors, including orange, yellow or yellow green. These garments can be construction safety vests, shirts or jackets. Flaggers working at night should wear construction safety vests or comparable garments with a retro re flective material. The retro reflective material can be numerous colors, including orange, yellow, white, or a fluorescent color. OSHA requires that the re flective material be visible to a distance of 1,000 feet away.
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69 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
R O YS T O N P R O D U C T S Roysto n Tapecoat Handy Caps™
Roysto n Tapecoat Handy Cap IP Exothermic Weld Groundi ng Connection No Liquid Primer Needed Easy Field-Applied Corrosion Protection Ideal for Keyhole Applications Dome and Tunnel Provide Easy Access Tapecoat Gray Adhesive Eliminates Liquid Primer Elastomeric Compound Encases Weld Profile Serrations Conform to Small Diameters
Handy Cap IP is a prefabricated assembly designed to provide quick, field-applied corrosion protection to anode and test lead wire welds on metal pipe and tanks. This economical product is ideal for use in limited access applications. New Handy Cap IP now adds the innovative technology of Tapecoat Gray Adhesive to its unique design. The integration of a primer in Tapecoat Gray makes field application of Handy Cap IP easier and more economical. Tapecoat Gray Adhesive bonds the tough outer shell of the Handy Cap IP to the bare metal weld area and surrounding plant applied coating. Innovative Tapecoat Gray incorporates an integrated primer in its adhesive and provides exceptional bonding without the costly application of liquid primer. A protective compound within the dome molds itself over the irregular welded profile and encases the exothermic connection.
underneath the wire. Push the lead wire back down on the pipe and press the elastomeric compound into firm contact with the pipe over the entire area. No further protection is required when the Handy Cap IP covers the entire exposed metal area. Uncovered areas should be protected with primerless Tapecoat or Royston tapes. Remove the narrow plastic release film to accommodate tool use for keyhole applications. Typical Properties
Construction - Molded plastic dome filled with corrosion resistant compound on a base of thick elastomeric tape. Dimension:Overall: 4” x 4” Plastic Sheet: 2.75” x 4”(serrated) Sheet Thickness: 10 mils Plastic Dome: 1.625” diameter/ .8” height Adhesive Thickness: 165 mils Weight: 2.8 oz Application Temperature: - 20˚F to 120˚F (-29˚C to 49˚C) Service Temperature: -40˚F to 150˚F (-40˚C to 66˚C) Shelf Life: Rotate yearly
C a b l e , W i r e , a n d S p l i c i n g
Ap pl ic ati on Inf or mat io n
1. Clean all mud, dirt, grease, oil and other contaminants from the metal surface and mill coating which is to be covered. The Handy Cap IP incorporates an integrated primer in its Tapecoat Gray Adhesive and does not require the use of a liquid primer prior to application. 1. Remove the release paper from the bottom of the Handy Cap IP. Bend the plastic sheet inward at the serrations when applying to small diameter pipe. Position and place the Handy Cap IP on the welded area with the tunnel over the lead wire. 1.
Push the dome of the cap firmly into the weld area. Lift the lead wire away from the pipe and squeeze the adhesive compound completely around and
Roysto n Handy Cap XL IP Exothermic Weld Groundi ng Connecti on Handy Cap XL IP Handy Cap XL IP is a prefabricated assembly designed to provide quick, field-applied corrosion protection to anode and test lead wire welds on metal pipe and tanks. This economical product is ideal for use in limited access applications. New Handy Cap XL IP now adds the innovative technology of Tapecoat Gray Adhesive to its unique design. The integration of a primer in Tapecoat Gray makes field application of Handy Cap XL IP easier and more economical.
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Roysto n Tapecoat Handy Cap Standard Ap pl ic ati on Inf or mat io n
g n i c i l p S d n a , e r i W , e l b a C
1. Clean all mud, dirt, grease, oil and other contaminants from the metal surface and mill coating which is to be covered. The Handy Cap XL IP incorporates an integrated primer in its Tapecoat Gray Adhesive and does not require the use of a liquid primer prior to application. 2. Remove the release paper from the bottom of the Handy Cap XL IP. Bend the plastic sheet inward at the serrations when applying to small diameter pipe. Position and place the Handy Cap XL IP on the welded area with the tunnel over the lead wire. 3. Push the dome of the cap firmly into the weld area. Lift the lead wire away from the pipe and squeeze the adhesive compound completely around and underneath the wire. Push the lead wire back down on the pipe and press the elastomeric compound into firm contact with the pipe over the entire area. No further protection is required when the Handy Cap XL IP covers the entire exposed metal area. Uncovered areas should be protected with primerless Tapecoat or Royston tapes. Remove the narrow plastic release film to accommodate tool use for keyhole applications. Typical Properties
The Royston Tapecoat Handy Cap™ is a 4” x 4” prefabricated assembly designed for cathodic protection of leads to pipes and tanks. When pressed by hand into position over the anode lead wire weld, it forms a thick, highly resistant electrical insulation seal over the weld, the end of the lead wire and the surrounding area of the pipe or tank. Royston Tapecoat Handy Cap is easily applied and economical. It may be used on all anode lead wire and test wire weld areas. It is especially useful for welds on mill coated pipe where only a small part of the coating has been removed to permit installation of the thermite grounding connections. It is ideal for use in limited access situations, because it can be manipulated easily and applied at arm’s length. The Handy Cap requires use of the Royston Roybond 747 Primer. A top plastic sheet formed with an igloo shaped dome and entry tunnel for the lead wire A special elastomeric compound in the plastic dome, which is firm enough to resist flow at all normally encountered application and operation temperatures, but soft enough to mold itself around and completely cover the irregular welded profile On either side of the dome are a double row of parallel, flexibilizing serrations to assist with conforming around small diameter pipe A base of Royston Tac-Tape, a black unbacked elastomeric tape with exceptional adhesive properties, for bonding firmly to the metal surface, when used with Royston Roybond 747 primer.
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1.
Clean all mud, dirt, grease, oil and other contaminants from the metal surface and any part of the mill applied coating which is to be covered. Apply a coat of Royston Roybond 747 Primer and allow to dry to a non-glossy appearance, which will take about 5 minutes, depending on humidity and temperature. 2. Remove the release paper from the bottom of the Royston Tapecoat Handy Cap. Bend the plastic sheet inward at the serrations when applying to small diameter pipe. Position and place the Handy Cap on the welded area with the tunnel over the lead wire.
71 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CABLE, WIRE, AND SPLICING Cable, Wire, Splicing Materials, Bondin g Materials, and Accessories
3. Push the dome of the cap firmly into the weld area. Now lift the lead wire away from the pipe and squeeze the black rubber compound completely around and underneath the wire. Then push the lead wire back down on the pipe and press the elastomeric compound into firm contact with the pipe over the entire area. No further protection is necessary when Royston Tapecoat Handy Cap covers the entire exposed metal area. Uncovered areas should be protected by applying tape or mastic, such as Royston Blue Max Water Pipe Line Tape CP or Royston Roskote Mastic. When coating or wrapping the Royston Tapecoat Handy Cap, remove the narrow strips of plastic release film on the top of the cap. This will assure maximum protection by effecting a positive waterproof seal. Typical Properties
Construction molded plastic cap filled with corrosion resistant compound on a base of thick elastomeric tape Dimensions overall: 4” x 4” Plastic sheet: 2.75” x 4” (serrated) Sheet thickness: 10 mils Plastic dome: 1.625” dia, 0.8” height Adhesive thickness: 165 mils Weight 2.1 oz Application temperature -20 to +120°F Service temperature -40 to +185°F Shelf life: Rotate annually
Roysto n Caps and Sealers Caps and Sealers For Truly Sound Connections
Strong wire connections are important for all cathodic protection systems. To create reliable connections that will last for many years, Corrpro supplies easy-to-use weld caps and sealers. These include Royston Handy Caps, thermite weld caps, and Kop-Coat®bitumastic. Royston Hand Caps are the complete weld-connection sealers. They are designed to fit any welded connection, and are installed simply by pressing firmly into place. The four-inch-square base of the cap is made from 125-mil Tac-Tape®. Because the tape possesses exceptional adhesive properties, it will strongly bond to a wide variety of substrates without the use of a primer. It is also resistant to moisture and weathering, and will not shrink, crack, or harden at temperatures below 0° Fahrenheit. Contained in a plastic dome on the Handy Cap is an elastomeric compound. The compound forms a highly resistant insulation around the thermite weld. This material is soft enough to mold to irregular-shaped welds, but firm enough to remain stable at normally encountered installation temperatures. As an alternative to the Handy Cap, Corrpro also distributes weld caps and bitumastic. The caps re made from high-density polyethylene, and can be used to protect most types of thermite welds. A shield against corrosion and moisture is created by filling the caps with a cold-applied bitumastic, such as Kop-Coat. The Kop-Coat sealer bonds to any clean metal surface without the use of a primer, and forms a thick, tough coating around wire connections. It will not oxidize, alligator, or crack, and is resistant to moisture, chloride ions, and corrosive atmospheric fumes. Ap pl ic ati on s
Handy Caps and weld caps with bitumastic seal protect anode and test lead welded connections. They are designed for buried applications, and are ideal for welds on mill-coated pipe, where only a small portion of coating has been removed. The caps should not be used in areas that have direct contact with potable water. Kop-Coat bitumastic is considered a corrosive solid, and must be shipped according to established safety regulations.
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Ordering Procedure
Corrpro stocks Royston Handy Caps, weld caps, and Kop-Coat bitumastic. To order the right connection sealer for your particular application, indicate the type and the quantity of cap desired. The Kop-Coat bitumastic coating is sold separately, and is packaged in one- and five-gallon containers. Each gallon will fill between 175 and 200 weld caps.
g n i c i l p S d n a , e r i W , e l b a C
Ordering Procedure Example
Item Quantity Product Quantity Product
Example 800 Weld caps 4 gallons Kop-Coat Bitumastic
Kop-Coat Order Information
Standard Unit Package 1 gallon (3.8 L) 5 gallons (18.9 L)
Weight lbs (kg) 12 (5.4) 60 (27.2)
Standard Carton 4 gallons (15.1 L) -
ENCAPSULATION COMPOUND
THERMITE WELD CONNECTION
PIPELINE LEAD WIRE
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TAC–TAPE
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HANDY–CAP
73 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CATHODIC PROTECTION SYSTEMS Impressed Current, Water Storage, and Hydrocarbon Leak Detection
CATHODIC PROTECTION SYSTEMS Impressed Current Corrpro® Tank-Pak® Corrpro® The Grid™
Water Stor age Corrpro®Permanode® Water Storage Tank System
Hydrocarbon Leak Detection SensorComm TLD 5000 SensorComm TT5000 Sensor Cable
C a t h o d i c P r o t e c t i o n S y s t e m s
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Environment •
Cathodic Protection Energy • Infrastructure 74
© 2008 Corrpro Companies, Inc. • All Rights Reserved
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IMPRESSED CURRENT Corrpro ® TANK-PAK® Impressed Current System for Underground Storage Tanks
Protection For Underground Storage Tanks
Meeting EPA corrosion control requirements for underground storage tanks can be costly and frustrating. To address this problem, Corrpro developed TANK-PAK, an impressed-current cathodic protection system that can upgrade an existing storage tank for less than 10% of the cost of replacement. The system is based on characteristics common to most fueling systems, but also contains the flexibility to meet site s specific requirements. A custom TANK-PAK system is m created for a particular location by using soil samples e t s and diagrams of existing tanks and piping. Installation y S of the system requires only minor drilling. n The TANK-PAK system consists of anodes, lead wire, o a junction box, and a recti fier. The anodes provided are i t c packaged in Corrpro’s Spira-Pak®canisters, and are e surrounded by metallurgical coke breeze backfill. The t o r backfill provides the anodes with a uniform environment P for low-resistance contact to the earth and extended c i d life. To install the anode canisters, openings are cut o into the pavement, and an auger is then used to drill h t a holes for anode placement. Once the anodes are in C place, lead wires are slot cut into the pavement and connected to Corrpro’s standard fiberglass junction box. The box is NEMA Type 4X rated, and provides superior
protection from all types of weather conditions. Power for the system is furnished by a specially manufactured rectifier, which is air cooled. Corrpro engineers design each TANK-PAK system to deliver optimum corrosion protection. To ensure that this protection level is achieved, it is recommended that the system is installed either by a certified tank installer, or Corrpro’s own construction crews. Regardless of which option is selected, Corrpro technicians will energize and test the system once the installation is complete. The minimum design life for the TANK-PAK system is 20 years. Ap pl ic ati on s
TANK-PAK is designed to protect existing underground storage tanks. It prevents corrosion attack on both the steel tanks and piping, and can be installed while a service station remains open for business. Ordering Procedure
The TANK-PAK system is custom made to satisfy design specifications. To learn how the system can be used to effectively protect your UST system, contact your local Corrpro representative.
RECTIFIER PRODUCT PIPING
DISPENSER 6 7 7 7 7 6 2 6 6
Please Note:
Vent Liners are typically fiberglass and connection is made to the tank, sub-pump, or one of the tank risers. VENTS
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ANODES UNDERGROUND TANKS
75 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CATHODIC PROTECTION SYSTEMS Impressed Current, Water Storage, and Hydrocarbon Leak Detection
Corrpro ® The Grid™ Impressed Current System for Aboveground Storage Tank Bottoms
Protection For Aboveground Storage Tank Bottoms
Cathodic protection is an economical method for controlling corrosion on the bottoms of aboveground storage tanks. While sacrificial systems can be used, impressed current systems have proven to be more effective and easier to install. For new storage tanks with secondary containment liners and older tanks retrofitted with an additional tank bottom, Corrpro offers The Grid, an impressed current system with a design life of 20 to 50 years, depending on project requirements. The system is comprised of ribbon anodes evenly spaced in a parallel configuration typically on 5 ft. centers. Through resistance welding, the anodes are attached to multiple distributor bars to create a grid shaped pattern. The close anode spacing and redundant electrical connections created by this design ensure uniform current distribution to all areas of the tank bottom. The ribbon anodes used in this system are made from a titanium substrate, which is coated with a mixed metal oxide catalyst. Because the titanium substrate is naturally protected by an oxidizing film, the ribbon anode remains dimensionally stable over the life of the system. Direct current transfer is accomplished through the mixed metal oxide catalyst, which is highly conductive and fully oxidized so that higher current outputs are possible. On new tank installations, the anodes are placed in a layer of sand above the secondary containment liner. For older tanks that are being retro fitted with a secondary tank bottom, the anodes are again placed above the liner in a layer of sand, and may be covered with a plastic isolation mesh to protect against shorting to the tank bottom. No field splices are necessary with The Grid system. The connection between the lead wire and the main power distributor bar is made at the factory. It is encased in an epoxy tube, and is totally water tight. Reference cells used in the system include Corrpro’s Permacell Plus, a copper/copper sulfate cell. J unction boxes are offered with either cast aluminum cases, for areas requiring explosion-proof equipment, or in fiberglass cases, which are NEMA Type 4X rated. Rectifiers are provided to meet speci fic project requirements.
Typical Ap plications
The Grid system is designed for protection of aboveground storage tank bottoms. It may be used on new tank installations with secondary containment liners, or existing tanks retrofitted with or without a double bottom. The system can be installed by Corrpro’s trained technicians or Corrpro certi fied installer. Ordering Procedure
Corrpro’s tank bottom system is custom made to satisfy design specifications. To learn how the system can be used to effectively protect your structure, contact your local Corrpro representative.
The Grid Impressed Current System for Aboveground Storage Tank Bottoms
C a t h o d i c P r o t e c t i o n S y s t e m s
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TITANIUM ANODE RIBBON JUNCTION BOX
CONDUCTOR BAR REFERENCE ELECTRODES
REFERENCE ELECTRODE TANK WALL TANK BOTTOM
s m e t s y S n o i t c e t o r P c i d o h t a C
COMPACTED SAND BACKFILL
8”
LEAD WIRE POWER FEED POINT TO MAIN CONDUCTOR BAR JUNCTION BOX PLAN VIEW
CONDUIT
TITANIUM ANODE RIBBON SECONDARY CONTAINMENT MEMBRANE
RING WALL
CROSS SECTION
Please note: This drawing is a typical schematic representation of installation.
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77 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CATHODIC PROTECTION SYSTEMS Impressed Current, Water Storage, and Hydrocarbon Leak Detection
WA T E R S T O R A G E Corrpro ® Permanode ® Water Storage Tank System
Continuous Protection for Tank Interiors
Water storage tanks are extremely susceptible to corrosion attack. Cathodic protection is a proven method for combating this attack and preventing unexpected service interruptions and costly repairs. Since 1948, Corrpro has designed, installed, and serviced cathodic protection systems on water storage tanks. Today, P ermanode, an innovative impressedcurrent cathodic protection system, can be used on all types of water tanks in accordance with AWWA and NACE standards. In areas where icing is a problem, the system is installed by suspending anodes horizontally. The anodes used in this system are made from a preciousmetal wire or rod. They are lightweight and provide even current distribution to all areas of the tank. To support the anodes, flexible tethered supports are used. Because the supports allow extra movement, the anodes can adjust slightly to avoid damage from ice. At least two permanent reference cells are included with the system, which are also attached to the tethered supports. Reference cell and lead wire connections are completed in Corrpro’s standard fiberglass junction box, which is placed on the outside of the tank opposite a watertight pressure fitting. For tanks that are not susceptible to icing, the anodes in the Permanode system may be suspended horizontally or vertically. On the vertically suspended systems, the
anodes are supported from the roof of the tank, and are kept taught by weights attached to their opposite end. Like the tank icing system, the non-icing vertical system also contains at least two Corrpro Permacell™ copper/ copper sulfate reference cells. Lead wires for the cells are attached to the tank’s roof, but the cells themselves are located near the lower bowl or base of the tank. Both configurations of the Permanode system are installed by trained Corrpro technicians. These same technicians are also available for routine maintenance and repairs. Power is provided to the tank system through an electronically controlled rectifier. The unit automatically adjusts to meet established protection levels, ensuring optimum performance. Ap pl ic ati on s
Corrpro’s impressed-current cathodic protection system can be used to stop the corrosion attack on both elevated and ground level water storage tanks. It can be used in conjunction with coatings, and is designed to deliver a minimum of 20 years of protection. The system also can be used to halt corrosion on other water and wastewater treatment equipment.
C a t h o d i c P r o t e c t i o n S y s t e m s
Ordering Procedures
Corrpro’s Permanode tank system is custom made to satisy design specifications. To learn how the system can be used to effectively protect your structure, contact your local Corrpro Waterworks representative.
STEEL ANCHORS WELDED TO SIDE WALL
PRECIOUS METAL ANODE
POLYESTER ROPE SUPPORTS PRECIOUS METAL ANODE
REFERENCE CELL
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REFERENCE CELL SUPPORT SYSTEM BOLTED TO ROOF FOR ANODES AND REFERENCE ELECTRODES
SUBMERGED ANODE SUPPORT SYSTEM
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PRECIOUS METAL ANODE
RECTIFIER
PRECIOUS METAL ANODE
7
CONDUIT AND CABLES TO TOP OF TANK
7
REFERENCE CELL PRESSURE FITTING
- 7 7 6
RECTIFIER
REFERENCE CELL ICING CONFIGURATION
NON – ICING CONFIGURATION
ANSI & NSF 61 Compliant for potable water applications. 78 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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HYDROCARBON LEAK DETECTION Sensor Comm TLD 5000 Buried Valve Monitoring
s m e t s y S n o i t c e t o r P c i d o h t a C
SensorComm TLD 5000
Features
Continuous Monitoring Low Cost No False Alarms No Monitoring Fees No Testing Down Time No Probe Cleaning Battery Operated
Ap pl ic ati on s
Aboveground Fuel Storage Tanks Buried Valves Manifolds Double Wall Sumps and UST’s Buried Pipelines and Piping
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Buried Double Wall Tanks And Sumps 79 © 2008 Corrpro Companies, Inc. • All Rights Reserved
CATHODIC PROTECTION SYSTEMS Impressed Current, Water Storage, and Hydrocarbon Leak Detection
Sensor Comm TT5000 Sensor Cable The Corrpro-SensorComm leak detection system represents the industry's most dependable and cost effective system in use today. These leak detection systems have already been installed under hundreds of above ground storage tanks, providing continuous, around-the-clock monitoring of active leaks which may occur. The Corrpro-SensorComm leak detection system represents state-of-the art technology, with a zero false alarm rate at an attractive price.
