GMK 5180 EKS 4 Error Codes Error Groups: 1 2 3 4 5 6 7 8 9
Sensors Digital Inputs Communication Kinematic Crane Program Display Miscellaneous Software Operation
SENSORS - Group 1 Component Identitiy 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21
Component Errors: Lift cylinder, piston side pressure Lift cylinder, piston side pressure Lift cylinder, rod side pressure Main boom angle A Main boom angle B Main boom length A Main boom length B Telescope cylinder length A Telescope cylinder length B Jib horizintal angle reference A (PTJ) Jib offset angle B (PTJ) Jib cylinder, piston side pressure Jib cylinder, rod side pressure CAN channel 1 CAN channel 2 CAN channel 3 CAN channel 4 Tele 5 has exceeded comparison length tolerance Offset angle / Removable calibration angle sensor Comparison of ECOS length sensor with inner drum is above acceptable tolerance
1 2 3 4 5 6 7 8 9
Identifier Alive Counter (signal recognition) Below measuring range tolerance Above measuring range tolerance Status byte Check byte Sensor A & B out of tolerance Sensor switched off Other errors
CAN Error 1 Bus State 2 Receiver Warning Level >= 96 3 Transmit Warning Level >= 96 Comp. 19 1 External length drum & internal tele picture tolerance > 80 cm Comp. 21 1 Internal length drum & ECOS length sensor tolerance > 30 cm
DIGITAL INPUTS - Group 2 Component Identity: 1 5 7 12 13 14
Component Errors: In-position (pinning) Main Hoist Auxiliary Hoist Boom pins Telescope cylinder pin, left Telescope cylinder pin, right
EKS 4 Error Codes - EB/RC 24.06.99
0 1 2 3 4 5
No error Cable break Short to ground 24V signal (this is not an error!) Unstable signal Dual inputs to central unit do have equal values
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COMMUNICATION - Group 3 Component Identity: 1 2 3 6
Component Errors: Time Tele picture Tele request Comparison tele picture
2 Alivecounter 3 Comparison tele picture - ECOS is out of tolerance 4 Checkbyte
Kinematic - Group 4 Component Identity 1 2 3 5
Component Errors: Sine Cosine Arc tangent Kinematics
2 Deviation by 0 9 Undefined
CRANE PROGRAM - Group 5 Component Identity: 1 2 4 5 6 7
Curve Swingaway lattice jib Main Boom Load Charts Crane Type Derricking cylinder, jib
Component Errors: General: 2 not locked Curve: 4 Incorrect chart Main Boom / Swingaway lattice jib: 1 No rigging curve found 3 Angle tolerance is too small / Jib too steep 4 Angle of main boom is too small 5 No fixed curve found 6 Angle of main boom is too big 7 No variable curve found 8 Angle tolerance is too big / Jib too flat 9 Differences are too big (caculated to measured angle) Load Charts: 4 Incorrect load charts Crane Type: 4 Incorrect crane type Derricking Cylinder Jib: 1 Force cylinder overload 2 Load to high for derricking cylinder
EKS 4 Error Codes - EB/RC 24.06.99
DISPLAY - Group 6 Component Identity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Component Errors: Relay Group 1 Relay Group 2 Digit Led Brightness Outrigger Front Outrigger Rear A/D conversion Fuse group 1 Fuse group 2 ADC 0 ADC 1 ADC 2 ADC 3 ADC 4 Beep Display board Input / output board Load level Excess temperature
Relay Group: 7 Relay not valid 8 Time out Fuse: Comp. 9 1 2 3 4 5 6
Group 1 Fuse 1 Fuse 2 Fuse 3 Fuse 4 Fuse 5 Fuse 6
1 2 3 4 5 6
Group 2 Fuse 7 Fuse 8 Fuse 9 Fuse 10 Fuse 11 Fuse 12
0 1 2 3 4 5 9
No error Input / output BUS ERROR Input / output ERROR Invalid Unstable signal Error during re - reading undefined
Fuse: Comp.10
General
Comp. 20 6 Temperature display 7 Temperature adapter
EKS 4 Error Codes - EB/RC 24.06.99
MISCELLANEOUS - Group 7 Component Identity: 1 2 3 4 5 6 7 8 10 11 12 13 20 21 22 23 28 29 32 33
