GAS ARABIAN SERVICES (FSD)
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PROJECT EXECUTION PLAN SAFCO/IBB CO2 PIPING PROJECT
PROJECT EXECUTION PLAN SAFCO/IBB CO2 PIPING PROJECT
0 R!*+
Initial Iss!
C,''!nts
DEC 0"# 20"$
%&a''a Sii!
Dat!
P-!.a-!
C&!1!
A..-,*!
Cli!nt
GAS ARABIAN SERVICES (FSD) PROJECT EXECUTION PLAN SAFCO/IBB CO2 PIPING PROJECT
INDEX
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INTRODUCTION
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PURPOSE
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SCOPE
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FLO4 OF 4OR5S C6ART
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%ET6ODOLOG8
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SAFET8 INSTRUCTIONS
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GAS ARABIAN SERVICES (FSD) PROJECT EXECUTION PLAN SAFCO/IBB CO2 PIPING PROJECT
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INTRODUCTION This project is intended to have bac!p "# 2 s!pp$% fro& 'nited (etering Station inside SA)"# to *++ 'rea P$ant, Scope of this project inc$!des piping fabrication- "onstr!ction . erection- taggingtransportation- $oading- off$oading- inspection- testing- preco&&issioningco&&issioning of interconnection piping for S)/*++ "# 2 grid- press!re re$ief va$vesTieins inc$!ding b!t not $i&ited to a$$ necessar% and app$icab$e &echanica$civi$/str!ct!ra$- e$ectrica$ . instr!&entation ors, (/S Gas Arabian Services is co&&itted to eec!te the project safe$%- on ti&e and ithin b!dget hi$e satisf%ing a$$ the !a$it% and perfor&ance re!ire&ents hich res!$ts in c!sto&er satisfaction and creating a $ong ter& re$ationship ith SA)"#/*++ and SA+*",
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PURPOSE This generic Project Execution Plan will help the client to understand the planning of M/S Gas Arabian Services (ield Service !ivision" to execute this project as per SA#$/%&& described scope of wor' schedule and )ualit* control+
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SCOPE Gas Arabian Services (S!" accepts the full responsibilit* to co,plete the SA#$/%&& #$- piping project in co,pliance with project.s re)uire,ents applicable design codes standards referred specication and other applicable local regulations+ %n case where wor' activities (in partial or co,plete" of the contracted wor's are sub0contracted b* Gas Arabian Services (S!" it is the Gas Arabian Services (S!".s responsibilit* to ensure that the co,plete pac'ages and wor's shall co,pl* with S A&%#/SA#$ re)uire,ents+ This docu,ent denes the scope of wor' to be perfor,ed b* the Gas Arabian Services (ield Service !ivision" in relation with the project+
The #R inc$!des +ron fie$d SA)"#/*++ "# 2 Piping insta$$ation a$&ost 1000 &eters on eisting pipe rac and insta$$ation of ne pipe rac and canti$ever s!pports for piping hich inc$!des fabrication- tagging- transportation- $oading- off$oadinginspection 567T 10089- testing- insta$$ation- pic$ing/passivation- preco&&issioningco&&issioning s!pport inc$!ding b!t not $i&ited to a$$ str!ct!ra$- piping- &echanica$ . Tiein or for sh!t don, Gas Arabian Services 5)S79 i$$ prepare a detai$ed tiein p$an in cons!$tation ith the c$ient:s representative i&&ediate$% at the start of t he site or and co&e !p ith a $ist
GAS ARABIAN SERVICES (FSD) PROJECT EXECUTION PLAN SAFCO/IBB CO2 PIPING PROJECT
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of an% additiona$ piping &ateria$ re!ired for s!ccessf!$ co&p$etion of the tiein joint, Gas Arabian Services 5)S79 i$$ &ae s!re that additiona$ bi$$ of &ateria$ is prepared and s!b&itted to Gas Arabian Services 5P(T9 e$$ in advance to a$$o eno!gh ti&e for the proc!re&ent and de$iver% of an% ;o!t of stoc< ite&s,