TT5000 Sensor Cable
The cable is about 3/8” in diameter. It is sensitive to liquid hydrocarbons (e.g. jet fuel, gasoline, diesel, crude oil, naphtha, etc.) at any point along its length. The cable can be installed in lengths as short as 0.5 meters or as long as necessary (the longest pipeline installation to date is 35 km). The cable operates by absorbing small amounts of fuel escaping into the soil around a buried pipeline, buried valve flange, under an tank floor or accumulations of free liquid in a sump. As the fuel is absorbed, the specially formulated conductive polymer jacket of the sensor cable swells and thickens. The conductive wall material contacts two electrode wires in the core of the cable and activates the alarm and location circuitry. The cable uses less that 0.5 mA of current at less than 5 volts to perform detection and leak location measurements. (The cable is considered intrinsically safe at these low energy levels and is approved for installation in all hazardous areas.) The cable and instrumentation systems have the ability to locate the point of liquid contact to within about +/- 1 meter along the cable length providing a high degree of accuracy for ef ficient leak investigation and remediation while the incident is still in its earliest stages. Response time of the sensor cable depends on the ground and fluid temperature and upon the volatility of the leaking fuel. It may take anywhere form a few minutes (20C gasoline) to more than an hour for the cable to respond (cold diesel). However, since the cable responds to the first edge of the plume of fuel in the soil, the dominate factor in the overall leak response is time it takes for the fuel leak to spread through the soil to the cable location.
Cross-section of sensor cable prior to contact with liquid hydrocarbon fuel.
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Cross-section of sensor cable after fuel contact. Note thicker wall and conductive path from one electrode to the opposite electrode.
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s m e t s y S n o i t c e t o r P c i d o h t a C
Typical 120’ Diameter Leak Detection Installment
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81 © 2008 Corrpro Companies, Inc. • All Rights Reserved
COATINGS, ADHESIVES, AND TAPES Coatings, Adhesiv es, and Tapes
COATINGS, ADHESIVES, AND TAPES Central Plastics STAC Coating System
3M™ C o a t i n g s , A d h e s i v e s , a n d T a p e s
3M™ Tapes 3M™ Epoxy Coating Materials
Berry Plastics Corpor ation Polyken® Covalence®
KEMA Coatings, Inc Proshield Royston Coatings STOPAQ ® AMCORR
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Environment •
Cathodic Protection Energy • Infrastructure 82
© 2008 Corrpro Companies, Inc. • All Rights Reserved
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CENTRAL PLASTICS STAC Coating System
The STAC Coating System is a petrolatum based, multilayer barrier designed to isolate all metal surfaces. STAC systems were developed for long term protection of metal surfaces in the most severe atmospheric, buried and submerged environments. The STAC Coating System is not a form of paint but rather a foolproof, multi-purpose, hand-applied membrane wrap system. STAC coatings are applied over wire-brushed surfaces so no abrasive blasting is required.
s e p a T d n a The STAC Coating System consists of: STACprime, , s STACfill, STACwrap and STACguard. e v i s Features e h Non-toxic and non-combustive d A Chemically inert , s Contains no VOC’s g Does not polymerize and harden n i Does not crack or peel t a Accomodates vibrations and movement of the o C substrate over a wide temperature range
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83 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
3M ™ T A P E S Corro sio n Protecti on Tape, Insulati ng and Spli cin g Tape, Masti c Tape, Vinyl Electr ic Tape 3M™ Scot ch fi l™ Electric al Putty Tape This black electrical grade, rubber-based, self-fusing insulating putty is supplied in tape form.
Scotch fil Electrical Putty Tape
3M™ Scotch Scot ch fi l™ Electrical Insulation In Tape An electrical grade, rubber-based, elastic-type putty in tape form. Use it as a build-up compound on highly irregular surfaces, such as fittings and valves, to provide a smooth, waterproof taping surface. Scotch ®
Linerl ess Rubber Spli cin g Tape 130 C A highly conformable linerless ethylene propylene rubber (EPR) high-voltage insulating tape that provides excellent chemical dissipation of splice heat.
Scotch Linerless Rubber Splicing Tape 130 C
Scotch ®
Rubber Spli cin g Tape 23 A highly conformable, self-fusing Ethylene Propylene Rubber (EPR) based high-insulating voltage tape. Schotch 23 has a “snakeskin” liner that is easily removed as the tape is applied. 3M™ Vinyl Electri cal Tape Since inventing the first vinyl electrical tape, 3M has continued to improve tape technology and offers a 3M™ or Scotch® Electrical Tape for nearly every application. Vinyl tapes from 3M provide high dielectric strength as well as resistance to moisture, UV rays, abrasion, corrosion, alkalies and acids. The aggressive pressuresensitive rubber-based adhesive performs well over
a range of temperatures. Fade-resistant colored vinyl tapes ensure fast identification of electrical phases, leads, piping and safety areas. Vinyl tapes provide primary electrical insulation up to 600 volts and can be used in jacketing application for high-voltage cables and wire harnessing. Scotch ® Premium VInyl Electri cal Tape Super 88 Black, 8.5 mil heavy duty, premium grade allweather vinyl electrical insulating tape that maintains conformabilitiy for cold weather applications.
Scotch Premium Vinyl Electrical Tape Super 88
Scotch ® Super 33+ Viny l Elect ric al Tape Black, 7 mil premium grade all-weather vinyl electrical insulating tape with an aggressive adhesive and elastic backing that enables it to easily conform to irregular surfaces to water-resistant electrical and mechanical protection.
Scotch ® Vinyl Electri cal Tape 33 A quality, general purpose PVC electral insulating tape that can provide excellent mechanical protection with minimum bulk.
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Scotch Vinyl Electrical Tape 33
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3M™ Corro sio n Protect ion Tapes 3M Corrosion Protection products can help provide protection on pipes, conduits, fittings and joints, etc. 84
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3M™ Scot chr ap™ All-Weather Corrosion Protection Tape 50 This 10 mil tape with PVC backing is all -weather performance and corrosion resistant and has a high quality adhesive. Apply this tape over a wide temperature range and is resistant to impact, abrasions and punctures.
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3M™ Scot chr ap™ All-Weather Corrosion Protection Tape 51 This 20 mil tape with PVC backing is all-weather performance and corrosion resistant and has a high quality adhesive. Apply this tape over a wide temperature range and is resistant to impact, abrasions and punctures. 3M™ Scotch rap™ Pipe Primer A quick-drying, no-sag rubber base primer that permeates metal surface irregularities, preparing the surface for tape application
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Scotch Electrical Grounding Braid 25
Scotch ® Electric al Insulating Varnished Cambric Tape 2510 and 2520 Straight weave cotton cambric fabric tape, oil primed and coated with high-grade yellow electrical insulating varnish for quality electrical insulating. Scotch ® Electric al Semi-Condu cti ng Tape 13 A highly conformable, semi-conducting Ethylene Propylene Rubber (EP R) based high-voltage splicing tape which elongates easily to conform to irregular shapes and retains its conductivity when stretched. Scotch ® Electric al Shieldin g Tape 24 An all-metal, flat, open-weave shielding braid that is compatible with power cable insulations and all highvoltage splicing and terminating materials.
3M™ Tem fl ex™ Vinyl Corrosion Protection Tape 1200 This 20 mil vinyl corrosion protection tape is a general purpose corrosion resistant tape
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Scotch ® Electric al Grounding Braid 25 A flat, all-metal woven electrical grounding braid that is compatible with all power cable insulations and highvoltage splicing and terminating materials.
3M™ Insul ating and Spli cin g Tape A variety of tapes are available from 3M to meet your insulating and splicing requirements. For example, Scotch Linerless Rubber Splicing Tape 130C is a highly conformable, linerless, high voltage insulating tape that provides excellent thermal dissipation of splice heat and meets industry specifications. 3M™ Lin erless Electri cal Rubb er Tape 2242 A highly conformable, linerless ethylene propylene rubber (EPR) base tape 3M™ TemFlex™ Rubber Splicing Tape 2155 An economical low voltage rubber vinyl insulating tape that is self-fusing.
Scotch ® Fire Retardant Electric Ar c Proo fi ng Tape 77 Designed to protect all types of electrical cables where exposed to potential failures of other high voltage cables or exposed to other high energy cables. Scotch ® Self-fusing Sili cone Rubber Electr ical Tape 70 A high-temperature, arc-and-track resistant tape composed of self-fusing inorganic silicone rubber with an easy-tear and easy-strip line. Scotch ® Self-fusing Silicone Heavy Duty Triangu lar Elect ric al Tape 70 HDT A high-temperature, arc-and-track resistant tape with a triangular tapered edge profile and a blue guideline to make half-taping application easier.
85 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
3M™ TAPES Corro sio n Protecti on Tape, Insulati ng and Spli cin g Tape, Masti c Tape, Vinyl Electr ic Tape Scotch ® Electri cal Insulating Varnished Cambric Tape 2510 and 2520 Straight weave cotton cambric fabric tape, oil primed and coated with high-grade yellow electrical insulating varnish for quality electrical insulating.
Scotch ® Self-fusing Sili cone Rubber Electr ical Tape 70 A high-temperature, arc-and-track resistant tape composed of self-fusing inorganic silicone rubber with an easy-tear and easy-strip line.
Scotch ® Electri cal Semi-Conducti ng Tape 13 A highly conformable, semi-conducting Ethylene Propylene Rubber (EPR) based high-voltage splicing tape which elongates easily to conform to irregular shapes and retains its conductivity when stretched.
Scotch ® Self-fusing Silicone Heavy Duty Triangu lar Electri cal Tape 70 HDT A high-temperature, arc-and-track resistant tape with a triangular tapered edge profile and a blue guideline to make half-taping application easier.
Scotch ® Electri cal Shieldi ng Tape 24 An all-metal, flat, open-weave shielding braid that is compatible with power cable insulations and all highvoltage splicing and terminating materials.
3M™ Mastic Tapes Mastic and rubber tapes from 3M can help provide an effective moisture and environmental seal.
Scotch ® Fire Retardant Electric Ar c Proo fi ng Tape 77 Designed to protect all types of electrical cables where exposed to potential failures of other high voltage cables or exposed to other high energy cables. Scotch ®
Linerl ess Rubber Spli cin g Tape 130 C A highly conformable linerless ethylene propylene rubber (EPR) high-voltage insulating tape that provides excellent chemical dissipation of splice heat.
Scotch Linerless Rubber Splicing Tape 130 C
3M Scotc h-Seal™ Mastic Tape 2229 Designed for quick and easy insulating, padding and sealing of electrical connections
3M Scotch-Seal Mastic Tape 2229
3M™ Scotc h fi l™ Electrical Insulation Putty Tape An electrical grade putty in a tape form. It offers excellent electrical properties, and will not dry out.
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Scotch ® Rubber Spli cin g Tape 23 A highly conformable, self-fusing Ethylene Propylene Rubber (EPR) based high-insulating voltage tape. Schotch 23 has a “snakeskin” liner that is easily removed as the tape is applied.
Scotch ® Electri cal Mois tur e Sealant Pads 06149 Self-fusing, rubber based thin insulating mastic compounds laminated to a flexible, all-weather grade PVC backing and are designed for moisture sealing of electrical connections up to 600 volts.
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Scotch ® Electri cal Moist ure Sealant Rol l 06147 Self-fusing, rubber based thin insulating mastic compounds laminated to a flexible, all-weather grade PVC backing and are designed for moisture sealing of electrical connections up to 600 volts.
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Scotch ® Masti c Stri p 2230 Short lengths of thin mastic with a removable liner on each side. Scotch ® Rubber Mastic Tape 2228 A conformable self-fusing rubber electrical insulating and sealing tape.
Scotch Rubber Mastic Tape 2228
Scotch ® Vinyl Masti c Pads 2200 (125 mil) a self-fusing, rubber-based insulating compound laminated to a flexible, all-weather grade PVC backing. Scotch ® Vinyl Mastic Roll 2210 (90 mil) a self-fusing, rubber-based insulating compound laminated to a flexible, all-weather grade PVC backing.
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3M™ Highl and™ Viny l Electr ical Tape A flame-resistant, conformable, general purpose, 7-mil thick vinyl insulation tape. It can be used for protective jacketing and harnessing.
3M™ Tartan™ General Use Vinyl Electri al Insul ating Tape 1710 A good quality and economical general purpose vinyl insulating tape with excellent resistance to abrasion, moisture, alkalies, acid and varying weather conditions (including sunlight). 3M™ Tem fl ex™ Gereral Use Vinyl Electri cal Tape 1700 Black, 7 mil vinyl tape is the economical solution for less demanding indoor jobs. Scotch ® Heavy Duty Vinyl Ins ulatio n Tape 22 Black, 10 mil tape that is one of 3M’s thickest vinyl electrical tapes. It seals in all kinds of weather and provides moisture-tight electrical and mechanical protection with fewer wraps than thinner tapes. Scotch ® Vinyl Electrical Color Coding Tape 35 7 mil premium grade electrical vinyl tape that stretches to conform to virtually any shape that requires colorcoded insulation. Available in nine fade resistant colors. Scotch ® Vinyl Electri cal Tape 66R Conformable 10 mil thick vinyl electrical tape designed to perform in a continuous temperature environment up to 220°F (105°C). This is a made to order item.
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Scotch Vinyl Mastic Roll 2210
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
3 M ™ E P O X Y C O AT I N G M A T E R I A L S 3M™ Scotchkote™ Product Line
Scotchkote ® Electri cal Coating 14583 A fast-drying coating that provides extra protection to splices where moisture, oil and corrosive conditions can cause problems. Helps prevent cable and connector damage due to corrosive vapors from battery outgassing. 3M™ Internal Linings 3M™ Scotchkote™ Epoxy Coatings are designed for coating the interior girth weld of line pipe. Not only do they provide excellent corrosion protection but they also offer increased flow ef ficiency. 3M™ Scot chk ote™ Water Base Prim er 500N, 42.3 lb. 3M™ Scotchkote 500N primer is a water-based metal treatment designed to increase adhesion of fusion bonded epoxy coatings. Properly applied to blastcleaned steel, it provides protection for metal surfaces and a uniform bonding base for increased coating performance. 42.3 pound. 3M™ Scotchkote™ Fusion Bond Epoxy Powder Coatin g 206N, Extr a Long Gel, 65 lb. Gel time @ 450°F/232°C: 40-60 seconds 3M™ Scotchkote™ Fusion Bond Epoxy Powder Coatin g 206N, Long Gel, 65 lb. Gel time @ 423°F/217°C: 30-45 seconds 3M™ Scotch kote™ Fusion Bon d Epoxy Powder Coating 206N, Long Gel, 1700 lb. Supersack Gel time @ 423°F/217°C: 30-45 seconds 3M™ Scotchkote™ Fusion Bond Epoxy Powdered Coating XC-6259 3M™ Scotchkote™ Fusion Bond Epoxy Powdered Coating XC-6259 is a one-part, heat curable, thermosetting, powdered epoxy coating designed for coating the interior girth weld of line pipe.
3M™ Scotchkote™ Fusion Bonded Epoxy Coating XC-6171 3M™ Scotchkote™ Fusion Bonded Epoxy Coating XC-6171 is a one-part, heat curable, thermosetting, powdered epoxy coating designed for coating the interior of production tubing, line pipe, and fittings. When applied over a primer, XC-6171 FBEC meets Saudi Aramco seawater and sour gas service requirements. 3M™ Scotchkote™ Fusion Bonded Epoxy Powd er Coating 6258 3M™ Scotchkote™ Fusion Bonded Epoxy Coating 6258 is a one-part, heat curable, thermosetting epoxy coating designed for corrosion protection of pipe. 3M™ Scotchkote™ Liquid Epoxy Coating 323 3M™ Scotchkote™ 323 Liquid Epoxy Coating is a two part system designed to protect steel Pipe and other metal surfaces from the harsh affects of corrosion. It can be used as a patch material, a girthweld coating, a stand alone coating for pipe rehabilitation, and in a wide variety of other field applications where corrosion protection of metal is required. 3M™ Scotchkote™ Liquid Phenolic Primer 345, Drum 3M™ Scotchkote™ Liquid Phenolic Primer 345 is a one-part phenolic base primer designed speci fically for application to metal surfaces prior to topcoating with Scotchkote Fusion Bonded Epoxy Coating. When properly applied, Scotchkote 345 primer and topcoat system provide excellent resistance to CO2, H2S, CH4, petroleum distillates and brine at elevated temperatures and pressures. 3M™ Scotc hko te™ Sing le Layer Powder Coating 3M Scotchkote Pipeline coatings meet the toughest test of all time. Introduced more than 40 years ago, Scotchkote Fusion Bonded Epoxy Coating (FBEC) has performed superbly, protecting steel pipe from corrosion and mechanical damage.
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3M™ Scotchkote™ Fusion Bonded Epoxy Powdered Coating 226N+ 3M™ Scotchkote™ Fusion Bond Epoxy Powdered Coating 226N+is an one-part, heat curable, thermosetting epoxy coating powder designed for corrosion protection of pipe. The 226N+also provides excellent damage resistance while handling.
3M™ Scotchkote™ Fusion Bond Epoxy Powd ered Coating 6352 3M™ Scotchkote™ Fusion Bonded Epoxy Dual Coating System 6352 is a hard, mechanically strong top coating for all Scotchkote fusion bonded pipeline corrosion protection coatings.
3M™ Scotchkote™ Fusion Bond Epoxy Pow dered Coating 226N 3M™ Scotchkote™ Fusion Bond Epoxy Powdered Coating 226N is an one-part, heat curable, thermosetting epoxy coating powder designed for corrosion protection of pipe.
3M™ Scotchkote™ Fusion Bonded Epoxy Dual Coatin g System 6251 3M™ Scotchkote™ Fusion Bonded Epoxy Dual Coating System 6251 is a unique, cellular, fusion bonded epoxy top coating for all Scotchkote fusion bonded epoxy coatings (Scotchkote 206N, 226N).
3M™ Scotchkote™ Fusion Bonded Epoxy Powd er Coating 6233 3M™ Scotchkote™ Fusion Bonded Epoxy Coating 6233 is a one-part, heat curable, thermosetting epoxy coating powder designed for corrosion protection of pipe.
3M™ Scotchkote™ Fusion Bonded Epoxy Rough Overcoating 207R 3M ™ Scotchkote™ 207R Fusion Bonded Epoxy Rough Overcoating is a one-part, heat-curing, thermosetting fusion bonded epoxy coating.
3M™ Scotchkote™ Fusion Bonded Epoxy Powd er Coating 6258 3M™ Scotchkote™ Fusion Bonded Epoxy Coating 6258 is a one-part, heat curable, thermosetting epoxy coating designed for corrosion protection of pipe. 3M™ Scotchkote™ Fusion Bonded Epoxy Pow dered Coating 206N 3M™ Scotchkote™ 206N, has been a pipe coating standard since 1974. It is available in a wide variety of gel/cure time ranges for automatic or manual application to external and internal surfaces of pipe, associated appurtenances and field joints. The coating exceeds all industry pipe-coating standards.
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3M™ Scotch kote™ Dual and Multi Layer Fusion Bonded Epoxy With advanced coating systems, it’s important to select a supplier that can provide service to match the level of technology. 3M provides this service through its extensive laboratories and its global network of subsidiaries and applicators.
3M™ Scotch kot e™ Patch Repair / Rehabilitation For patches, repairs, and rehabilitation. 3M™ Scotch kot e™ Hot Melt Patch Comp oun d 226P, Green Scotchkote 226P Green is matched to Scotchkote 226N and 6233 coating. 3M™ Scotchkote™ Liquid Epoxy Coating 306, Green 3M™ Scotchkote™ 306 Liquid Epoxy Coating is an ambient temperature cure, two-part thermosetting and 80% solids liquid epoxy coatings designed to protect metal, concrete and other surfaces from corrosion and deterioration. 3M™ Scotchkote™ Liquid Epoxy Coating 314, Forest Green 3M™ Scotchkote™ 314 Liquid Epoxy Coating is an ambient temperature cure, two-part thermosetting 80% solids liquid epoxy coating designed to protect metal, concrete and other surfaces from corrosion and deterioration.