Component Errors: Extenal RAM test External RAM test address Para Test 1, only with bridge Para Test 2 I / O Bus test address I / O Bus test data Real time clock voltage Para 1 protect bit Display board Voltage (5 volts) A/D converter Display board I / O error I / O board V batt test I / O board I / O error Digital input test Calc parity Time RTC ERR WRPROT ERR
1 2 3 4 5 6 7 8
General error Address error Check sum error Low voltage Incorrect data Write protection cancelled Time out Time out CP
1 3 4 5
No evaluation Max. reading exceeded Timeout No bridge
SOFTWARE - Group 8 Component Identity: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Component Errors: QSM BUS error Aux error VCC error IO error VBAT error Address error Illegal instruction PRIO VIO TRAPCC TRAPV CHK CHK2 Instruct Division zero Trace Line 1011 EMU Line 1111 EMU Hardware BPT COPRO VIO No Handler Format err Parameter 1 Read Parameter 1 Write Parameter 2 Read Parameter 2 Write
Comp. 6 4 Voltage remained Comp. 20 - 23 1 Address error 2 Checksum
EKS 4 Error Codes - EB/RC 24.06.99
OPERATON - Group 9 Component Identity: 1 2 3 4
Component Errors: SLI Code Data Input By - Pass Auto calibration
1 2 3 4 5 6
EKS 4 Error Codes - EB/RC 24.06.99
Data input Confirm rigging code Last data set Data buffer full Auto calibration released SLI by - passed
Version 1.4
Errorcodes GMK5180
Datum:2/21/2001
Errorcode Group
Component
Description
1011
Sensors
Pressure sensor 1, piston
No response of pressure sensor 1, piston side of the derricking cylinder.
1012
Sensors
Pressure sensor 1 piston
Internal error of pressure sensor, measured values are not updated.
1013
Sensors
Pressure sensor 1, piston
The value is below the measuring range tolerance
1014
Sensors
Pressure sensor 1, piston
The allowable maximum value has been exceeded.
1015
Sensors
Pressure sensor 1, piston
Pressure sensor indicated internal error.
1016
Sensors
Pressure sensor 1, piston
Data transmission error.
1017
Sensors
Pressure sensor 1, piston
The allowable pressure difference to sensor B (2) has been exceeded (max. 5 bar).
1018
Sensors
Pressure sensor 1, piston
The pressure sensor was manually switched off with keypad inputs at the central unit.
1019
Sensors
Pressure sensor 1, pistion
Undefined, basic function indicates error
1021
Sensors
Pressure sensor 2, pistion
No response of pressure sensor 2, piston side of the derricking cylinder.
1022
Sensors
Pressure sensor 2, piston
Internal pressure sensor error, measured values are not updated.
1023
Sensors
Pressure sensor 2 pistion
The value is below the measuring range tolerance.
1024
Sensors
Pressure sensor 2, piston
The allowable maximum value has been exceeded.
1025
Sensors
Pressure sensor 2 pistion
Pressure sensor indicates internal error.
1026
Sensors
Pressure sensors 2, pistion
Data transmission error.
1027
Sensors
Pressure sensors 2, piston
The allowable pressure difference to sensor A (1) has been exceeded (max. 5 bar).
1028
Sensors
Pressure sensor 2, pistion
The pressure sensor was manually switched off with keypad inputs at the central unit.
1029
Sensors
Pressure senosr 2, pistion
Undefined, basic function indicates error.
1031
Sensors
Pressure sensor, rod side
No response of the pressure sensor, rod side of the derricking cylinder.
1032
Sensors
Pressure sensor, rod side
Internal pressure sensor, measured values are not updated.
1033
Sensors
Pressure sensor, rod side
The value is below the measuring range tolerance.
1034
Sensors
Pressure sensor, rod side
The allowable maximum value has been exceeded.
1035
Sensors
Pressure sensor, rod side
Pressure sensor indicated internal error.
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