Gas Arabian Services 5)S79:s representative i$$ visit the Site and &eet the SA)"#/*++ Staff for fa&i$iari=ation ith eisting faci$it%- site detai$s- operation and &aintenance practices- verif% data presented b% Gas Arabian Services 5P(T9- c$arif% inconsistencies- obtain an% additiona$ infor&ation re!ired to co&p$ete the orchec- correct and s!pp$e&ent an% eisting data/draings and iso&etric re!ired as a basis of the or, (/S Gas Arabian Services 5)S79 i$$ verif% a$$ the data provided in the Tender and is f!$$% responsib$e for cond!cting necessar% site s!rve%, A$$ the project activities i$$ be carried o!t as per SA+*" and SA)"#/*++ approved proced!re,
GAS ARABIAN SERVICES (FSD) PROJECT EXECUTION PLAN SAFCO/IBB CO2 PIPING PROJECT
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FLO4 OF 4OR5S (Fl,: 1&a-t);
Shop draings 5Approved9
(ateria$
Approved
7eter&ine pipe as per approved $ocation . $eve$
(aring
7efine position of s!pport Approved *nsta$$ation of pipe 6ot approved
*nho!se *nspection Approved
Engineer:s *nspection
Approved
Proceed
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%ET6ODOLOG8
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SITE %OBILI
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(anpoer se$ection activities i$$ be started and necessar% trave$ arrange&ents sha$$ be &ade for ti&e$% &obi$i=ation of cres, The area for project site- faci$ities sha$$ be taen over fro& SA)"# as per &!t!a$$% agreed a%o!t, Site faci$ities p$an sha$$ a$so be i&p$e&ented ith e$$defined sched!$e, Site (anage&ent tea& sha$$ be &obi$i=ed at site, The% i$$ tae over the site and arrange for estab$ish&ent of te&porar% sites faci$ities and a$so arrange for &anpoer, 7ep$o%&ent of too$s . e!ip&ent:s i$$ be initiated according to sched!$e, Specia$ attention sha$$ be foc!sed on the inco&ing too$ . p$ant and e!ip&ent to ens!re site orthiness and f!$fi$$&ent of safet% prere!isites,
TE%PORAR8 SITE FACILITIES The $and &ared b% SA)"# ithin the P$ant Area for setting !p the site faci$ities i$$ be taen over, )o$$oing activities- a&ong others i$$ be eec!ted@ •
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The fina$ p$an for site faci$ities at the or site i$$ be prepared and agreed ith c$ient, At the or site- a &oveab$e container i$$ be !sed to eep the cons!&ab$es- too$s etc, and &ateria$s, Project office i$$ a$so be estab$ished at or site, Ab$!tion b$oc i$$ be provided, 6ecessar% BSE re!ire&ents sha$$ be &et d!ring the constr!ction and operation of Te&porar% Site )aci$ities ith specia$ e&phasis on ho!seeeping and re&ova$ of aste fro& site, The !ti$ities netor for Te&porar% Site )aci$ities i$$ be set in p$ace, This i$$ inc$!de poer s!pp$%- ater and aste disposa$,
%ATERIALS CONTROL •
(ateria$s &anage&ent and inventor% contro$ s%ste& i$$ be i&p$e&ented as per co&pan% proced!res, This s%ste& is f$eib$e and can be adapted to SA+*" re!ire&ents,
GAS ARABIAN SERVICES (FSD) PROJECT EXECUTION PLAN SAFCO/IBB CO2 PIPING PROJECT
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After de$iver% of &ateria$s to areho!se- &ateria$ identification and stacing i$$ be done as per standard storage proced!re to ens!re safet% and sec!rit% of the &ateria$s, Re!ired protective aids for the &ateria$s i$$ be arranged, (ateria$ reconci$iation i$$ be done d!ring and after the project co&p$etion,