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Polyken ® Pipeline Coating Products - Over t he Ditch Li ne Coatings Corrpro® is an authorized distributor of Covalence Polyken products Polyken, the leader in Pipeline Protection Technology
The Polyken brand has been synonymous with pipeline corrosion protection systems worldwide for more than 50 years. Whether in the extreme heat of the Middle East or the forbidding cold of Russia or the more moderate climate of the United States, Covalenace CPG is there with the most advanced anti-corrosion pipeline coatings for the oil, gas, water and coal slurry industry. Pipeline Coating Products include:
Over the ditch line coatings Girth weld coatings Liquid adhesive systems Coatings for pipe fittings, bends and t’s Accessory products Plant applied line coatings Reconditioning / rehabilitiation coating systems
Polyken 1019 Solvent Based Li quid Adhesiv e for Lin e Trav el Syst em
Designed for the corrosion protection of new or operating pipeline with a maximum operating temperature of 250°F (121°C). Features
User freindly applications to new or operating pipelines Shear resistant at elevated temperatures Retains long term flexibility Manufactured at ISO certified facility plant or in-filed application Maximum temperature 250°F (121°C)
Polyken 1619 Solvent Based Liquid Adhesive Description
Polyken 1619 liquid adhesive system is recommended primarily for machine application to new or smooth pipe surfaces. Ap pl ic ati on s
Thermally activated solvent based primer designed for machine, spray, or hand brush applications to mechanically cleaned new or reconditioned pipe.
Description
Features
Pollyken 1019 liquid adhesive is recommended primarily for machine application to new or smooth pipe surfaces.
Features
Excellent adhesiion Excellent cathodic disbondment resistance Conforms to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature 100°C -212°F
Polyken 1600 High Temperatur e Polypr opy lene Syst em - GoCoat 250 Description
Polyken 1600 -30 is one of the components of the Polyken GoCoat 250 System.
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Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non -polluting Non-toxic Manufactured at ISO 9200 facility Maximum temperature 248°F (120°C) Polyken 1636 High Temperature Jo int Wrap Description
J oint wrap for a one-component coating system which when applied to pipe in half-tap configuration, provides up to 250°F (120°C) continuous operating temperature protection. Features
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Ap pl ic ati on s
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Includes a polymeric alloy capable of withstanding high temperatures Includes adhesive with bonds tenaciously to primed steel Resists soil stress Can be used at temperatures at which most adhesives soften Maximum temperatures not applicable
Polyken 2027 Solvent Based Liquid Adhesive Description
Polyken 2027 liquid adhesive system is recommended primarily for machine application to rough, reconditioned or grit-blasted pipe surfaces. Ap pl ic ati on s
High shear primer designed for hand brush applications to mechanically cleaned pipe surfaces.
Polyken 2000 High Shear System - GOCoat 200
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Description
Features
Polyken 2000 -25 is a component of the Polyken GoCoat 200 system. The Polyken GoCoat 200 System is designed for in- field application on pipe where soil stress conditions exist and with a maximum operating temperature of 200°F.
Ap pl ic ati on s
Designed for in-field application on pipe where soil stress conditions exist and with a maximum operating temperature of 200°F (93°C). Features
Shear resistant up to 200°F (93°C) Thermally stable polymeric backing Incorporated SCC inhibitors Established in-ground history New construction or reconditioning of existing pipelines Maximum temperature 199°F (93°C)
Polyken 2019 Solvent Based Liquid Adhesive
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Polyken 2036 High-temperatur e / High-shear Resistant Anti-Corrosio n Joi nt Wrap Coating Description
Polyken 2036 is a primary anti-corrosion joint wrap designed for use in field coating applications. Features
Superier bond strength to primed steel Continuous operating service temperature up to 200°F Excellent conformability when applied to pipe
Description
Polyken 954 Protecti ve Pipeline Outerwrap
Polyken 2019 liquid adhesive system is recommended primarily for machine application to new or smooth pipe surfaces.
Protective pipeline joint outerwrap that is used where a complete bond of outerwrap to tape is speci fied.
Ap pl ic ati on s
High shear primer designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces.
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Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature 100ºC - 212ºF
Features
Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature 100°C -212°F
Description
Features
Tough polyethylene backing provides excellent mechanical protection to anti-corrosion joint wraps Adhesive assures complete bond Eliminates need for tie downs on the outerwrap Designed for hand application over primary joint wrap Maximum temperature not applicable
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Polyken ® Pipeline Coating Products - Girth Weld Coatings Polyken 930 Wrap - Cold App lied Tape Coating System Description
Polyken 930 is a cold applied tape coating system designed for the corrosion protection of field joints, fittings and specialty piping. Ap pl ic ati on s
Heavy duty joint wrap tape for hand wrapping in applications where higher shear properties are required. Designed without release liner for less waste and ease of use.
Features
Super high tack adhesive Conformabel to irregular shapes Hand or machine application Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems Maximum temperature -122°F (50°C)
DIN 942/955 Cold Applied Double Faced Tape Description
Features
Heavy duty adhesive Conformabel to irregular shapes No release liner Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems Maximum temperature -151°F (66°C)
Polyken 932 Wrap - Cold App lied Tape Coatin g Description
Cold applied tape coating system designed for the corrosion protection of field joints, fittings and specialty piping. Ap pl ic ati on s
Cold applied tape system with an elevated high-tack adhesive Provides excellent conformability when hand applied to field joints, fittings and specialty piping
The Polyken 942/955 EN System is a multilayer coating system designed for the corrosion protection of girth weld field joints as well as complete line coatings of steel pipelines in highly corrosive environments and exposed to high mechanical stresses. Ap pl ic ati on s
The Polyken double faced tape coating system is designed for the corrosion protection of girth weld field joints, fittings, fabricated pipe sections, and the repair of main line coatings.
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Features
Developed and manufactured in ISO certified facilities Conformable to irregular shapes Hand or machine application Established and proven in-ground history Compatible with most generic plant coating systems Certified to DIN 30672 Class C at 50°C
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BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Polyken ® Pipeline Coating Products - Liquid Adhesive Products Polyken 1019 Solvent Based Li quid Adhesiv e for Lin e Trav el Syst em Description
Polyken 1019 liquid adhesive is recommended primarily for machine application to new or smooth pipe surfaces. Features
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Excellent adhesiion Excellent cathodic disbondment resistance Conforms to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature -212°F (100°C)
Polyken 1027 Liquid and Spray Adhesive Description
Polyken 1027 liquid adhesive system is ideal for slower machine appliction to rough, reconditioned or gritblasted pipe surfaces. Ap pl ic ati on s
Solvent based primer designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces.
Ap pl ic ati on s
Thermally activated solvent based primer designed for machine, spray, or hand brush applications to mechanically cleaned new or reconditioned pipe. Features
Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non -polluting Non-toxic Manufactured at ISO 9200 facility Maximum temperature 248°F (120°C)
Polyken 1627 Liqui d Adhesive Description
Liquid adhesive system is ideal for slower machine or hand application to or grit-blasted pipe surfaces. Features
Maximum temperature not applicable
Polyken 2019 Solvent Based Liquid Adhesive Description
Features
Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature - 212°F (100°C)
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Polyken 2019 liquid adhesive system is recommended primarily for machine application to new or smooth pipe surfaces Ap pl ic ati on s
High shear primer designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces
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Features
Polyken 1619 Solvent Based Liquid Adhesive Description
Polyken 1619 liquid adhesive system is recommended primarily for machine application to new or smooth pipe surfaces.
Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature -212°F (100°C)
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Polyken ® Pipeline Coating Products - Liquid Adhesive Products Polyken 2027 Solvent Based Liquid Adhesive Description
Polyken 2027 liquid adhesive system is recommended primarily for machine application to rough, reconditioned or grit-blasted pipe surfaces. Ap pl ic ati on s
High shear primer designed for hand brush applications to mechanically cleaned pipe surfaces. Features
Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature - 212ºF (100ºC)
same longterm performance as the other Polyken liquid adhesvie systems. Features
Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature 100°C -212°F
Polyken P 1039 VOC Liqu id Adh esive System Description
Polyken P 1039 is a zero VOC Liquid adhesive system that complies with federal and state clean air requirements. Ap pl ic ati on s
Polyken P 1033A Low VOC Liquid Ad hesive System Description
Polyken 1033A is a VOC liquid adhesive system that complies with federal and state clean air requirements. Ap pl ic ati on s
Polyken liquid adhesive systems consist of elastomers blended with polymeric resins dissolved in an organic solvent system. They can be used for machine or hand applications, are non-toxic, non-polluting and conform to local and national standards. In addition to excellent adhesion to the pipe substrate and cathodic disbondment resistance, the pipe surface is protected against stress corrosion cracking with industry proven SCC inhibitors. The newly reformulated Polyken 1033A is a low VOC liquid adhesive system that complies with federal and state clean air requirements. The VOC content is 103 lbs/gal (0.859g/ltr). The newly reformulated 1033A is not only environmentally clean, but also highly effective in protecting against corrosion. It is easy to apply and fast drying. Used in conjunction with the recommended Polyken coating systems, the 1033A will provide the
The liquid adhesive systems consist of elastomers blended with polymeric resins dissolved in an organic solvent system. They can be used for machine or hand applications in environmentally sensitive areas, are non toxic, non-polluting, and conform to local and national standards. In addition to excellent adhesion to the pipe substrate and cathodic disbondment resistance, the pipe surface is protected against stress corrosion cracking with industry proven SCC inhibitors. Used in conjunction with the recommended Polyken coating systems, the 1039 will provide the same long-term performance as the other Polyken liquid adhesive systems. Warning Polyken liquid adhesive systems are flamable mixtures. Caution: Store away from heat source.
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Features
Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility
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Polyken ® Pipeline Coating Products - Coatings for Pipe Fittings, Bends and “ T” s Polyken 4000-35 PCS Prim erless Coating System
Polyken 932 Wrap - Cold Ap pli ed Tape Coating
Description
Description
4000-35 PCS is a cold applied coating system designed for the corrosion protection of field joints, fittings and specialty piping.
Cold applied tape coating system designed for the corrosion protection of field joints, fittings and specialty piping.
Features
Ap pl ic ati on s
Labor saving applications Eliminates VOC emissions Eliminates dangers associated with a hazardous product Compatibility with generic plant coating systems Can be used as a one coat system Heavy duty / high tack adhesive ensures a strong bond and impervious seal Excellent adhesion Comformable to irregular shapes Above and below ground use Superior resistance to cathodic disbondment Meets AWWA C209 standard Maximum temperature - 122°F (50°C)
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Polyken 930 Wrap - Cold App lied Tape Coating System Description
Polyken 930 is a cold applied tape coating system designed for the corrosion protection of field joints, fittings and specialty piping.
Cold applied tape system with an elevatedhigh-tack adhesive Provides excellent conformability when hand applied to field joints, fittings and specialty piping
Features
Super high tack adhesive Conformable to irregualr shapes Hand or machine application Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems Maximum temperature -122°F (50°C)
Polyken 934 Wrap Cold Ap pli ed Tape Coating System Description
Polyken 934 wrap is a cold applied tape coating system designed for the corrosion protection of field joints, fittings and specialty piping. Ap pl ic ati on s
Heavy duty joint wrap tape for hand wrapping in applications where higher shear properties are required. Designed without release liner for less waste and ease of use.
Cold applied tape system with an elevated high-tack adhesive Used as a patch/repair system and as the primary corrosion protection system field joints, fittings and specialty piping
Features
Features
Heavy duty adhesive Conformabel to irregular shapes No release liner Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems Maximum temperature -151°F (66°C)
Ap pl ic ati on s
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High-tack adhesive Conformable to irregular shapes Hand or machine application Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems
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95 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP
Polyken 936 High UV Resis tant High Tack J oin t Wrap Tape Description
Polyken 936 is a long-term UV resistant high tack joint wrap for above or below ground use. This unique product is easily applied to field joints, fittings, tees and ells. The polyolefinic backing has excellent conformability, and built-in resistance to environmental stress cracking (ESCR). Features
Proven optimum corrosion protection Strong bond Versatile Easy to apply Conformable Environmentally stable Maximum temperature: - 151ºF (66ºC)
Polyken 937/938 Mastic System Description
The Polyken family of mastics are cold applied coatings designed to protect underground piping such as valves, T’s, ells and couplings. Once applied, the Polyken mastics for a tough monolithic coating, which resists cracking, crazing or checking.
DIN 942/955 Cold Applied Double Faced Tape Description
The Polyken 942/955 EN System is a multilayer coating system designed for the corrosion protection of girth weld field joints as well as a complete line coatings for steel pipelines in highly corrosive environments and exposed to high mechanical stresses. Ap pl ic ati on s
The Polyken double faced tape coating system is designed for the corrosion protection of girth weld field joints, fittings, fabricated pipe sections, and the repair of main line coatings. Features
Developed and manufactured in ISO certified facilities Conformable to irregular shapes Hand or machine application Established and proven in-ground history Compatible with most generic plant coating systems Certified to DIN 30672 Class C at 50°C
C o a t i n g s , A d h e s i v e s , a n d T a p e s
Features
High solids Two grades Easy filed application Established in-ground history Conforms to irregular shapes Maximum temperature not applicable
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BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Polyken ® Pipeline Coating Products - Accessory Products Polyken 900 General Util ity Tape for Hand Application on Small Diameter Pipe Joints and Fittings Description
General utility tape for hand application on small diameter pipe joints and fittings.
s e p a T d n a , s e v i s e h d A , s g n i t a o C
Features
Established and proven performance Conformable to irregular shapes Hand or machine application Exceeds LT 1512-A, LT-0077, and MIL I-7798 specifications Compatible with most generic plant coating systems Maximum temperature: - 151ºF (66ºC)
Polyk en 931 Self Ad hering Filler Tape Description
Polyken 931 Filler Tape is designed as an underlying filler material prior to the application of Polyken coating systems such as 908, 930 and 980. Ap pl ic ati on s
Self-adhering Used to fill voids and crevices around joints, fittings, and specialty piping
Features
Flexible under various field conditions Conformable and moldable Easy and simple application Compatible with Polyken coating systems Maximum temperature: - 250ºF (121ºC)
Polyken 910 All Pur pose Tape System for Field Application in the Oil Patch
Polyk en 939 Self Ad hering Filler Tape
Description
Description
All purpose tape system for field application in the oil patch.
Polyken 939 Filler Tape is designed as an underlying filler material prior to the application of Polyken coating systems.
Ap pl ic ati on s
General utility tape for hand application on small diameter pipe, joints, and fittings. Features
Established and proven performance Conformable to irregular shapes Hand or machine application Exceeds LT 1512-A, LT-0077, and MIL I-7798 specifications Compatible with most generic plant coating systems Maximum temperature - 151ºF (66ºC)
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Ap pl ic ati on s
Thick mastic-like butyl rubber fuller designed to fill and smooth transition areas. Features
Flexible under various field conditions Easy and simple application Conformable and moldable Compatible with Polyken coating systems Maximum temperature not applicable
7 6 2 6 6 8 1
97 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Polyken ® Pipeline Coating Products Plant Appli ed Line Coatings Polyken Powercrete ® Description
Since 1980, Powercrete epoxies have demonstrated strength and integrity as revolutionary liquid coatings for corrosion prevention in the pipeline industry. Leading scientists and researchers have further developed the Powercrete line in response to application demands. Today owners and contractors choose Powercrete because they are confident in the dependable and reliable performance. Choosing Powercrete means you are selecting the leading liquid epoxy that has set the standard for the industry. P owercrete provided superior adhesion and abrasion resistance to protect valuable assets. Powercrete is impervious to soil stress and is compatible with FBE and CTE line coatings. Powercrete coatings are field fieldly, easy to apply and cost effective. All Powercrete formulations can be spray, roller or brush applied and are available in a variety of colors.
Offshore Coatings - Risers and spans for offshore structures - Pile and splash zone protection against mechanical damage - Long life alternative to traditional marine paints - High speed manual and spray application - Proven performance in harsh marine environments Water, Wastewater and Tank Coatings - OD water pipe - for exceeds AWWA C210 and C222 - ID water pipe - NSF 61 approval, potable water formulations - High build in a single pass - Chemical resistant and non leachable
C o a t i n g s , A d h e s i v e s , a n d T a p e s
Ap pl ic ati on s
Corrosion Prevention Coatings - Ideal for coating girth welds, bends, fittings and elbows - New high-build , fast setting formulationsI - ID coatings for flow ef ficiency - Cost effective joint coating for FBE coated pipe Directional Drill Coatings - Abrasion resistenat overlay (ARO) applied over FBE - Extremely high adhesion to the FBE mainline coatings - Exceptional abrasion and impact resistanc - Flexible application in the field or in the plant Rehabilitation Coatings - Bell hole rehab long or short pipe sections - Cost effective recoating solution - Field friendly and easy to apply - World class manufacturer’s Applicator Certi fication Program
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98 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Covalence ®
Heat Shrinkable Pipeline Coatings - Accessory Products
Covalence
EQ Roll er - Rollers are sp eci fi cally designed for use with heat shrink product s Description
Rollers are specifically designed for use with heatshrink products. Ap pl ic ati on s
s e p a T d n a , s e v i s e h d A , s g n i t a o C
To remove entrapped air in the adhesive layer around weld bead or in the overlap area.
Ap pl ic ati on s
S1137 is used as a filler material with PERP, HTTE, and STTE. Filler tape is used to fill the holiday thus restoring the mill applied coating thickness of the pipe. Features
High viscosity sealant-based filler Delivered on rolls Maximum temperature - 176ºF (80ºC)
Features
Silicon rubber roller 7 mm thick silicone Aluminum body Ø: 31 mm W: 120 mm Maximum temperature not applicable
Covalence
S1113 - Adhesive Tape on Rolls With Release Paper for IPEC Description
S1113 is an adhesive tape on rolls with release paper for IPEC. Ap pl ic ati on s
Used in combination with CCS-DHEC and DHEC. Can be sold seperately in case leak detection wires have to be brought out when installing CCS-DHEC or DHEC. Features
Easy to use release liner Included in group packaging of IPEC Double wrap of sealing strip is applied on the pipe before shrinking of IPEC Maximum temperature - 266ºF (130ºC)
Covalence
S1113-RI - Adhesive Tape Reinforc ed with Glass Fiber for RayJoint Description
RayJ oint is a cross-linked, heat-shrinkable, tubular, allin-one joint with superior performance. It is a complete system offering both casing pipe continuation and permanent sealing of the joint area. Ap pl ic ati on s
The mastic is used in combination with RayJ oint. The mastic is wrapped around the jacket ends of the preinsulated pipe during installation of the RayJ oint casing. The RayJ oint is placed centrally over the joint and the ends are heated with a gas torch. Features
Acrylic set fiberglass mesh HDPE release film S1113 adhesive Maximum temperature - 122ºF (50ºC)
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Covalence
S1137 - High Viscosity Sealant Based Filler for PERP, PERP 80, PERP60E Description
S1137 is a high viscosity sealant based filler material delivered in rolls.
Covalence
Torc hes - Propane Heatin g Device
Description
The torch assembly is a propane heating device for fast and ef ficient installation of heat-shrinkable pipeline coatings. Features
Torch assemblies are designed for installation of heat-shrinkable products in the gas and water, construction or district heating markets Maximum temperature - 86ºF (30ºC)
99 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Covalence ®
Heat Shrink able Pipeline Coatings for Pipe Fittings, Bends and “ T” s
Covalence
BLOT - Moulded Part to Coat Blocking T’s Description
BLOT is a heat-shrinkable molded part, specially developed for blocking t’s, consisting of a saddle and a separate cap provided with a tightly fitting plug cover. BLOT blocking tee coating. Construction: Two-layer system: First layer: High-viscosity, high strength mastic (collar and flap) High performance copolymer (cap) Second layer: Thick-walled, radiation cross- linked, high density polyethylene. BLOT is a heat-shrinkable, two-piece molded part kit pre-shaped to encapsulate blocking tees in gas distribution networks and thus protect from corrosion. The BLOT components are fabricated from a special compound, that fit the contours of the metal t-pieces. BLOT consists of a “saddle” (a ±30 mm (1.25”) high collar provided with a square flap) and a separate cap provided with a tightly fitting plug cover. The ‘“saddle” is internally coated with a high-viscosity, high-strength mastic to secure the bond to the precoated pipe. This also makes the installation easy. The high performance copolymer coating of the cap ensures an excellent bond to the bare steel of the tee-piece. BLOT is installed using regular propane gas torches. The installation is carried out directly on the cleaned and preheated substrate surface. The BLOT “saddle” is fit over the t-piece and shrunk to firmly adhere onto the service pipe and the t- base. Then the BLOT cap is put onto the blocking “t” and, beginning from the plug, shrunk tightly around. During recovery, the adhesive softens and flows to form a tight bond with the substrate. The bond strength builds up during cool down and is fully retained after completion of the job. Features
No primer required - No drying time and easy application Pre-shaped mold system - Makes installation easy - Provides accurate protection
Controlled high wall thickness - Provides accurate and reliable protection Small number of sizes for a large number of applications Reduced inventory and logistics costs Specially formulated sealant - Ensures a strong bond and reliable protection - Provides high peel and shear values after installation No special equipment or skills required - Makes installation fast and easy - Keeps installation costs low Maximum temperature - 122ºF (50ºC)
Covalence
CPSM/XCSM - Tubul ar Sl eeve with High Shrink Ratio for Couplers Description
CPSM, XCSM are thick-wall, high expansion heatshrinkable tubular sleeves remarkable for their high shrink ratio allowing awkward, irregular shapes to be coated easily. CPSM, XCSM fittings & mechanical coupler coating and sealing Construction: Two-layer system: First layer: Visco-elastic mastic sealant. Second layer: Thick-walled, radiation cross-linked, high density polyethylene. CPSM, XCSM are thick-wall, high expansion heatshrinkable tubular sleeves remarkable for their high shrink ratio allowing awkward, irregular shapes to be coated easily. This makes them specifically useful for corrosion prevention and sealing of screw, or other mechanical couplers in distribution networks. CPSM, XCSM are typically used for small diameters and high percentage transitions. CPSM, XCSM can also be used on small diameter bends, like riser bends. The installation is carried out directly on the cleaned and dried (pre-heated) coupler and pipe surface without any primer being required. CPSM/XCSM is positioned on the pipes prior to coupling them together and, after installation of the coupler, slid centrally over the joint to be protected. When heated, the CPSM/XCSM sleeve shrinks and the sealant melts, encapsulating mechanical couplings and straight pipes with a strong
C o a t i n g s , A d h e s i v e s , a n d T a p e s
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impervious seal. While the sleeve conforms to the shape of the coupling or pipe, the melted sealant is forced into all surface irregularities providing a permanent environmental seal. Features
No primer required - No drying time and easy application Low preheat sensitivity and proven functionality - Allows easy application combined with high functional performance Highly resistant - Trustful as CPSM/XCSM resists bending, impact, abrasion, penetration, corrosive gases or fluids, disbonding and long-term storage - Remains user-friendly (even at low temperatures) Copes with dif ficult shapes - Makes installation and protection a child’s play - Saves time and money Specially formulated sealants - Ensures a strong bond and impervious seal Self-healing effect Saves extra intervention steps (Sealing adhesive automatically flows and seals off minor mechanical damages) Copes with relatively high transitions (high shrink ratio) - Minimizes inventory, thus economical No special equipment or skills required - Makes installation fast and easy - Keeps installation costs low Maximum temperature - 86ºF (30ºC)
s e p a T d n a , s e v i s e h d A , s g n i t a o C
Covalence
CSEM-F - Fiber Reinforced Wrap Ar ound Sleeve for Casin g End Seals 6 7 7 7 7 6 2 6 6 8 1
Description
CSEM-F/CASEAL (US) is a heat-shrinkable, wraparound sleeve with a very high shrink ratio, specially developed for casing/service pipe sealing. CSEM-F/ CASEAL (US) casing/carrier step-down sealing. Construction: Two-layer system: First layer: Visco-elastic mastic sealant Second layer: Fiberglass reinforced, radiation crosslinked, polyethylene backing Additional kit component: Non-shrinkable, polypropylene support sheet. CSEM-F/CASEAL (US) is a heat-shrinkable, wrap-
around sleeve with a very high shrink ratio, specially developed for casing/service pipe sealing. The special adhesive inside the thick-wall CSEM-F/CASEAL(US) assures an excellent bond between the sleeve and bare or pre-coated pipes. The fiberglass reinforced woven and laminated backing gives the CSEM-F/CASEAL(US) sleeve a high mechanical resistance as well as a high recovery capacity. A zipper closing system allows a simple and fast installation. In addition to the CSEM-F/ CASEAL(US) sleeve, a support sheet is supplied which provides a smooth step-down in the transition area to ensure a tight closure and enhances the mechanical strength. CSEM-F/CASEAL(US) is installed using standard gas torches. After pipe surface preparation and preheating, the support sheet is wrapped around the transition to be sealed followed by the heatshrinkable sleeve. The sleeve is zipper-closed, forming a tube, and shrunk in place tightly fitting around the substrate. During recovery, the adhesive softens and flows to form a tight bond. The bond strength builds up during cool down and is fully retained after completion of the job. Features
Installation is carried out directly on the cleaned and prepared pipe surface. No primer is required. The system can also be used when the service pipe is not concentric with the casing. Maximum temperature - 86ºF (30ºC)
Covalence
FCTS/FCWS/FCMS/FCWSF - Heat-Shrink able Mould ed Sleeve Description
Heat shrinkable corrosion protection sleeve speci fically developed for installation on flanges or mechanical couplings that are already in place. FCMS/FCWS flange/pipe sealing and protection Construction: Two-layer system: First layer: Visco-elastic sealant Second layer: Thick-walled, radiation-cross-linked, high density polyethylene FCWS and FCMS are available in a variety of flange sizes. Both products eliminate the need for molding and filling compounds or jellies. The visco-elastic properties of adhesives in the installed product protect against pipe stresses caused by ground movement. The wall thickness of the installed product offers additional
101 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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Covalence
HTLP80 - 3 Layer Wrap-around Field-Joint Coating (with epoxy)
Covalence
Description
Description
Covalence’s three-layer field-joint coatings (HTLP) are
the toughest field-applied coating systems.
TPS - Tubul ar Field-Joi nt Coating (2 layer) TPS(M) are heat-shrinkable, tubular sleeves which prevent corrosion of welded pipe joints in distribution lines for sizes up to 8.625”/DN200.
Ap pl ic ati on s
s e p a T d n a , s e v i s e h d A , s g n i t a o C
Compatible with all commonly used pipe coatings, including PE, coal tar enamel, coal tar epoxy, and fusion-bonded epoxy.
Ap pl ic ati on s
Features
Features
Fully resistant to shear forces induced by soil and thermal movements Sleeve applied over wet epoxy, with no curing or waiting times Superior cathodic disbondment performance and hot water immersion resistance Fully reconstructs three-layer coating at all girth welds for continuous and homogeneous performance on pipelines coated with 3LPE Low preheat requirements Maximum temperature - 176ºF (80ºC)
Covalence
PPS120 - Wrap-aro und Field-Join t Coating f or 3LPP (2 layer) Description
PPS120 with PCI (Permanent Change Indicator) is a 4-component field-joint coating system for high temperature, polypropylene coated pipelines operating up to 248°F (120°C) temperature. Ap pl ic ati on s
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PPS120 is normally used for girth weld protection of steel pipes coated with polypropylene. PPS120 may be cut to appropriate length to cover all pipe diameters. The system is designed to be applied with special and user-friendly preheating methods. Features
Dimpled backing provides a “Permanent Change Indicator” (PCI) for application of heat Available as a one-peice wrap-around unit or in roll form Specially designed application tools usable for all diameters High shear resistance High operating temperature rating Maximum temperature - 248ºF (120ºC)
Compatible with standard pipe coatings including PE, FBE, tape and coal tar. Installation is carried out directly on the cleaned and dried (pre-heated) pipe surface No primer is required to promote adhesion. Compatible with standard commercial mill- applied coatings In the event of mechanical damage, the sealing adhesive flows and seals off the damaged area (selfhealing effect) No special tools needed, leading to low installation costs Continuous, tubular design means no closure patch is necessary (tubes must be slid over the pipe prior to welding the joint) The thick-walled structure of the cross-linked heatshrinkable material gives it high impact strength and penetration resistance (TPSM-C30) Maximum temperature - 86ºF (30ºC)
Covalence
WaterWrap - Wrap-around Field-Joint Coating for Large Diameter Water Pipes (2 layer) – Internal Welding Description
TWDB is a hot applied duct sealing tape composed of heat-shrinkable backing with a heat resistant pressure sensitive, non-drip adhesive and a closure patch. Ap pl ic ati on s
WaterWrap is a wrap-around heat-shrinkable, readyto-fit assembly for the corrosion protection of field girth weld joints in water distribution and transportation systems. WaterWrap is compatible with standard pipe coatings. It can also be used for coating bare, replacement pipe sections & large radius bends.
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The installation is carried out directly on the cleaned and prepared pipe surface without any primer. During installation, FLEXCLAD(-II) is to be wrapped spirally around the bend with a 50% overlap. The carrier is heated and shrinks tightly around the substrate; at the same time, the sealing adhesive melts and is forced into all surface irregularities, forming a thorough coating and a complete bond with the substrate.
s e p a T d n a , s e v i s e h d A , s g n i t a o C
Features
Different mechanical devices - Provides options to the customer and allows cost savings Highly Flexible - Easy to apply at both low or high temperatures and on pipes of small diameter Compatible with varying pipe diameters - Minimizes inventory, thus saving money Self-tensioning, heat-shrinkable backing - Easy to use. Saves time No Special equipment required - Keeps installation costs low Maximum temperature 50°C - 122°F
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103 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Covalence®
Heat Shrinkable Pipeline Coatings - Girth Weld Coatings
Covalence
DIRAX - Direct ion al Drill Fiber Reinforc ed Wrap Around Field-Joint Coating (with epoxy and leading edge) Description
A high performance fiberglass reinforced sleeve specifically designed for girth weld corrosion protection. Ap pl ic ati on s
The sleeve is used for corrosion protection of girth welds on coated pipes used for horizontal or directional drilling. Features
Highly resistant to shear and peel forces induced by soil and thermal movements. The DIRAX is tough! DIRAX offers abrasion and wear resistance at pullthrough comparable to mill coatings Provides a monolithic coating system Wear cone protects leading edge of sleeve against pull-through forces. Provides additional strength and security---increases reliability Sleeve applied over wet epoxy---there are no curing or waiting times / formation of strong mechanical and chemical bonds Allows fast application---saves time! Ensures high performance! Superior cathodic disbondment and hot water immersion resistance. Offers the optimum barrier protection against corrosion Pre-attached closure patch. Allows fast and easy application Low preheat requirements. Makes installation faster and saves time Maximum Temperature -122ºF (50ºC)
Covalence
HTLP-PP - 3 Layer Poly pro pyl ene Field-Joint Coating System for Polypropylene Coated Pipelines Operating up t o 120°C Temperature Description
Features
Ensures correct application of heat and allows easy post-heat inspection. Reliable inspectability at any time Saves money by keeping inventory and logistics costs low Makes installation fast and easy. Keeps installation costs low Provides high functional performance and safety Top performance in demanding conditions Has enhanced resistance to cracking at elevated temperatures Maximum temperature not applicable
Covalence
HTLP60 - 3 Layer Wrap Around Field-Joint Coating (with epoxy) Description
Wrap-around heat-shrinkable sleeve which replicates the structure and performance of mill-applied threelayer PE coatings.
C o a t i n g s , A d h e s i v e s , a n d T a p e s
Ap pl ic ati on s
Compatible with all commonly used pipe coatings, including PE, coal tar enamel, coal tar epoxy, and fusion-bonded epoxy. Features
Fully resistant to shear forces induced by soil and thermal movements Sleeve applied over wet epoxy, with no curing or waiting times Superior cathodic disbondment performance and hot water immersion resistance Fully reconstructs three-layer coating at all girth welds for continuous and homogeneous performance on pipelines coated with 3LPE Low preheat requirements Maximum temperature - 149ºF (65ºC)
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HTLP-PP is a wrap-around, polypropylene based heat-shrinkable sleeve and is designed for corrosion prevention and sealing for polypropylene coated pipelines, operating at temperatures up to 120°C . 104 © 2008 Corrpro Companies, Inc. • All Rights Reserved
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Covalence
HTLP80 - 3 Layer Wrap-around Field-Joint Coating (with epoxy)
Covalence
Description
Description
Covalence’s three-layer field-joint coatings (HTLP) are
the toughest field-applied coating systems.
TPS - Tubul ar Field-Joi nt Coating (2 layer) TPS(M) are heat-shrinkable, tubular sleeves which prevent corrosion of welded pipe joints in distribution lines for sizes up to 8.625”/DN200.
Ap pl ic ati on s
s e p a T d n a , s e v i s e h d A , s g n i t a o C
Compatible with all commonly used pipe coatings, including PE, coal tar enamel, coal tar epoxy, and fusion-bonded epoxy.
Ap pl ic ati on s
Features
Features
Fully resistant to shear forces induced by soil and thermal movements Sleeve applied over wet epoxy, with no curing or waiting times Superior cathodic disbondment performance and hot water immersion resistance Fully reconstructs three-layer coating at all girth welds for continuous and homogeneous performance on pipelines coated with 3LPE Low preheat requirements Maximum temperature - 176ºF (80ºC)
Covalence
PPS120 - Wrap-aro und Field-Join t Coating f or 3LPP (2 layer) Description
PPS120 with PCI (Permanent Change Indicator) is a 4-component field-joint coating system for high temperature, polypropylene coated pipelines operating up to 248°F (120°C) temperature. Ap pl ic ati on s
6 7 7 7 7 6 2 6 6 8 1
PPS120 is normally used for girth weld protection of steel pipes coated with polypropylene. PPS120 may be cut to appropriate length to cover all pipe diameters. The system is designed to be applied with special and user-friendly preheating methods. Features
Dimpled backing provides a “Permanent Change Indicator” (PCI) for application of heat Available as a one-peice wrap-around unit or in roll form Specially designed application tools usable for all diameters High shear resistance High operating temperature rating Maximum temperature - 248ºF (120ºC)
Compatible with standard pipe coatings including PE, FBE, tape and coal tar. Installation is carried out directly on the cleaned and dried (pre-heated) pipe surface No primer is required to promote adhesion. Compatible with standard commercial mill- applied coatings In the event of mechanical damage, the sealing adhesive flows and seals off the damaged area (selfhealing effect) No special tools needed, leading to low installation costs Continuous, tubular design means no closure patch is necessary (tubes must be slid over the pipe prior to welding the joint) The thick-walled structure of the cross-linked heatshrinkable material gives it high impact strength and penetration resistance (TPSM-C30) Maximum temperature - 86ºF (30ºC)
Covalence
WaterWrap - Wrap-around Field-Joint Coating for Large Diameter Water Pipes (2 layer) – Internal Welding Description
TWDB is a hot applied duct sealing tape composed of heat-shrinkable backing with a heat resistant pressure sensitive, non-drip adhesive and a closure patch. Ap pl ic ati on s
WaterWrap is a wrap-around heat-shrinkable, readyto-fit assembly for the corrosion protection of field girth weld joints in water distribution and transportation systems. WaterWrap is compatible with standard pipe coatings. It can also be used for coating bare, replacement pipe sections & large radius bends.
105 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Covalence ®
Heat Shrinkable Pipeline Coatings - Girth Weld Coatings
Features
Covalence
Offers two Permanent Change Indicators (PCI) A low preheat of only 68°F still yields excellent results, even over the weld No special equipment or skills required Low application preheat High modulus of elasticity backing High impact and penetration resistance High shrink force Contains no asphalt Adhesive remains tacky and strong Adhesive remains in place Maximum temperature -122ºF (50ºC)
Description
Covalence
WPC - Wrap-around Field-Joint Coating (2 layer) Description
WPC is a heat-shrinkable ready-to- fit assembly. The WPC elevated temperature with PCI (Permanent Change Indicator) is a two-layer field-joint coating system for pipeline operating at ambient and elevated temperature. Features
Dimpled backing provides a “permanent change” indicator for application of heat Ensures correct application heat and allows easy post-heat inspection Reliable inspectability at any time Low preheat sensitivity and proven functionality Installation friendly in combination with high functional performance Available as all-in-one unit or roll form Saves money by keeping inventory and logistics costs low High shear resistance. WPC offers “safer protection” Covers a wide range of operating temperature ratings Offers a solution for nearly every application No special equipment (standard gas torch and a roller) or skills required Makes installation fast and easy Keeps installation costs low Maximum temperature - 86ºF (30ºC)
WPC C30 - Heatshrinkable Sleeves
WPCT, WPC/B, WPC B30, WPC C30 sleeves are heat-shrinkable ready-to-fit assemblies for the corrosion protection of piplines. Ap pl ic ati on s
Designed for the corrosion protection of welded joints. Compatible with standard pipe coatings – including PE, CTE, CT, FBE, PP and asphalt-based coatings. Features
These products are available on rolls or as unisleeves Installation is carried out directly on the cleaned and dried (pre-heated) pipe surface No primer is required No special tools are needed leading to low installation costs The thick-walled structure of the cross-linked heatshrinkable sleeve gives the material high impact strength and high penetration resistance (WPC C30) Compatible with standard mill-applied coatings In the event of mechanical damage, the sealing adhesive fills and seals off the damaged area (“selfhealing” effect) Maximum temperature - 86ºF (30ºC)
C o a t i n g s , A d h e s i v e s , a n d T a p e s
Covalence
WPC C50 - Wrap-aro und Field-Joint Coating (2 layer) Description
WPC B50, WPC C50, WPC 80, WPC100M and WPC120 sleeves are especially suitable for higher soil stress conditions. Ap pl ic ati on s
These products are based on a two-layer system and are normally used for PE-coated steel pipe, and may be used for girth-weld protection or to re-coat (rehabilitate) long pipe sections and large radius bends.
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Features
The wrap-around pipe sleeve for field girth weld corrosion protection (WPC) is a heat-shrinkable wrap-around sleeve, closed with a patch closure that may be supplied separately or preattached to one sleeve end. The WPC sleeves are available with different constructions and adhesives Wide range of operating temperature ratings Higher shear resistance than ambient temperature sleeves Simple installation requiring only a torch and a roller Maximum temperature - 140ºF (60ºC)
s e Covalence WPC100M - Wrap-arou nd p a T Field-Joint Coating (2 layer) d Description n a WPC B50, WPC C50, WPC 80, WPC100M and , s WPC120 sleeves are especially suitable for higher soil e stress conditions. v i s e h Ap pl ic ati on s d These products are based on a two-layer system and A are normally used for PE-coated steel pipe, and may be , s used for girth-weld protection or to re-coat (rehabilitate) g n long pipe sections and large radius bends. i t a o C Features The wrap-around pipe sleeve for field girth weld corrosion protection (WPC) is a heat-shrinkable wrap-around sleeve, closed with a patch closure that may be supplied separately or preattached to one sleeve end. The WPC sleeves are available with different constructions and adhesives Wide range of operating temperature ratings Higher shear resistance than ambient temperature sleeves Simple installation requiring only a torch and a roller Maximum temperature - 212ºF (100ºC)
WPC120 field-joint coating Construction: Two-layer system: First layer: High shear-strength copolymer adhesive Second layer: Radiation cross-linked, high density polyethylene with PCI (Permanent Change Indicator) WPC120 is a wrap-around, heat-shrinkable sleeve designed for corrosion prevention and sealing on various types of piping systems (oil, gas, water, pipe-type cable, etc.), which operate at temperatures up to 120°C (248°F). WPC120 is specially suited for higher stress conditions caused both by elevated temperatures and by soils with severe contraction between wetdry cycles. WPC120 is normally used for girth weld protection of steel pipes coated with Covalence Rayclad120 heat shrinkable tape. WPC120 may be cut to appropriate length to cover all pipe diameters. The system is designed to be applied with minimum preheating of the pipe. While installing, WPC120 is wrapped around the joint, a closure patch is then installed (already pre-attached if Uni-sleeve) forming a tube, and the sleeve is shrunk in place. No epoxy primer is required. Upon heat exposure, the sleeve starts shrinking from its expanded size to form a tight fit around the substrate. During recovery, the copolymer adhesive softens and flows to form a perfect bond with the pipe surface providing pipe protection against corrosion. The radiation cross-linked outer layer forms a durable barrier to moisture and mechanical damage.
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Covalence
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WPC120 - Wrap-aroun d Field-Joint Coating (2 layer)
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Description
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WPC B50, WPC C50, WPC 80, WPC100M and WPC120 sleeves are especially suitable for higher soil stress conditions.
Features
Dimpled backing provides a “permanent change” indicator for application of heat Ensures correct application heat and allows easy post-heat inspection Reliable inspectability at any time Available as a one-piece wrap-around unit or in roll form Saves money by keeping inventory and logistics costs low High shear resistance provides high functional performance and safety High operating temperature rating Top performance in demanding conditions No special equipment (standard gas torch and a roller) or skills required Makes installation fast and easy Keeps installation costs low Maximum temperature - 248ºF (120ºC)
107 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Covalence ®
Heat Shrinkable Pipeline Coatings - Girth Weld Coatings
Covalence
WPC60 - Wrap-aroun d Shr ink Sleeve for Pre-insulated Pipe Joint Sealing Description
WPC 60 heat-shrinkable wrap-around sleeves are designed for the insulation and sealing against moisture penetration of joint areas on preinsulated piping system. WPC 60 sleeves have a thick radiation-crosslinked polyolefin backing coated with a high-shear-strengththermoplastic hot-melt adhesive. During installation the adhesive melts and flows, filling all surface irregularities, bonds.
Features
The wrap-around pipe sleeve for field girth weld corrosion protection (WPC) is a heat- shrinkable wrap-around sleeve, closed with a patch closure that may be supplied separately or pre-attached to one sleeve end. The WPC sleeves are available with different constructions and adhesives Wide range of operating temperature ratings Higher shear resistance than ambient temperature sleeves Simple installation requiring only a torch and a roller Maximum temperature - 149ºF (65ºC)
Features
Rugged and mechanically strong. WPC 60 sleeves resist abrasion, impact and penetration, yet remain flexible even at very low temperatures. No rock-shield is required Resists adverse enviroments. WPC 60 sleeves resist temperature cycling, soil stresses and hydrostatic pressure. They demonstrate high resistance to ultraviolet light, fungus, cathodic disbondment and chemical attack by common fluids and solvents Versatile. WPC 60 sleeves are compatible with Rayclad 60, fusion-bonded epoxy, polyethylene, polypropyelene and most other high performance pipe coating and jackets. The product has a long shelf-life and is unaffected by typical storage conditions Maximum temperature - 149ºF (65ºC)
Covalence
WPC65M - Wrap-arou nd Field-Joint Coating (2 layer) Description
WPC B50, WPC C50, WPC65M, WPC100M and WPC120 sleeves are especially suitable for higher soil stress conditions. Ap pl ic ati on s
These products are based on a two-layer system and are normally used for PE-coated steel pipe, and may be used for girth-weld protection or to re-coat (rehabilitate) long pipe sections and large radius bends.
Covalence
WPCT - Wrap-around Field-Joint Coating (2 layer) Description
WPCT, WPC/B, WPC B30, WPC C30 sleeves are heatshrinkable ready-to-fit assemblies for the corrosion of pipelines. Ap pl ic ati on s
Designed for the corrosion protection of welded joints Compatible with standard pipe coatings – including PE, CTE, CT, FBE, PP and asphalt-based coatings
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Features
These products are available on rolls or as unisleeves Installation is carried out directly on the cleaned and dried (pre-heated) pipe surface No primer is required No special tools are needed leading to low installation costs The thick-walled structure of the cross-linked heatshrinkable sleeve gives the material high impact strength and high penetration resistance (WPC C30) Compatible with standard mill-applied coatings In the event of mechanical damage, the sealing adhesive fills and seals off the damaged area (“selfhealing” effect) Maximum temperature - 86ºF (30ºC)
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Covalence
WPCZ - Wrap-around Field-Joi nt Coating (2 layer) for In fi ll Joints Description
WPCZ is a heat-shrinkable wrap-around sleeve specially engineered for use on offshore, weight-coated pipelines incorporating hot marine mastic pour or other infill systems at the girth weld. Ap pl ic ati on s
Designed for corrosion protection of welded joints Compatible with standard pipe coatings – including PE, CTE, CT, FBE, PP and asphalt-based coatings
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Features
Products are available on rolls or as uni-sleeves Installation carried out directly on cleaned and dried (pre-heated) pipe surface No primer is required No special tools are needed leading to low installation costs The thick-walled structure of the cross-linked heatshrinkable sleeve gives the material high impact strength and high penetration resistance (WPC C30) Compatible with standard mill-applied coatings In the event of mechanical damage, the sealing adhesive fills and seals off the damaged area (“self-healing” effect) Maximum temperature - 122ºF (50ºC)
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Covalence ®
Heat Shrinkable Pipeline Coatings - Liquid Epoxy Primers
Covalence
Covalence
Description
S1401 Primer is a Speciall y Form ulated 100 Volum e Solids (solventless) Two Component Epoxy Description
S1239 Epoxy Primer - Two Components Epoxy Primer Epoxy primer which consists of resin Part A and hardener part B. Primer is available in bulk packages. Ap pl ic ati on s
Designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces. Features
Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Maximum temperature 65ºC - 149ºF
Covalence
S1301 Epoxy Primer - Two Components Epoxy Primer Description
Epoxy primer which consists of resin Part A and hardener part B. Primer is available in bulk package
S1401
As a epoxy primer in a 3 layer polyethylene coating system for superior corrosion protection of field welded joints of steel pipes. S1401 can be used with Covalence 3 layer coating systems : HTLP80-HB, HTLP60-HB, DIRAX-HB, RPS as the initial anti-corrosion layer or as wear cones in the PPS120 system. Ap pl ic ati on s
An epoxy in a 3 layer polyethylene coating system for superior corrosion protection of field welded joints of steel pipes, S1401 can be used with Covalence 3 layer coating systems.
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Ap pl ic ati on s
Designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces. Features
Excellent adhesion. Excellent cathodic disbondment resistance. Conform to local and national standards. Maximum temperature 80ºC - 176ºF
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BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Covalence ®
Heat Shrin kable Pipeline Coatings - Pipe Coating Repair Syst ems
Covalence
PERP - Coatin g Repair Sys tem for HDD Description
Repair system for damaged mill-applied PE coating.
Covalence
PERP80 - Coating Repair System
Description
The system consists of two components: PERP filler PERP repair patch
Ap pl ic ati on s
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PERP is designed to repair the damaged areas on line coatings, mainly two or three-layer. Features
The PERP Repair System resists high shear forces and shows excellent adhesion to commercial polyethylene-based, mill-applied coatings Specific repair system, and therefore highly economical Maximum temperature 60ºC - 140ºF
Ap pl ic ati on s
PERP is designed to repair damaged areas in millapplied PE coating on steel pipes and ductile cast iron pipes. Features
The PERP Repair System resists high shear forces and shows excellent adhesion to commercial polyethylene-based mill-applied coatings Specific repair system, and therefore highly economical Maximum temperature 80ºC - 176ºF
Covalence
PERP Meltst ick - Coating Repair System (scratches only) Description
PERP Meltstick is a heat-sensitive, PE copolymerbased stick used for small superficial, damage (scratches) to PE-coatings where the damage does not extend to the bare metal. Ap pl ic ati on s
PERP Meltstick is designed to repair the damaged areas on line coatings, mainly two or three-layer.
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP Covalence ®
Heat Shrinkable Pipeline Coatings - Plant Applied Line Coatings
Covalence
Rayclad 120 - Plant Ap pli ed Heat Shri nkable Pipeli ne Coating Tape
Covalence
Description
Description
Rayclad 120 hot-applied product coatings are designed to provide a continuous, holiday-free, permanent barrier, which affords long-term protection for high-temperature pipelines operating both on and offshore.
Rayclad 80 hot-applied product coatings are designed to provide a continuous, holiday-free, permanent barrier, which affords long-term protection for hightemperature pipelines operating both on- and offshore.
Ap pl ic ati on s
Rayclad hot-applied product coatings are designed to provide a continuous, holiday-free, permanent barrier which affords long-term protection for high-temperature pipelines operating both on and offshore.
Raycl ad 80 - Plant Appli ed Heat Shrink able Pipeline Coating Tape
Ap pl ic ati on s
Rayclad 80 is designed to be applied as line coating on bare steel pipes to coat the entire pipe circumference. Features
Extremely high shear resistance provides the strength required to soil-anchor hot pipelines Ease of installation. Rayclad is supplied as a complete coating ready to install May be transported with minimum damage and resists backfill compaction and soil stresses without a rock shield Wide handling and operating temperature range. Rayclad 80 may be handled at temperatures down to –40°C (–40°F) and comes in formulations available for pipelines operating to 80°C (176°F) and 120°C (248°F). Rayclad may be stored without shelf-life or gel-time limitations Highly resistant to UV light, fungus and cathodic disbondment Maximum temperature 80 ºC - 176ºF
Features
Extremely high shear resistance provides the strength required to soil-anchor hot pipelines Ease of installation. Rayclad is supplied as a complete coating ready to install May be transported with minimum damage, and resists backfill compaction and soil stresses without a rock shield Wide handling and operating temperature range Rayclad 120 may be handled at temperatures down to –40°C (–40°F) and comes in ormulations for pipelines operating to 80°C (176°F) and 120°C (248°F) Rayclad may be stored without shelf-life or gel-time limitations Highly resistant to U.V. light, fungus and cathodic disbondment Maximum temperature 120ºC - 248ºF
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KEMA COATINGS, IN C. Module Sealants (Macro-Polyisobutylene)
KEMA Module Sealants (Macro-Polyisobutylene) Description
KEMA Module Sealants are safe, easy-to use, long lasting, corrosion-resistant barrier coatings. They are packaged in roll form and can be either wrapped onto the pipe, fitting and assembly or cut into strips for flat application to a clean substrate.
s e p a T The aggressive bond of the adhesive is a result of the d proprietary macro-polyisobutylene formulation that n is further improved with the addition of special raw a , s material enhancements. e v The finished elastomeric adhesive comound exhibits i s e very high tensile strength and a strong resistance to h both cold flow and shear. d A , s All Module Sealants are UV-resistant and well-suited for g both above and below grade installations. n i t a o They are immune to the attck of anaerobic bacteria C commonly found in soils worldwide and do not breakdown even after lengthy immersion. KEMA Module Sealants offer the user a barrier coating that is resistant to a wide range of acid and alkali solutions as well as gases.
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They are offered as either sealants or tapes in a variety of roll lengths, widths and thicknesses. The tapes are completed with a polyethylene (PE) film bonded to one side. The PE film is currently available in 5 mils. (127 ums) or 12 mils (304.8 ums) film thicknesses.
Characteristics
Color: Black V.O.C. Content: 0 (Zero) Viscosity: 99% Solid Flash Point (min.): 204°C (400°F) Specific Gravity: 1.1 @ 25°C (77°F) Shelf Life: 36 months unopened; Store indoors at 5°C - 38°C (41°F - 100°F) Interleaf: Comprised of treated paper that is 1/2 inch / 12.7 mm wider that the tape wrap it protects. Biodegradable. Primer: The use of a pre-approve liquid primer is recommended on all bare metal surfaces only. Contact Corrpro representative for more information. Recommended Uses
Thermite welds on pipelines and tanks Pipeline girth welds Stainless steel band weld coating Pipeline rehad coating transitions General pipeline coating repair Tie-ins New pipeline coating Temporary highway island transitions Asphalt/concrete crack / gap repairs Adhesive strips for plastic film bonding Insulated spacers
KEMA Module Sealants are at work in the ice and snow of the Canadian North, the dry deserts of the Middle East and in the moist, humid coastal regions of Africa.
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
Standard Sizes and Part Numbers - 250 mils / 6.4 mm th ick sealant
Item KEMA 250 KEMA 250 KEMA 250-12
Description 4 in / 10 cm wide 6 in / 15 cm wide 4 in / 10 cm wide c/w 12 mils / 304.8 ums PE film on 1 side 6 in / 15 cm wide c/w 12 mils / 304.8 ums PE film on 1 side
KEMA 250-12
Part Number 752GHA760 752GHE760
752GHA1760
Standard Sizes and Part Numb ers - 60 mils / 1.5 mm thic k sealant
KEMA Series 60 KEMA Series 60 KEMA Series 60
4 in / 10 cm wide 6 in / 15 cm wide 4 in / 10 cm wide c/w 5 mils / 127 ums PE film on 1 side 6 in / 15 cm wide c/w 5 mils / 127 ums PE film on 1 side
KEMA Series 60
Physical Properties
Dielectric Breakdown Voltage ASTM D149-97a (2004) Peel Adhesion CSA Z245.21 M98 Clause 12.4 Cathodic Disbondment CSA Z245.21 M98 Clause 12.3
>20.000V Wet >10,000V Dry 22.7N
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0 (Zero)
Chemical Resistance
1. Aqueous inorganic salts 2. Mineral acids including hydrofluoric 3. Sulfuric, Phosphoric and mixed acids 4. Alkalis Service Temperature Ranges ASTM D1000
Above Grade Service
-29°C - 121°F -20°C - 249°F -29°C - 90°F -20°C - 194°F -7°C - 49°F -19°C - 120°F
Below Grade Service Application Compatability
Both the KEMA 250 - 12 w/PE film and the DEMA Series 60 w/PE film can be used as topcoats over the KEMA 250 and the KEMA Series 60 sealants. They can also be used on all prepared metal surfaces. Aggressively bonds to itself, coal tar, asphalt, urethane, polyethylene, polypropylene, tapes, fusion bond epoxy and liquid epoxy coated surfaces. P lease contact Corrpro if your existing coating is not mentioned here.
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PROSHIELD Coiled Rockshield
The Best Coil Rocksh ield Protection for Steel or Plastic Pipe
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Features Flow through design does not impede cathodic protection Best coil rockshield protection and support on the market ASTM G14 tested and proven
Avai lab il it y
Stock Sizes 1/4”Thickness 20” x 50’ 36’ X 50’ 25” x 50’ 44” x 50’ 32” x 50’ 48” x 50’ 3/8” Thickness 36” x 30’ 48” x 30’ Call Corrpro for specific sizes for your project.
ProShield Coil Rockshield is available in two thicknesses: 3/8” (left” and 1/4” right
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115 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Royston Greenline Tape, Tac-Tape, Roybond 747, Roskote 216, Roskote A-51 and R-20
offered in a wide range of widths and are supplied with and without plastic laminated backings. Royston’s Tac Tape® is a soft repair tape which is ideal for molding around irregular contours such as thermite welded connections.
For Quality Pipeline Coating Repairs
Cathodic protection, combined with a quality coating, is the best defense for combating corrosion on buried pipelines. When anode and test leads are thermite welded to coated pipe, a small portion of the coating must be removed and should be repaired. To ensure these weld areas are properly recoated, Corrpro supplies proven Royston products. They include primers, mastics and repair tapes and wraps.
Typical Ap plications
Any exposed metal area on a coated pipe can cause accelerated corrosion attack. Royston primers, mastics, tapes and wraps seal these areas to ensure buried pipelines are properly coated. They are designed for easy fit applications and have a history of delivering long-life protection.
Royston Roybond® primers are the first line of defense for pipeline repairs. They form a strong mechanical bond to steel and create an excellent base for a variety of coatings and tapes. Made from phenolic, synthetic resin, rubber and elastometic bases, the primers can withstand acids, alkalies and many corrosive chemicals.
Ordering Procedure
For high dielectric protection Royston manufactures Roskote® mastics. Cold-applied and extremely moisture resistant, these mastics form a coating on pipelines that will not oxidize, alligator or crack. They are also formulated with superior mechanical properties to defend against abrasion. When a thick corrosion resistant barrier is needed, Royston tapes and wraps should be used. They are
Corrpro is an authorized Royston Distributor. To order the right Royston product for your particular application, indicate the product type, order number and quantity. An example is included to illustrate this process. Ordering Procedure Example
Quantity Product Product Name
4 Gallons Royston Primer Roybond 747
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Royston Ordering Information
Product
Type of Material
Unit Packaging Size
Greenline®Tape
Tape
Tac-Tape®
Tape
2”, 4” and 6” (50.8, 101.6m 152.4 mm) 2” (50.8 mm) Wide Rolls 10 ft (15.2 mm) 16 oz (0.42 L) Spray Quarts and 1, 5, 55 Gallons (3.8, 18.9, 208 L) 1 Gallon (3.8 L) Containers 1, 5, and 55 Gallon (3.8, 18.9, 208 L) Containers 1, 5, and 55 Gallon (3.8, 18.9, 208 L) Containers
Roybond®747
Roskote®216 Roskote®A-51
R-28
Primer
Mastic Coating Mastic Coating
Rubberized Mastic
Standard Order Quantity 8 rolls/ctn 6-16 oz (0.15 - 0.42 L) Spray/ctn 6 Quarts (5.7 L)/ctn 4 Gallons (15.1 L)/ctn 4 Gallons (15.1 L/ctn 4 Gallons (15.1 L)/ctn
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4 Gallons (15.1 L)/ctn
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R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Roysto n Tapecoat ® Cold-App lied Tape Coatin gs
Tapecoat Gray Tapes Protect Pipeline and Infrastructure from Corrosion
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Tapecoat Gray coatings are innovative cold-applied tapes that exceed all previous performance criteria for the protection from corrosion of above and below ground pipelines, girth welds and fittings. Tapecoat incorporates a patented integrated primer into these protective tapes and eliminated the dangers of emissions and hazardous waste associated with the application of liquid primers. Tapecoat Gray can be applied over a wide range of ambient temperatures for the protection of most metal surfaces Features
Integrated P rimer: Replaces flammable and hazardous liquid primers Eliminates VOC emissions Eliminates dangers of a toxic material spill Eliminates need to dispose of hazardous wastes Labor-saving application Aggressive tack gives consistent application Successfully tested by independent labs Ad hes iv e Coatin g:
Aggressive bond to steel and other metal substrates Cohesive strength as well as flexibility Excellent resistance to cathodic disbondment
irregular shapes with minimal pull back due to memory. Tapecoat H35 Gray and Tapecoat H50 Gray employ an integrated primer and are resistant to UV rays, thermal expansion, impact and abrasion. Both tapes can be applied over a wide range of ambient temperatures. Composition
Tapecoat H35 Gray and Tapecoat H50 Gray are composed of a Gray specially formulated MAF backing with a synthetic elastomeric adhesive. Impregnated into the adhesive is an integrated primer. Technic al Data
Color: Gray Shelf life: Rotate stock yearly Standards: AWWA C-209 Recommended for use with: Coal Tar, Extruded Polyethylene, FBE, 3 Layer Systems, Coal Tar and Urethane Plant Coatings Low temp flex: Excellent Bacteria resistance: Excellent Thickness: H35 35 ±2 mils H50 50 ±2 mils Tests: ASTM D1737, ASTM G22, ASTM D1000, ASTM G8.
MAF ® Backing:
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(H35 Gray/ H50 Gray) Pulls tight around fittings and irregular shapes Formulated for durability Thermally stable Abrasion resistant UV resistant Tapecoat H50 Gray cold-applied above and below ground coating in tape form with an integrated primer. Tapecoat H35 Gray and Tapecoat H50 Gray are designed to protect above and below ground metal surfaces from corrosion and electrolysis. They are used for coating pipe, girth welds, fittings, couplings, tanks, pipetype cable, conduit, tie rods, elevator casings and other metal surfaces. Their unique MAF ® backing has been specially formulated to provide strength that allows it to be pulled tightly around fittings and other
Surface Preparation
Surface must be clean and dry. SSPC-SP3 Power Tool Cleaning is recommended to remove any loose rust and scale, dust or dirt. A “Tack Cloth” for removal of fine dust particles is provided in each carton. Oil, grease and all other residue are to be removed from pipe surface per SSPC-SP1 Solvent Cleaning. SSPC-SP6 Commercial Blast Cleaning is optional. Tapecoat H35 Gray and Tapecoat H50 Gray are impregnated with an integrated primer. Tape Applicati on
Spiral Wrap: Tapecoat H35 Gray and Tapecoat H50 Gray are hand applied by removing the release liner and spiral wrapping with a continuous overlap of tape. Tension in wrapping should be enough to obtain conformability to the surface being coated.
117 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
Cigarette Wrap: Pre-cut strips of Tapecoat H35 Gray or Tapecoat H50 Gray to a length equal to the circumference of the pipe plus a minimum of 4”. Follow general tape applications described above.
Option: Tape wrapping machines available upon request.
Tapecoat ® HT/ MB High Temperatur e Mesh Fabric Coating
Tapecoat HT/MB High Temperature Coating exceeds all performance criteria for prevention of corrosion of buried pipelines, pipe joints/ fittings, and other metal surfaces. Tapecoat HT/MB and TC 7030 are recommended for use on high-temp pipelines with a maximum constant operating temperature of up to 310° F (154 °C). Tapecoat HT/MB works best when used with high-temp TC 7000 Epoxy Primer. Tapecoat HT/MB is a 40 mil coating, applied with a 50% overlap, for below grade application. Tapecoat HT/MB is a cold-applied, self-adhering coating that is impermeable to water and salt. An aggressive high temperature adhesive is laminated to the HT/MB polypropylene mesh backing. The woven mesh backing gives the coating added strength against soil stress. Appropriate for coating below grade pipe with operation temperatures up to 300oF. Use TC OMNIPRIME primer when operation temperatures will not exceed 180°F; use TC 7000 EPOXY as a primer for operation temperatures to 300°F.
Technic al Speci fi cations Composition
Tapecoat M50 RC Gray is a pre-formed, cold-applied coating. The adhesive is manufactured from specially formulated elastomer and resins bonded to a woven highly puncture-resistant polymer. Impregnated into the adhesive is an integrated primer. Techni cal Data
Color: Gray Shelf life: Rotate stock yearly Standards: AWWA C-209 Recommendedfor use with: Coal Tar, Extruded Polyethylene, FBE, 3 Layer Systems, Coal Tar and Urethane Plant Coatings Low temp flex: Excellent Bacteria resistance: Excellent Thickness: 50 ±2 mils Tests: ASTM D1737, ASTM G22, ASTM D1000, ASTM G8. Surface Preparation
Surface must be clean and dry. SSPC-SP3 Power Tool Cleaning is recommended to remove any loose rust and scale, dust or dirt. A “Tack Cloth” for removal of fine dust particles is provided in each carton. Oil, grease and all other residue are to be removed from pipe surface per SSPC-SP1 Solvent Cleaning. SSP C-SP6 Commercial Blast Cleaning is optional. Tapecoat M50 RC Gray is impregnated with an integrated primer. Tape Applic ation
Tapecoat ®
M50 RC Gray A heavy-duty below ground pipeline recoating material in tape form with an integrated primer. Tapecoat M50 RC Gray is designed to protect below ground metal surfaces from corrosion and electrolysis. It is used for coating pipe, girth welds, fittings, couplings, tanks, pipe type cable, conduit, tie rods, elevator casings and other metal surfaces. Tapecoat M50 RC Gray is resistant to thermal expansion, impact and abrasion and employs an integrated primer.
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Spiral Wrap: Tapecoat M50 RC Gray is hand applied by removing the release liner and spirally wrapping with a continuous overlap of tape. Tension in wrapping should be enough to obtain conformability to the surface being coated. Cigarette Wrap: Pre-cut strips of Tapecoat M50 RC Gray to a length equal to the circumference of the pipe plus a minimum of 4”. Follow general tape applications above.
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R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Roysto n Tapecoat ® Cold-App lied Tape Coatin gs
Tapecoat 6025 Gray High Temperature Tape Cold-applied coating, in tape form, for use in high temperature pipeline Tapecoat 6025 Gray High Temperature tape with a MAF backing is designed to protect above and below ground pipe, pipe-type cable, girth welds, fittings, tanks, insulated steam lines, and other metal surfaces from corrosion and electrolysis over a wide range of in-service temperatures up to as high as 250°F (121°c) in constant or peak load operating conditions. Tapecoat 6025 Gray and TC Omniprime may be applied to new pipelines and to pipelines in service operating at elevated temperatures.
s e p a T d n a Composition , s Tapecoat 6025 Gray is composed of a specifically e v formulated MAF backing and a synthetic elastomeric, i s temperature resistant coating. e h d A Technic al Data , s Service temp: -30°F to 300°F (-35 to 125°C) g Application temp: -30 to 185°F (-35 to 85°C) n i t Total thickness: 25 mils (0.63 mm) a o Adhesion (primed steel): 250 oz/inch width (2.79 kg/cm C width) Elongation: 300% Tensile strength: 50 lb/inch width (8.95 kg/cm width) Dielectric strength: Exceeds 12 KV Salt crock test: Pass Insulation resistance: 106 megohms Water vapor trans rate: 0.01-0.20 g/100 inch2/24 hr (0.15-3.10 g/m2/24 hr) Tests: ASTM G6, ASTM G20, ASTM G42, ASTM G14, ASTM G11, ASTM D1000. 6 7 7 7 7 6 2 6 6 8 1
Surface Preparation
Surface must be clean and dry. SSPC-SP3 Power Tool Cleaning is recommended to remove any loose rust and scale, dust or dirt. Oil, grease and all other residue are to be removed from pipe surface per SSPCSP 1 Solvent Cleaning. SSP C-SP6 Commercial Blast Cleaning is also acceptable. Priming: If operating temperatures do not exceed 180°F (85°C) TC Omniprime is the primer of choice. TC 7000 Epoxy has been developed specifically for use with Tapecoat 6025 Gray when service temperatures are between 180°F and 300°F (85-125°C). Either
primer may be hand applied by brush or roller. Let TC Omniprime or TC 7000 Epoxy dry to the touch before applying Tapecoat 6025 Gray. Tape Applicati on
Tapecoat 6025 Gray is applied by hand, with the Tapecoat Hand Wrapster #3, or by plant or over-theditch tape wrapping methods. Tapecoat 6025 Gray is spirally wrapped in two layers. Wrapping tension is to be maintained to obtain conformability of the tape to the surface being coated. Tapecoat T Tape GPE - Cold-A ppl ied Tape Coating A 65 mil coating with a 3 mil polyethylene backing and 62 mils of adhesive for ambient temperature, below grade application. The 62 mil adhesive provides T Tape with a high degree of conformability. Appropriate for coating tees, bends and other irregular con figurations, such as weld beads, wire connections, thermite welds and all smaller diameter piping. Tapecoat CT - Cold-Applied Tape Coating TAPECOAT CT - a 35 mil cold-applied tape coating with a 7 mil polyethylene film backing and 28 mils of adhesive, for ambient temperature below grade application. Appropriate for coating small to moderate size pipe with a single layer; a 50% overlap may be preferred when coating larger diameter pipe. Tapecoat Grey Pad - Cold-App lied Mesh Backed Tape Coating A 65 mil coating, packaged in 6 X 6 pads, with a polypropylene mesh fiber backing and pressure sensitive adhesive; used for easy application as a protective coating on small holidays, wire splices and thermite welds. Royst on One Step Tape A 35 mil, primerless, cold-applied tape coating with a 6 mil UV resistant polyethylene film backing for ambient temperature above and below grade application. Color: Green.
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
TR Green A 35 mil cold-applied tape with a flexible plastic backing and an elastomeric adhesive, for ambient temperature below grade application. Greenline Tape has a leading adhesive edge to secure the lap seal and guide in spiral wrap applications. Color: Green. Compatible primer: ROYSTON ROYBOND 747. Tapecoat HT Sealant A conformable water tight coating for irregular surfaces which may be subjected to temperatures up to 300 degrees F (150 degrees C). Royston Sealant Tapes A moldable synthetic elastomeric adhesive that is specially formulated with different degrees of tack and pliability to accommodate the particular application need such as for sealant, caulking, insulation or waterproofing. Compatible primer: ROYSTON ROYBOND 747. Tape A (Mil Thi ckness ) A sealant tape with a moderate degree of tack and pliability. Tape C (Mil Thick ness) aka. TAC-TAPE at 125 mils- a sealant tape with a high degree of` tack and pliability. Special coatings and repair kits:
Handy Cap Standard A 4” X 4” exothermic weld coating system used in conjunction with ROYSTON Roybond 747 Primer. 747 Primer is available in aerosol dispensers or standard size liquid containers. Tapecoat Reinforcing Scrim A polypropylene cloth material used as an optional reinforcing wrap to increase the impact resistance of liquid coatings. Packaged in rolls 2”, 4” and 6” x 100’.
Tapecoat TC Mastic A thixotropic brush applied coal tar coating for ambient temperature, below grade application. Appropriate for coating fittings, flanges, valves, mechanical couplings and other irregular configurations. Tapecoat TC Mastic 2000 A brush or spray applied bituminous coating for temperatures up to 250°F, below grade application. Appropriate for coating fittings, flanges, valves, mechanical couplings and other irregular configurations. Tapecoat TC Alu min um Mastic A brush or spray applied aluminum pigmented bituminous coating for ambient temperature, above or below grade application. Appropriate for coating fittings, flanges, valves, mechanical couplings and other irregular configurations. Operation temperature ambient to 250°F. Royston Roskote A51 A hydrocarbon resin base mastic coating system for ambient temperature, below grade application. Appropriate for coating fittings, flanges, valves, tanks, mechanical couplings and other irregular configurations. Compatible primer: ROYSTON RAPID RED Roskot e 201 A coal tar epoxy coating is a cold-applied, 2 component, polyamide cured, coal tar epoxy for above and below ground protection in severely corrosive environments. Through chemical cross linking, forms a tough adhesion resistant coating to withstand physical damage, impact, temperature variations and underground soil stresses.
C o a t i n g s , A d h e s i v e s , a n d T a p e s
Ac ces so ri es
Tapecoat Hand Wrapster A cold tape hand operated application tool, which can assist the operator in wrapping tape with the proper tension and overlap for piping 4” OD and above.
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Tapecoat TC Flo-Coat - Petrolatum Wax System A corrosion preventive coating paste to fill and coat irregular contours.
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R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Royston Hot-Applied Tape and Epoxy Coatings
Heat Appli cation Tool Propane Torc h Kit The Magnum Torch with self-contained torch ignition is a wide mouth propane torch for applying hot applied tapes and sleeves. The kit comes complete: 16” handle torch with igniter, burner head, regulator and 33’ long hose.
s e p a TC® 7000 High Temperature Epoxy T d Two Applications in One Product n TC 7000 Epoxy is a surface tolerant two component a 100% solids material that replaces VOC base primers. , s It is manufactured to be used as a one coat wet or dry e v primer with Tapecoat hot and cold-applied tapes. i s e h TC 7000 can also be applied as a stand alone d A coating for use on metal surfaces. This coating offers , s exceptional flowability with self leveling attributes. This g product can be used above or below ground. n i t a Use as a primer prior to wrapping with Tapecoat hot or o C cold-applied tapes. As a coating use alone as a coating on metal surfaces or use with our new polyethylene scrim wrap, which adds reinforcement and impact resistance. Technic al Speci fi cations Technic al Data 6 7 7 7 7 6 2 6 6 8 1
Color: Red Pot Life: 15 to 20 minutes @ 70°F (121°C) and 50% relative humidity (R.H.) Max. Constant Operating Temperature 250°F (121° C) VOC’s: Zero Mix Ratio: 3.54:1 by volume No Red Label required Application Parameters: Environment: Use only when the surface to be coated is above 40°F (4°C) and the relative humidity (R.H.) is less than 90%.
Application Surface Temperature: 40°-250°F (4°121°C). Surface temperature must be 5°F (3°C) above the dew point to avoid condensation. Cure Time: 60 to 90 minutes @ 70°-80°F (21°-27°C) and 50% R.H. Cure time can be accelerated by preheating the metal surface to 100°-200°F (38°-93°C). Ap pl ic ati on
Surface must be clean and dry. Commercial blast to SSPC-SP6. Remove oil and grease with suitable solvent. Salt and other contaminants may be removed by high pressure fresh water cleaning. Pour entire contents of P art B Curing Agent (small container) into Part A Resin (large container) and mix thoroughly, approx. 3-5 minutes. Do not alter the amounts of A and B in the mixture. Apply epoxy by brush, pad, roller or spray. Primer should be dry to touch before applying Tapecoat hot-applied tapes or sleeves. As a stand alone coating, TC 7000 Epoxy provides superior corrosion protection above and below ground. Specially selected Tapecoat reinforcing scrim can be applied over wet epoxy. After scrim is applied, apply a second application of TC 7000 Epoxy. Recommended Coverage
As a 1 coat primer: 6-10 mils thickness, with a coverage of 220 sq. ft. per mixed gallon (m2/liter=5.4 m2/liter). As a single coat stand alone coating: 20 mils (.5mm) thickness, with a coverage of 80 sq. ft. per mixed gallon (m2/liter=1.96 m2/liter). As a 2 coat stand alone coating, with scrim: 16-30 mils (.41-.76 mm) thickness (2 coats of 8-15 mils (.20-.38 mm) each).
TC® 7030 High Buil d High Temperatur e Epoxy Protect Pipelines Joints and Fittings
A one coat, stand alone protection that exceeds all performance criteria for prevention of corrosion of above and below ground metal surfaces. This tough coating can be used for any general application including high temperature pipelines with a maximum constant operating temperature of up to 250°F (121°C).
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TC 70 7030 is an en env vir iron onm men entt-f -frrie ien ndly two co com mpon onen entt, 100% solids material that provides up to 30 mils of high build thickness for tough abrasion resistance to backfill and soil stress damage. This surface tolerant epoxy provides exceptional corrosion preven prevention tion for reconditioning pipelines, protecting joints, patching pipeline coatings, and covering irregular fittings and metal me tal surfaces. surfaces. Technic al Speci fi cations Technic al Data
Color: Red. Additional colors available upon request. Pot Life: 15 to 20 minutes @ 70°F (121°C) and 50% relative humidity humidity (R.H.) (R.H.) Max. Constant Operating Temperature 250°F (121° C) VOC’s: Zero Mix Ratio: 3.6:1 by volume No Red R ed Label required required Ap pl ic ati on
Surface must be clean and dry. Commercial blast to SSPC-SP6. Remove oil and grease with suitable solvent. Salt and other contaminants may be removed by high pressure fresh water cleaning. Pour entire contents of Part B Curing Agent (small container) into into Part P art A Resin Resin (large container container)) and mix thoroughly, approx. 3-5 minutes. Do not alter the amounts of A and B in the mixture. Apply epoxy by brush, pad, roller or spray. Primer should be dry to touch before applying Tapecoat hot applied tapes or sleeves. As a stand alone coating, TC 70 7030 Epo Epox xy prov ovid ides es su sup per erio iorr co corrros osio ion n prot otec ecttio ion n above and below ground. Specially selected Tapecoat reinforcing scrim can be applied over wet epoxy. epoxy. After scrim scrim is applied, apply a second application of TC 7030 Epoxy. Ap pl ic ati on Param Parameter eter s
Environment: Use only when the surface to be coated is above 40°F (4°C) and the relative humidity (R.H.) is less than 90%. Application Surface S urface Temperatu Temperature: re: 40°-250°F (4°121°C). Surface temperature must be 5°F (3°C) above the dew point to avoid condensation. Cure Time: 60 to 90 minutes @ 70°-80°F (21°-27°C) and 50% R.H. Cure time can be accelerated by preheating preheat ing the metal metal surface to 100°-200°F 100°-200°F (38°-93° (38°-93°C C).
Recommended Coverage: A single coat stand alone coating: 30 mils (.76m (.76mm m) thickness, wit with h a coverage of 53 sq. ft. per mixed gallon (m2/liter=1.23 m2/liter)
TC® 7100 Wet Bond Gray Epoxy Corrosion Protection for Fresh Water Wet Surfaces. TC®710 TC®71 00 We Wett Bo Bon nd Gr Gray ay Epo Epox xy is a su surrfa face ce tol oler eran antt epoxy developed for coating metal and concrete above and below fresh water. TC 71 7100 prov ovid ides es an ex exce cep ptio ion nal an anttii-co corrros osio ion n coating for protecting bare steel, welded joints on factory-coated pipe, irregular fittings and surfaces. This innovative coating can be applied underwater for the repair of damaged coatings on steel transmission pipes; steel, concrete, and sheet pilings; and lateral supports. TC 71 7100 is id idea eall for ab abov ove e an and d bel elow ow grou oun nd prot otec ecttio ion n of metallic surfaces on pipes and compressor / pumping stations that endure splashes, condensation, or humidity. TC 71 7100 We Wett Bo Bon nd Gr Gray ay Epo Epox xy (Co (Colo lorr Gr Gray ay)) - a two part liquid epoxy system. Used on damp, wet or dry metal surfaces as a one-coat stand-alone protective coating system for above and below grade application. Technic al Speci fi cations
C o a t i n g s , A d h e s i v e s , a n d T a p e s
Wet Surface Application
TC 71 7100 is an en env vir iron onm men entt-f -frrie ien ndly two co com mpon onen entt, 100% solids material. A single application to a wet surface can provide in excess of 20 mils of high build thickness for tough abrasion resistance. This wet bond epoxy can be field-applied as a single or multiple coating above and below fresh water with a paint brush or roller after after normal normal surface s urface preparation. Basic Use
TC 71 7100 We Wett bon ond d-Gr -Gray ay is a co corrros osio ion n prev even enttiv ive e epoxy coating developed for coating metal and concrete surfaces above and below the water line. It is used to repair pipeline coatings, for coating irregular fittings and surfaces and is suitable for above and below ground as well as underw underwater ater applications. Composition
TC 71 7100 We Wett Bo Bon nd-Gr -Gray ay is a uniq iqu ue mod odiified amine cured epoxy coating with a 100% solids content.
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TC Wet Wet Bond Flexi ble Epoxy Mastic ® Corrosion Preventive Coating for Wet Surfaces TC Wet Wet Bo Bon nd Fle Flex xib ible le Epo Epox xy Ma Mast stic ic®is ®is a co corrros osio ion n preventive epoxy coating developed for coating metal and concrete surfaces above and below the water line. This protective epoxy is also suitable for wet surfaces above and below ground and for underwater applications in fresh water environments.
s e It can be used to repair pipeline coatings, for coating p a ttings ings and surfaces, and to perform general general T irregular fitt d maintenance coatings repair in regulator vaults. TC n Wet Bond Flexible Epoxy Mastic is ideal for the repair a of damaged plant-applied coatings including coal tar , s enamel. e v i s Technic al Speci fi cations e h d A Composition , Wet Bo Bon nd-Fle -Flex xib ible le Epo Epox xy Ma Mast stic ic is a uniq iqu ue s TC Wet g modified amine cured epoxy coating with a 100% solids so lids n i t content. a o C T Tec ech hnic ical al Da Datta (a (att 40 mil ils) s)
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VOC: O lbs /gal (kg/L) Solids: 100% by volume Coverage: 40ft2/gal (40 mils) ( m2/liter)=1.0 m2/liter (1.0mm) Color: Gray or Black Curing time @ 70°F: 4 to 8 hours Application temp: 40-120°F (4-49°C) Operating temp: -40-165°F (-40-74°C) Thic Th ick knes ess: s: 40 mil ils s (1 (10 mm) Weight per gallon: 10.6 lbs Resin: 11.2 lbs / (kg)=5.0 kg Hardener: 8.3 lbs Shore A-2 Durometer: 90 to 100
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Surface Preparation
Remove all contaminants that would impede bond. Use effective cleaning procedures to remove: rust, dirt, oil and grease. This may include the use of highpressure fresh water cleaning, using suitable solvents or detergents to SSPC-SP 1 or abrasive blast to SSPCSP 6.
Ap pl ic ati on
Environment: Use only where application and curing can proceed at temperatures above 40ºF (4ºC). The temperature of the surface and that of the coating itself must also be within these limits. Apply only on a clean surface. (See detailed detailed Field F ield Specifications for complete instructions.) Mixing: Pour entire contents of hardener container into the resin container and mix thoroughly until homogeneously mixed, approx. 3-5 minutes. Application Method: Apply epoxy by brush or pad.
TC® 701 7010 0 Fast Set Epox y Field Fie ld Applied J oint Epoxy for Plant Coated Coated Pipe
TC®7010 Fast Set Epo TC®701 Epox xy is a hig igh h-b -bu uil ild d, su surrfac ace e tolerant coating that exceeds all performance criteria for the protection from corrosion of above and below groundpipelines. TC 70 7010 prov ovid ides es ex exce cep ptio ion nal co corrros osio ion n prev even enttio ion n for protecting joints, patching pipeline coatings, and covering irregular fittings and metal surfaces. This innovative product can be used in conjunction with all factory and field coatings, such as cold and hot-applied tape, coal tar enamel, extruded polyethylene, and fusion bonded epoxy. TC 70 7010 Fast Set Epo Epox xy is a two par artt li liq quid ep epox oxy y system. Used as a one-coat stand-alone protective coating system for above and below grade application on dry substrates. Tap T apec ecoa oatt 7010 Fast Set Gr Gray ay Epo Epox xy el elim imin inat ates es the complex and lengthy lengthy application process required for field-applied powder epoxy coating of welded joints. TC 70 7010 is an envir iron onm men entt fr frie ien ndly two co com mpon onen entt, 100% solids material that provides up to 30 mils of high-build thickness for tough abrasion resistance to backfill and soil stress damage. This fast-set epoxy also decreases lengthy field application by accepting backfill after only 2 hours of cure time.
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Technic al Speci fi cation Basic Use
TC 70 7010 FS-Gra FS-Gray y is a co corrros osio ion n prev even enttiv ive e ep epox oxy y coating developed for coating coating joints, patching pipeline coatings and coating irregular fittings and surfaces; suitable for above and below ground applications. Composition
TC 70 7010 FS-Gra FS-Gray y Epo Epox xy is a mod odiified amine cured epoxy coating with 100% solids content. Tech Tec hnic ical al Da Datta: (a (att 20 mil ils) s) VOC: 0 lbx/gal (0 kg/l)/(.5mm) Solids: 100% by volume Coverage: 80 ft2/gal (20 mils)/(1.96 m2/liter) (.5mm)
corrosion resistant adhesive for bonding Royston Quick Seal Tape Wrap to steel pipe. Black Tack provides a strong bond between Quick Seal Tap T ape e Wr Wrap ap an and d al alll of the var ario iou us su surrfa face ces s co com mmon only ly encountered in underground service. It increases adhesion or pressure-sensitive polyethylene tapes. Where to use it:
Royston Black Tack is recommended for use with commercially available pressure sensitive tapes used for corrosion protection of buried piping systems. It is formulated to provide superior performance in its intended use. Black Tack is specifically formulated for bonding Quick Seal Tape Wrap. Its suitability with other tape and wraps should be tested prior to use. How to use it:
Color: Gray Curing time @ 70°F: 2 hours to backfill Applications temp: 40-120°F (4--49°C) Operating temp: -40 to 165°F (-40 to 740C) Thic Th ick knes ess: s: 20 mil ils s (.5 (.5 mm) Weight per gallon: 12 lbs. (5.4kg) Surface Preparation
Remove all contaminants that would impede bond. Use Us e effective cleaning procedures to rem remove: ove: moisture, salts, rust, dirt and dust, oil and grease. This may include the use of high pressure fresh water cleaning, using suitable solvents or detergents to SSPC-SP-1 or abrasive blast to SSPC-SP-6. Ap pl ic ati on
Environment: Use only where application and curing can proceed at temperatures above 40°F (40°C). The temperature of the surface and that of the coating itself must also be within these limits. Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation. Relative humidity maximum is 90% preferably between between 40-60% (See (S ee detailed fiel eld d specificatons for complet complete e instru instructions.) ctions.)
Handling Precaut Handling P recautions: ions: Royst R oyston on Black Tack is a flammable mixture which should be kept away from heat and open flame. Prohibit welding sparks and smoking. Contains aliphatic and aromatic solvents. Avoid prolonged or repeated breathing of vapors or fumes. fum es. Avoid contact with with skin. Harmfu Harmfull or fatal if swallowed. If swallowed do not induce vomiting. Call physician immediately. Keep out of reach of children. Mixing
The on The only ly mix ixin ing g req equ uir ired ed is thor orou oug gh ag agit itat atio ion n prio iorr to use. This is necessary to insure adequate redispersion. Surface Preparat Preparation: ion: Surfaces Surfaces should be dry and cleaned of all rust, scale, soil, mud, oil, grease and other contaminants by wire brushing, blasting or other methods. Mil applied coatings and pipe wraps should be dry and free from mud, soil, dust and oil.
C o a t i n g s , A d h e s i v e s , a n d T a p e s
Ap pl ic ati on
Royston Black Tack may be applied by brush, spray or roller without thinning. thinning. Brushes my be cleaned cleaned in mineral spirits spirits or xylene. Tape applications may be made as soon as the surface is dry to the touch. Coverage
Mixing: Pour entire contents of Part A and Part B into a separate separate container (furnished in the kit) and mix thoroughly until homogenously mixed, approx. 2-3 minutes.
Coverage of Black Tack on metal surfaces is 308 square feet per gallon at 1 mil dry film thickness. Allowances must be made for rough surfaces and application losses which will reduce coverage.
Application Method: Method: Apply epoxy by brush, brush, pad or roller roller..
Physical Propertie Properties s
Royston Black Tack A fast fast drying (under 5 minutes) minutes) rubber-resin base base adhesive, carried in petroleum solvents. It is used as a
Color: Black Solids %: By weight: 24.5% By Volume: 19.2% Weight: 6.7 lbs. per gallon Viscosity: Approx. 380 cps@ 77˚F VOC VOC:: 607 607 g/l g/l or 5.06 #/gal Shelf S helf Life: Life: Over Over 6 months months
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R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Royston Hot-Applied Tape and Epoxy Coatings
Test Data: NA Ordering Information: - Royston Black Tack is
available in one-gallon cans, packaged 4 per carton.
s e p a T d n a , s e v i s e h d A , s g n i t a o C
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Royston Roybond 747 An elastomer-resin based formulation used as a corrosion resistant adhesive for adhering Royston Greenline Accessory Wrap to both metallic and nonmetallic surfaces for underground service. What it does:
Royston Roybond 747 provides a strong bond between Greenline Wrap and all of the various surfaces commonly encountered in underground service. Its high degree of corrosion resistance enhances salt crock performance and maintains excellent adhesion under adverse environmental conditions. Its heavy consistency retards settling in the container yet allows easy brush-on for thin film coverage. Royston Roybond 747 should be used to adhere Greenline Accessory Wrap to the following substrates commonly used underground: Steel and galvanized metal Extruded polyethylene and polypropylene Coal tar and asphalt enamels - Micro crystalline wax Thermoplastic and thermoset thin film coatings Laminated and extruded pipe wraps Royston Roybond 747 is formulated for bonding Royston Greenline Wrap. Its suitability with other tapes and wraps should be tested prior to use. Roybond 747 settles very slightly on standing. If there is an accumulation of solvent at the top of the container, stir lightly to reach a smooth, creamy consistency. Surface Preparation
Surfaces should be dry and cleaned of all rust, scale, soil, mud, oil, grease and other contaminants by wire brushing, blasting or other methods. Mil applied coatings and pipe wraps should be dry and free from mud, soil, dust and oil.
Ap pl ic ati on :
Roybond 747 may be applied by brush or roller without thinning. It must be brushed out to a thin film not more that 1 1/2 mils dry thickness. Do not apply too thick Roybond 747 will brush out readily to the desired thin film. Ap pl ic ati on Temp erat ur e:
Pipe heated by welding should be allowed to cool to 120˚ to 140˚F before applying Roybond 747. Application may be made at temperatures below 0˚F, but condensation of moisture must be guarded against at low temperatures. Drying Time:
For rapid bond development Roybond 747 should be allowed to dry to a non-glossy appearance before applying Greenline. This will require only one to five minutes depending on variable application conditions Bond development over semi-dried Roybond 747 is delayed somewhat, and over wet Roybond 747 is delayed as much as 24 hours. Coverage:
Coverage of Roybond 747 on metal surfaces is 300 to 400 square feet per gallon at 1 to 1 1/2 mil dry film thickness. Allowances must be made for rough surfaces and application losses which will reduce coverage.One gallon of Roybond 747 to three squares of Greenline is a good rule of thumb. Physical Properties:
Composition: Elastomer-resin based formulation in blended solvent system Color: Black Viscosity: 8500 cps typical Weight: 8.1 +/- 0.02 lbs per gallon Speci fic Gravity: 0.97 Percent Solid: By Volume: 29% By Weight: 38.7% +/- 1% Flash Point: 38˚F Seta Flash Closed Cup Shelf Life: At least one year Test Data: N/A
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Ordering Information:
Royston Roybond 747 is available in one quart and one gallon metal cans, in five gallon steel pails and in fifty-five gallon steel drums. Quart cans are packaged six per carton and gallons four per carton. It is also available in a 16 ounce (by weight) aerosol Spray-Pac, packaged 12 per carton.
TC® 7025 Ez Flow Epoxy Field Applied J oint Epoxy for Plant Coated Pipe
TC® 7025 Ez Flow Epoxy is a versatile liquid epoxy for the protection of pipe and metal structures from corrosion in both above and below grade environments. TC 7025 serves as an outstanding corrosion preventive coating for reconditioning pipelines, coating joints, coating repairs, and coating irregular bends and fittings. It can be applied to a dry, properly prepared surface, either manually or with the use of a power spray unit designed for such purpose. This two part liquid epoxy system can be used as a one-coat stand-alone protective coating, isolating the metal substrate from the detrimental effects of electrolysis. An environmentally friendly,100% solids coating that contains no VOC’s, (volatile organic compounds). TC 7025 provides a thickness up to 25 mils providing a tough resistant barrier when exposed to backfill and soil stress. EZ FLOW EPOXY provides an EZ alternative to the complex and lengthy application process of fieldapplied powder epoxy coatings. Technic al Speci fi cations Basic Use
TC 7025 is a versatile liquid epoxy for the protection of pipe and metal structures from corrosion in both above and below grade environments. Composition:
TC 7025 is a modified amine cured epoxy coating with 100% solids content. Technic al Data:
VOC: 0 lbx/gal (0 kg/l)/(.5mm) Solids: 100% by volume Coverage: 64 ft²/gal (25 mils)/(1.57 m2/liter) (.635mm) Color: Charcoal Gray
Curing time @ 70°F:3 to 4 hours to backfill Applications temp: 40° to 120°F (4° to 49°C) Operating temp: -40° to 165°F (-40° to 74°C) Thickness: 25 mils (.635mm) Weight per gallon: 13.6 lbs. (6.16 kg)
Surface Preparation:
Use effective cleaning procedures remove all contaminants that would impede bond, to include moisture, salts, grease and any loose material. This may include the use of high pressure fresh water cleaning, using suitable solvents or detergents. The surface must have a 2.5 to 4 mil surface profile. This can best be accomplished using a SSP C-SP-6 abrasive blast or better. Environment: Use only where application and curing
can proceed at temperatures above 40°F (4°C). The temperature of the surface and that of the coating itself must also be within these perimeters. Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation. Relative humidity maximum is 90% preferably between 40-60%. Mixing: Mix the entire contents of the hardener into
the resin container and mix thoroughly until thoroughly mixed (approx. 2-3 minutes). Application Method: Apply epoxy by pad, brush or roller. TC 7025 is also available in a spray grade.
C o a t i n g s , A d h e s i v e s , a n d T a p e s
Tapecoat ® Reinforc ing Scrim A polypropylene cloth material used as an optional reinforcing wrap to increase the impact resistance of liquid coatings. Packaged in rolls 2’, 4’ and 6’ x 100’ Tapecoat ® Enviroshield ® Series R The TC Enviroshield Series R module is designed for the maximum protection of offshore platform risers and lateral beams from the harsh marine environment. This easy field-applied modular system provides abrasion and corrosion protection of existing and new marine structures. A tough outer abrasion-resistant jacket activates an encapsulating environmentally-safe petrolatum with the tensioning of an easy-installation closure system. The TC Enviroshield allows for quick reinspection and easy accommodation of lateral braces, peripheral beams and weld-attached anodes. This easy field-applied protection can be installed in and out of the water on a wet or dry minimally prepared surface.
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R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Royston Hot-Applied Tape and Epoxy Coatings
The TC Enviroshield Series R module is an easy field-applied maximum marine protection system. The Series R module provides proven corrosion protection, re-inspection capability, aesthetic appearance, accommodation for lateral braces and environmental sensitivity.
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Factory assembled for field installation Install on minimally prepared surface Apply to wet, dry, or underwater surface Inner petrolatum mat encapsulates and seals substrate Tough multi-layer urethane outer jacket Composite tensioning closure system forces petrolatum into pores of surface No metal components No hand tapping or exterior bands Re-inspectable Available in 5 ft. and 2.5 ft. length with a 3 in. overlap for longer requirements
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Royston Petrolatum Wax Systems
Packaging
Packaged in bulk cartons containing 200 square feet in widths of 2”, 4” or 6”. Also available in special TC Enviro-packs which contain 50 square feet plus 1 pint of TC Enviroprime, gloves, 1 pint of TC Enviro-Hardcoat and 1 roll 4” x 200’ of TC Stretch Outerwrap.
Envirocoat ® System Enviroprime® Tapecoat Enviroprime is a petrolatum based primer that exhibits preferential wetting capabilities to readily coat wet or dry surfaces and cavities prior to the application of TC Envirocoat products.
Tapecoat ® Envirotape® TC Envirotape is a prefabricated petrolatum coating in tape form designed to protect wet or dry irregularly shaped metal surfaces. Ideal for valves, flanges, fittings, vaults, manholes and tunnels or other areas where continuous moisture levels make normal coating material dif ficult or impractical to apply. Recommended for use with: bare metal, wood and concrete. Compatible with asphalt, coal tar, polyethylene, polypropylene, FBE and urethanes Technical Information Standards
ANSI/AWWA C-217 Color: Grayish brown Thickness: 50 mils minimum Bacteria resistance: Excellent Low temperature (ASTM D-1737): Excellent Operating temperature: 150°F (65°C) Operating temperature HT: 200°F (93°F) Shelf life: Rotate stock yearly Ap pl ic ati on
Tape is wrapped around the irregular shape and hand molded to conform to the shape of the surfaces being coated. The finished coating will be over wrapped with TC Stretch Outerwraps for below ground or TC EnviroHardcoat for above ground applications.
Technical Information Standards: ANSI/AWWA C-217 Color: Yellow Specific gravity: 0.8 - 0.9 Thickness: Apply to 2 mils minimum Ap pl ic ati on
Apply by hand to assure preferential wetting of the surface above or below the water line to a minimum thickness of 2 mils (.002”).
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Packaging
Packed in cartons of 2 or 4 one gallon cans, 12 one quart cans or in 5 gallon pails.
Envirocoat ® System Enviros tretchwrap ® Tapecoat Envirostretchwrap is a clear flexible plastic film designed to provide extra mechanical protection for surfaces coated with TC Envirotape. It may be used below ground in industrial and commercial settings such as refineries, petrochemical plants, pulp mills and gas and water utilities. Technical Information Standards
ANSI/AWWA C-217 Color: Clear Thickness: 1 mil (.001”) Application temperature: Above 20°F (-6°C) Operating temperature: -40 to 165°F (-40 to 73°C)
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R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Royston Petrolatum Wax Systems
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Apply to conform to TC Envirotape-wrapped surface for additional mechanical strength prior to back filling. Packaging
Available in rolls of 4” and 6” widths in 200’ or 1,000’ lengths.
s e TC Envi ros eal Mastic ® p a T TC Enviroseal Mastic is a specially formulated polymer d emulsion that provides a protective outer shell or top n coating suitable for both industrial and commercial a , s settings. Recommended for above-ground applications e in refineries, petrochemical plants, pulp mills, gas and v water utilities, and other facilities where TC Envirotapes i s e are used. h d A Technical Information Standards , s ANSI/AWWA C-217 g Color: Grayish brown n i t Thickness: 50 mils minimum a o Bacteria resistance: Excellent C Low temperature (ASTM D-1737): Excellent Operating temperature: 150°F (65°C) Operating temperature HT: 200°F (93°F) Shelf life: Rotate stock yearly Ap pl ic ati on
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Tape is wrapped around the irregular shape and hand molded to conform to the shape of the surfaces being coated. The finished coating will be over wrapped with TC Stretch Outerwraps for below ground or TC EnviroHardcoat for above ground applications.
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Packaging Packaged in bulk cartons containing 200 square feet in widths of 2”, 4” or 6”. Also available in special TC Enviro-packs which contain 50 square feet plus 1 pint of TC Enviroprime, gloves, 1 pint of TC Enviro-Hardcoat and 1 roll 4” x 200’ of TC Stretch Outerwrap.
Envirocoat ® System FlangeCoat ® TC Flangecoat is a thixotropic material designed to protect flange faces and bolts from atmospheric corrosion. This field-proven Tapecoat product may be applied to new or worn flange surfaces and is ideal for use in natural gas regulator stations and oil transmission pipeline terminals. TC® Flangecoat ® TC Flangecoat is an environmentally-safe, 100% solids material with no harmful solvents that cause drying, cracking or shrinking over time. This innovative product can be easily applied under most field conditions and allows for easy re-entry for flange maintenance. Technical Information Standards
ANSI/AWWA C-217 Color: Gray Specific gravity: 1.3 Solids content: 100% Application temperature: Above 20°F Operating temperature: -40 to 180°F Shelf life: Rotate stock yearly Ap pl ic ati on
Trim the cartridge tip for desired bead and puncture seal. Apply TC Flangetape around edges of flange. Punch insert/exit holes between all flange bolts. Insert cartridge tip through hole and pump TC Flangecoat until coating flows over bolts on both sides. Repeat procedure until the space between the flanges is filled. Remove TC Flangetape and smooth out TC Flangecoat. Cover the flange edges with Tapecoat H35 Gray or TC Envirotape if the entire flange area is to be coated. Packaging
Available in 12 ounce cartridges packed 12 per carton, 29 ounce cartridges packed 6 per carton with TC Flangetape, and in 5 gallon pails.
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Tapecoat TC® Flo-Coat Tapecoat TC® Flo-Coat Petrolatum Wax System – a corrosion preventive coating paste to fill and coat irregular contours. 129 © 2008 Corrpro Companies, Inc. • All Rights Reserved
C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Royston Sealants, Primers and Mastics
Tapecoat TC Moldable Sealant Water Tight Coating for Metal, Fiberglass, and Wood. Tapecoat TC Moldable Sealant is a specially formulated, 100% solids, conformable water tight coating. Its tape form allows for a greater surface coverage in a single application. Moldable Sealant is ideal for sealing aluminum, steel, fiberglass, and plywood. Because it is a 100% solids product, it will never become brittle and crack, leaving avenues for moisture to migrate through and reach the surface intended to be protected. Moldable Sealant is a 60 mil highly conformable gray dielectric putty in tape form for ambient temperature below grade application. Use with TAPECOAT TC OMNIPRIME primer on all bare metal substrates. Appropriate for use as a seal and dielectric filler for step downs, bell and spigot joints and other irregular configurations, such as weld beads, wire connections and thermite-welds. Often used as an under coating with an over wrap of one of TAPECOAT’s other cold applied tape products. Technic al Speci fi cations Composition:
TC Moldable Sealant is a 100% solids formulation of thermoplastic elastomeric and synthetic resins. Technic al Data:
Color: Gray Service temp: -30 to 120°F (-35 to 49°C) Application temp: Above -10°F (-23°C) Total thickness: 40 and 60 mils (1 and 1.52 mm) Adhesion: 165 oz/in width Flexibility: .5” radius @ -20°F; no cracking Dielectric strength: Exceeds 12 kV Cathodic disbonding: Pass (ASTM G-8) Insulation resistance: 106 megohms Water absorption: Less than .05% Surface Preparation:
Surface must be clean and dry. Moisture, dust, dirt, rust, or any type of debris should be removed. Remove oil, grease, or any other contaminant with suitable cleaner.
Sealant Application:
Remove the release liner from one side of the Moldable Sealant and apply the product to the properly prepared surface. The remaining release liner can be utilized as an aid while molding the product until all voids and crevasses have been filled. Then remove the remaining release liner and apply to target surface.
Tapecoat ® HT Sealant A conformable water tight coating for irregular surfaces which may be subjected to temperatures up to 300 degrees F (150 degrees C).
TC® Omniprime TC Omniprime is a universal, solvent-based primer that meets 1996 federal standards for health and environmental safety, while demonstrating tough fieldapplied performance. This versatile primer can be used with cold or hot applied tapes and heat shrinkable sleeves for the corrosion protection of metal surfaces such as pipes, valves and fittings. Successful laboratory and field testing show TC Omniprime, with an Oxsol 100 solvent base, meets or exceeds performance criteria for previous Tapecoat primers and pending government air pollution regulations. Tapecoat TC Omniprime is a liquid primer containing no known carcinogens, no hazardous air pollutants (HAP), compliant with all state and US federal volatile organic compound (VOC) regulations. Requires no Red Label Hazard warning for storage. This primer can be used with all TAPECOAT cold and hot-applied bonded tape systems, and with TAPECOAT 6025 high temperature tape when operating temperatures do not exceed 180° F. Ap pl ic ati on Parameter s:
Operating temp: -20°F (-29°C) to 200°F (93°C) Application temp: -20°F (-29°C) to ambient Viscosity: 130 to 150 cps; Flash Pt.: 109°F (43°C) Film thickness: 5 mil. WFT, 1 mil. DFT Practical coverage: 300 sq. ft. /gallon
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Packaging:
Available from stock in 1, 5, and 55 gal. containers. Net weight per gallon is approx. 10 lbs. Ap pl ic ati on :
Surface must be clean and dry. Remove moisture, dust, dirt, rust and other foreign material by scraping or wire brushing to a SSPC-SP3 standard. Optional: SP6 commercial blast cleaning. Remove oil and grease with a suitable solvent. Remove all loose or incompatible coatings from previously coated surfaces. Slight stirring of the product may be required prior to use. Apply with a brush, pad, roller or spray.
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Tapecoat TC® Mastic A thixotropic brush applied coal tar coating for ambient temperature, below grade application. Appropriate for coating fittings, flanges, valves, mechanical couplings and other irregular configurations.
Tapecoat TC® Mastic 2000 A brush or spray applied bituminous coating for temperatures up to 250°F, below grade application. Appropriate for coating fittings, flanges, valves, mechanical couplings and other irregular configurations.
R28 Rubberized Mastic bonds firmly to clean steel surfaces without use of a primer and also to coal tar and hot applied asphalt. It forms a thick, tough coating which will not oxidize, craze, alligator, crack, check, loosen or scale. It provides a high degree of electrical resistivity and shows excellent performance in cathodic protection or stray current situations. It withstands soil stresses and resists attack by alkalis, acids, salts and moisture. R28 Rubberized Mastic should be used as a general purpose coating for underground protection of all fabricated steel products, such as pipes, conduits, valves, fittings, tank, hydraulic cylinder castings and structural steel. For field coating joints of mill coated pipe, it can be used in conjunction with reinforcing fabric such as Royston Glas-Wrap. In certain areas in or near petroleum re fineries, gasoline bulk plants, service stations, oil producing fields and similar locations, Roskote A-51 Plus which is resistant to both oil and gasoline should be used. Handling Precautions: R28 Rubberized Mastic is a solvent based material which should be kept away from heat or open flame and should be used only with adequate ventilation. Repeated or prolonged contact with the skin should be avoided. Surface Preparation
Tapecoat TC® Aluminum Mastic A brush or spray applied aluminum pigmented bituminous coating for ambient temperature, above or below grade application. Appropriate for coating fittings, flanges, valves, mechanical couplings and other irregular configurations. Operation temperature ambient to 250°F.
Surfaces should be dry for maximum adhesion. Remove rust, scale, soil, mud, oil, grease and other contaminants in the field by wire brushing. Sand blasting or chemical treatment may be more convenient for in-plant surface preparation. No adhesive is required except on newly galvanized surfaces which should be coated with a suitable phosphate wash primer prior to mastic application.
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Tapecoat ® Reinforcing Scrim A polypropylene cloth material used as an optional reinforcing wrap to increase the impact resistance of liquid coatings. Packaged in rolls 2”, 4“ and 6” x 100’.
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Royston Roskote R28 Rubberized Mastic A cold-applied coating with high electrical resistivity designed to protect underground steel pipes, tanks and other structures against corrosion.
Stirring
R28 Rubberized Mastic should be stirred thoroughly before using. Thinning
Thinning is not required except for cold spray at temperatures below 60˚F. If excess thickening occurs because of solvent evaporation from opened containers original viscosity may be restored by adding Royston Thinner 11 (Toluene).
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Royston Sealants, Primers and Mastics
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For Use With Reinforcing Wrap
Royston Roskote R28 Rubberized Mastic is applied bold by brush, spray, flow coat, dip or rubber glove. Apply two coats of Royston Roskote R28 Rubberized Mastic at the proper thickness, allowing the first coat to dry to the touch before applying the second. When brushing Royston Roskote R28 Rubberized Mastic, it should be applied liberally with a generous amount on the brush at all times. It should never by brushed thin. For spray application, booster type spray equipment is required because of Royston Roskote R28 Rubberized Mastic’s heavy consistency. At temperatures above 60˚F Royston Roskote R28 Rubberized Mastic may be sprayed as received without thinning or heating, but blow 60˚F it is usually necessary to thin with one quart of thinner to each five gallons of Royston Roskote R28 Rubberized Mastic, or to use an in-line heater set at 120˚F maximum. Either air types or airless spray equipment commercially available from several manufacturers may be used. The following equipment and procedures have provided satisfactory results, but alternates may be equally successful.
Using with a reinforcing woven mesh such as Royston Glas-Wrap, the first step is to apply one coat of Royston Roskote R28 Rubberized Mastic an allow to dry to the touch, This amount of drying is necessary before proceeding further to prevent the wrap from pulling through the coating to the metal surface. From this point there are two alternate procedures in common use. 1.) Apply the wrap and then put on a second coat of Royston Roskote R28 Rubberized Mastic. 2.) Apply the second coat of Royston Roskote R28 Rubberized Mastic and then wrap either while the Mastic is still wet or after it has dried to the touch. Wrap tightly to embed the mesh in the coating.
Air Type Spray: Pump: Graco 8:1 ratio minimum or equivalent President or Bulldog 10:1 ratio recommended Hose: Atomization - 3/8” to 1/2” D Material - 3/4” to 1” D Gun: Heavy material gun Spray Tips: 3/16” minimum. External Wing Air Cap Pressure: Will vary with temperature and pump output Airless Spray:
Coverage
Pump: Graco Bulldog or equivalent. Pump must be capable of an output of three gallons per minute Hose: Material hose 1/2” minimum, for lengths over 25 feet use 3/4” I.D. Use high pressure, wire braid hose. Gun: Use mastic type airless spray gun, Graco Hydra mastic Gun or equivalent Spay Tip: .031” maximum Typical Properties
Composition: A pyrobituminous resin processed by homogenization with inhibitive pigments and aromatic solvents. Color: Black Volume Resistivity: 2.12 x 103 ohms cm3 Application Temperature: 32˚F to 120˚F Service Temperature: 0 to 250˚F Shelf Life: At least one year Weight per Gallon: 9.42 lbs Specific Gravity: 1.13 Percent Solids: By Volume - 5.6% By Weight - 69.5% +/- 2% Flash Point: 44˚F Seta Closed Cup
Drying Time
Royston Roskote R28 Rubberized Mastic usually dries to the touch in approximately 20 minutes. In 1-1/2 hours it is suf ficiently dry form light handling and back filling. If it is necessary to backfill while it is still wet or soft, apply pipeline felt to protect against damage to the coating.
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Each coat of Royston Roskote R28 Rubberized Mastic should be applied at a coverage rate of 75-80 square feet per gallon, which will provide a dry film thickness of about 12 mils. Holiday Detection
The suggested setting for holiday detector instruments is 125 volts for each mil of dry film thickness. The coating must be thoroughly dry before testing. Allow at least 24 hours of complete solvent evaporation. Ordering Information
Royston Roskote R28 Rubberized Mastic in 1-Quart cans, 1-Gallon Cans, 5-Gallon cans and 55-Gallon drums. One-Gallon cans are packaged 4 per carton.
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Royston Thick ‘ N’ Quick Mastic A cold-applied, air drying, hydrocarbon resin base coating designed for underground protection of all fabricated steel products such as pipes, tanks, valves, conduits, and structural steel. Thick ‘N’ Quick is compatible with a wide range of commonly used pipe coatings and construction materials. It offers improved physical properties, and is compound to provide better resistance to water penetration than conventional cold applied mastics. When applied over our Raid Red Synthetic Primer, the resulting Thick ‘N’ Quick coating system shows maximum resistance to the disbonding effects of cathodic protection as determined by A.S.T.M. Test No. G8-85T. This is premium grade mastic. Smooth coats of uniform thickness may be obtained.
s e p a T d n a It should be used as a general purpose coating for , s corrosion protection of underground steel pipeline e v systems, buried storage tanks, valves, fittings, etc. Also i s suitable for a wide range of additional industrial and e h construction purposes. d A , s Handling Precautions g Thick ‘N’ Quick is a flammable mixture which should be n i kept away from heat and open flame. Prohibit welding t a sparks and smoking. Use with adequate ventilation. o C Contains aliphatic and aromatic solvents, avoid
Physical Properties
Color: Semi Gloss Black Coverage: 84 sq. ft. per gallon 20 mils wet, 11 mils dry Solids %: By weight: 72% By volume: 57.6% Weight per Gallon: 10.17 lbs. per gallon Flammability: Red Label VOC: 342 grams/liter - 2.85 #/ gal VOC Resistance to: Moisture: Excellent Weather: Good Alkalis: Excellent Acids: Excellent Soil: Excellent Test Data
N/A Ordering Information
Thick ‘N’ Quick is available from inventory in 1-Gallon Cans, 5-Gallon pails and 55-Gallon drums. One-Gallon cans are packaged 4 per carton.
prolonged or repeated breathing of vapors or fumes. Avoid contact with skin. Harmful or fatal if swallowed. If swallowed do not induce vomiting. Call physician immediately. Keep out of reach of children.
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Surface Preparation: Surfaces should be dry and cleaned of all rust, scale, soil, mud, oil, grease and other contaminants in the field by wire brushing. Sand blasting or chemical treatment may be more convenient for in-plant surface preparation. For best results surface should be coated with Rapid Red Synthetic Primer.
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Thick ‘N’ Quick is applied by brush, spray, roller or gloves. Two coats are recommended, apply evenly. Each coat may be up to 1/32” thick (wet film). Thick ‘N’ Quick comes ready to use. First coat should be dry to the touch before application of the second coat. The second coat should be dry before back filling. Royston Glas-Wrap may be used for mechanical reinforcement between first and second coats.
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
R O YS T O N C O AT I N G A N D W R A P P R O D U C T S Tapecoat Rocksheil ds
TC 2025-1 (Terrashield) Extra Protection for Buried Pipelines TC 2025-1 rock shield is the ideal protection where pipeline coatings are subjected to rocky terrain, mountain handling, excessive abrasion and damaging backfills. This easy applied Tapecoat product cushions pipelines against abrasion, impact and penetration, so protective coatings remain intact to fight corrosion. This protective material consists of a of a 3/8” closed cell polyethylene foam laminated to a 25 mil backing with 1/4” perforations 1 1/4” off center. Protecting the pipe coating by cushioning the impact of the back fill as it is reintroduced into the ditch and keeping harmful rock and debris from direct contact with the coating during and after the ditch has been closed. The Tapecoat rock shield provides superior performance and is only 25% of the weight of conventional rockshields. By readily conforming to the pipe surface, it also can be easily applied by spiral, longitudinal or cigarette wrapping. The result is a fast, trouble-free installation with a minimum of labor and equipment. TC 2025-1 is available with both a perforated or solid material in approximately 60” diameter rolls.
Tapecoat Terra Pad Tapecoat Terra Pad is a 1/5” rockshield comprised of a diamond mesh and a geotextile felt pad heatbonded together. The mesh net keeps large stones and backfill from contact with the pipe coating. The geotextile felt pad protects the coating by cushioning impact and minimizing intrusions of small, sharp or abrasive material. Entrapment of such harmful material can scrape and damage the coating even after backfill. Because Terra Pad allows the flow of liquid and gases, it becomes a complementary part of the cathodic protection system.
Pipesaver 200 Flexible polyethylene diamond mesh rockshield with a flat side for contact with pipe. 3.5 diamonds per inch, easy to apply longitudinally or by cigarette wrap method.
Strappin g Tape Rockshield should be held in place with nonmetallic banding material. Tapecoat offers a fiber reinforced, self-adhesive strapping tape for this purpose. Package 1” X 180’ rolls, 36 rolls per case.
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STOPAQ ®
AMCORR PRODUCTS
STOPAQ Co at Wrap CZ, STOPAQ AMCORR EZ Wrap, STOPAQ FN 4200 Flange Filler, STOPAQ Waterpl ug STOPAQ Coat Wrap CZ STOPAQ Coat Wrap CZ is a unique approach to solving corrosion problems in the long run. STOPAQ Coat Wrap CZ is a coating in a wrap form based upon synthetic a-polar polymers. The wrap makes it easy to apply with little preparation. The coating formulation gives no failures during overlap, coating the entire surface and creating an excellent corrosion barrier.
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STOPAQ Coat Wrap CZ has been tested and approved according to: ASTM G8 ASTM G14 ASTM B117 ASTM D1000 DIN 30672 ASTM D570 EN12068 VNIIMostroy KIWA TUV TNO OVGW RUG INTEVEP STOPAQ AMCORR EZ Wrap STOPAQ AMCORR EZ Wrap is a unique approach to solving waterproofing problems in the long run. It is usable for encapsulation of asbestos or other, waterproofing, and for sealing the base at storage tanks. It is a sealant in a roll-form based upon synthetic a-polar polymers. The roll makes it easy to apply with little preparation. It is the latest technology in waterproofing. The product remains flexible and allows movements due to weather or flexing of the floor plate. STOPAQ AMCORR EZ Wrap has been used and approved in different countries throughout the world. It is proudly manufactured in the USA.
Features
Easy to apply Excellent adhesion to steel, FBE, coal tar, etc. Long-term protection Highly specific electrical resistance No cathodic disbondment Weather/salt resistant -60°F to 185°F No voids Non-toxic Compatible with current coatings available on the marketing today Patented technology
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Ap pl ic ati on s
Soil/air interface Field joints Spot repair existing coating Rehabilitiation Pipe supports Splash zone River and bridge crossings
Features
Tank chime seal (floor, concrete ring interface) Encapsulation of asbestos and lead base paint Seam sealant for manholes roof penetrations Prevention of infiltration Bridge crossings
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
Ap pl ic ati on s
Easy to apply Excellent adhesion to steel, FBE, coal tar, concrete, sheet metal, brick, etc. Long-term protection Highly specific electric resistance Weather/salt resistant -60°F to 185°F Open mesh and fabric, not shielded Non-toxic Compatible with current coatings available on the market today Patent pending Paintable Reinforced with polyester fabric and mesh
STOPAQ AMCORR EZ Wrap has been tested and approved by many oil, gas and water companies, governments, cities and districts.
Compatible with current coatings available on the market today Tested according to latest specifications Removable/reusable
Ap pl ic ati on s
Above/below grade flanges/valves Voids/spaces where water can accumulate Bolts and threads
STOPAQ Waterp lug STOPAQ Waterplug is a unique approach to solving water leakage. It is easy to use and can be applied in almost any situation on below grade concrete structures. STOPAQ Waterplug even stops water during leakage, creating an ultimate seal.
STOPAQ FN 4200 Flange Filler STOPAQ FN 4200 Flange Filler is a coating based upon synthetic a-polar polymers. The paste form makes it easy to apply with little preparation. The visco-elastic formulation allows the material to flow into gaps and voids, creating an excellent seal against corrosion.
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Features
Easy to apply Can be applied in wet environment Long term protection Non-toxic Weather/salt resistant Max temp 104°F Patented technology Cables/pipes can be removed Environmental friendly Can be applied for multiple cables Compatible with current coatings available on the market today Tested according to latest specifications Removable/reusable
Features
Easy to apply Excellent bonding to steel, FBE, PU, PE Long-term protection Highly specific electric resistance Weather/salt resistant -60°F to 185°F Patented technology Helps block H2S gas Fills the complete space Non-toxic
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Pipe and cable entries Prefabricated joints Leak repair
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STOPAQ
®
AMCORR PRODUCTS
STOPAQ Co at Wrap CZ, STOPAQ AMCORR EZ Wrap, STOPAQ FN 4200 Flange Filler, STOPAQ Waterpl ug STOPAQ Product Speci fi cations
Form Application
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Temperature UV Resistance Consistence
Test Data
NSF 61 Approval Toxicity Environmental Issues Water Intake Adhesion to West Surface pH Shelf Life
STOPAQ Coat Wrap CZ Wrap/roll Corrosion Prevention of above and below ground objects
STOPAQ EZ Wrap Wrap/roll Waterproofing lead and asbestos encapslation sealant at tank base “wall floor” -76°F to 176°F Yes, paintable
STOPAQ FN4200 Flange Filler Caulk Corrosion prevention of above and below grade flanges, small crevices -76°F to 184°F Covered application
STOPAQ Waterplug Caulk Waterproofing prevents water infiltration at cable and pipe entries
-76°F to 184°F -30°F to 104°F Yes, cover with Below grade autowrap application Synthetic polyolefin Synthetic polyolefin Synthetic polyolefin Polyolefin reinforcement +PE fiberglass mesh + +hydrofilic film open weave cloth components ASTM G8: Pass Salt Spray: Pass Salt Spray: Pass Adhesion Tests: Salt Spray: Pass Perm Rating: 0.001 Perm Rating: 0.001 Polyethylene: Pass Submits to EN Miles Miles Concrete: Pass 12068 Adhesion Tests: Adhesion Tests: PVC: Pass Nationally Polyethylene: Pass Polyethylene: Pass Accredited Concrete: Pass Concrete: Pass PVC: Pass PVC: Pass Yes No No Yes Non toxic Non toxic Non toxic Non toxic Environmental Environmental Environmental Environmental Friendly Friendly Friendly Friendly 0 0 0 20% (swell effect) No No No Yes Neutral Neutral Neutral Neutral Unlimited (dry/cool) Unlimited (dry/cool) Unlimited (dry/cool) Unlimited (dry/cool)
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C O AT I N G S , A D H E S I V E S , A N D TA P E S Coatings, Adhesiv es, and Tapes
STOPAQ
®A
MCORR PRODUCTS
STOPAQ FN 3000, Casing Filler, Casing Spacer, Fiberbond
STOPAQ FN 3000 STOPAQ FN3000 is a versatile and economical product intended for a wide range of structural applications both above and below ground where water in filtration is a problem. STOPAQ FN3000 provides for a quick and economical method of installation with excellent caulking properties. This single grade material may be caulked, knifed or troweled during times when only a clean dry surface is present. It adheres to most structural surfaces without priming. STOPAQ FN3000 is non-toxic and environmentally friendly. There is no cure or set up time required. The material remains permanently pliable, is easy to remove and is re-usable in many applications. STOPAQ FN3000 is storage stable (dry/cool) with an unlimited shelf life.
STOPAQ Casing Filler The most suitable method for the filling of pipeline casings is the STOPAQ Corrosion Preventative System for Casings. In relation to the effectiveness of this system, in which STOPAQ Casing Filler is injected as a casing filler material, it is far superior to any other coating system in the market. This system combines the excellent corrosion preventative properties and the visco-elastic behavior of STOPAQ. All materials are non-toxic, environmental friendly and easy to install. They stay flexible forever sealing the object. Cathodic protection current flowing through the casing on to the carrier pipe is stopped. STOPAQ Casing Filler will protect the casing itself from corroding. Pinholes have occurred in the walls of casings as the cathodic protection current leaves the inner surface of the casing and flows through casing water to the carrier pipe. STOPAQ Casi ng Spacer “Eurospacer” insulating spacers are the last generation of metal-free patented products made of synthetic resin. The aim of insulating spacers is positioning,
supporting and electrically insulating carrier pipes from casing in the crossings of roads, highways, railways and waterways. It can be used for gas pipelines, oil pipelines, water pipelines and district heating where carrier pipes are made of one of the following materials: polyethylene, PVC, steel, coated steel, cast iron, and plastic reinforced by fiber glass.
STOPAQ Fiberbo nd Fiberbond is a UV curing reinforced fiberglass on a roll. Fiberbond cures in sunlight, creating a strong impermeable shield. For protection of insulated pipe, coated pipe, chemical protection, and to reinforce existing pipe and structures
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Outdoor Electrical Safety
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When participating in outdo or, overhead activities, consumers sh ould take the following precautions: Keep
all objects - including masts, poles, ladders, tools and to ys - far away from power lin es at all times If you are taking down or mov ing an antenna, be aware of new power lines that have been put up s ince the antenna was fi rst installed Never assume that an overhead power line is electrically i nsulated; always assume that contact with any line can be lethal Never place a ladder anywhere near an electrical power line Position n on-metal ladders (such as fi berglass) at a height and loc ation that prevents the possibility of you or it contacting a power line Keep the distance from an antenna or pole to the power line at least 11/2 times the h eight of the antenna or pole Properly ground all masts in accordance with electrical codes Be aware that you can be electrocut ed by touchi ng a power line directly or b y touch ing a con duc tive material (suc h as a metal ladder, antenna, pip e, kite) and, at the same time, the earth or any g rounded item (such as metal siding or a down spout) Keep away from all downed power lines. A power line that touches the grou nd can shoc k or kill you even if you do no t touch it. The electrical current can travel throug h the ground and into your body
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139 © 2008 Corrpro Companies, Inc. • All Rights Reserved