PIPING = STRUCTURE #n receipt of ?08 design of SA)"#/*++ "# 2 piping fro& Gas Arabian Services 5P(T9- the Gas Arabian Services 5)S79 i$$ do the site s!rve% for the verification of di&ensions given in the designed *so&etric and piping p$an prior to s!b&itting for SA+*" revie, +ased on the agreed or sched!$e- *)" draings and on receipt of piping and str!ct!ra$ &ateria$ inc$!ding pipe- pipe fittings- va$ves- gasets- st!d bo$ts- +ea&schanne$s- ang$es and an% other piping/str!ct!ra$ co&ponent fro& Gas Arabian Services 5P(T9 e$$ in advance the Gas Arabian Services 5)S79 i$$ &obi$i=e a$$ the necessar% e!ip&ent and &anpoer inc$!ding Site Engineers- S!pervisors- )or&an and other re!ired personne$ at site to obtain- receive and safeg!ard the necessar% &ateria$s and to perfor& the re!ired or, As agreed the D!a$it% and Safet% is the responsibi$it% of Gas Arabian Service 5P(T9 and the% i$$ provide a$$ safet% and !a$it% contro$ staff to ens!re safe and !a$itative or, Gas Arabian Services 5P(T9 i$$ no&inate an eperienced )ie$d Safet% Representative 5)SR9 that i$$ be intervieed b% the c$ient, After !a$ification of )SRhe i$$ be responsib$e for cond!cting safet% orientation- proceed for gate passes of a$$ &anpoer re!ired at the project, )or the s&ooth progress of the or- (/S Gas Arabian Services 5)S79 i$$ provide acco&&odation for his personne$- office- !ti$ities- sanitar% faci$it%- potab$e aterpoer- $ighting- sec!rit%- f!e$ and transportation- &edica$ and other s!ch services or re!ire&ents, Progress of Project sha$$ be &onitored b% P(, )or c$ose coordination regarding project progress Gas Arabian Services 5)S79 i$$ be avai$ab$e for ee$% or biee$% &eeting ith c$ient tea&, )or interna$ progress revie- PE i$$ ca$$ dai$% &eeting ith a$$ site s!pervisor / Engineers, 7ai$% and ee$% reports i$$ a$so be prepared and s!b&itted to c$ient for revie, Gas Arabian Service 5)S79 i$$ &obi$i=e at site 5as per agreed sched!$e9 ith a$$ necessar% e!ip&ent and constr!ction tea& inc$!ding project engineer- s!pervisorssite engineers- si$$ed orers and $abors, After &obi$i=ation at site- as per initia$ eec!tion p$an- Gas Arabian Services 5)S79 i$$ prepare a tiein p$an . shop draings in accordance ith g!ide $ines given in the bid doc!&ents and as per site condition,
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)or eec!tion of project on fast trac basis- Gas Arabian Services 5)S79 s!ggests to start str!ct!re fabrication and erection- sand b$asting painting or before pipe fabrication activit%, As a para$$e$ activit% Gas Arabian Services 5)S79 i$$ ithdra- inspect- receive- tae inventor%- $oad and store in the $a% don area provided b% SA)"#- transport to the or Site- safe eep- protect- and acco!nt for a$$ the Gas Arabian Service 5P(T9 s!pp$ied &ateria$ !nti$ fina$ co&p$etion of the or fo$$oed ith a$$ inspection . SA+*" and SA)"# proced!res described in bid doc!&ents, #n receipt of approved tiein p$an . shop draing- Gas Arabian Services 5P(T9 i$$ prepare a detai$ed inspection . !a$it% contro$ p$an based on the draings . doc!&ents given before co&&ence&ent of fabrication . erection activit%, #n approva$ of detai$ed inspection p$an- fabrication of a$$ piping ors based on the piping p$ans and iso&etric draings iss!ed for constr!ction i$$ be carried o!t, After fabrication activit%- erection of piping ors inc$!ding c!tting- e$ding- insta$$ation of va$ves- fittings- and other in$ine contro$ e!ip&ent according to the approved constr!ction draings and specifications i$$ be carried o!t, Prior to start the fabrication of piping (/S Gas Arabian Services 5)S79 i$$ start insta$$ation of scaffo$ding on pipe rac and erection of str!ct!ra$ pipe s!pports to epedite the piping erection or, *t is co&&itted b% the Gas Arabian Service 5)S79 i$$ fo$$o a$$ the SA)"#/*++ proced!re to or inside the p$ant, A$$ inspection . approva$ proced!res as described in tender doc!&ent and SA+*"- SA)"# standard site practices i$$ be fo$$oed d!ring eec!tion of or, 'p on co&p$etion . acceptance of fabrication . erection activit% Gas Arabian Services 5)S79 i$$ provide a$$ the re!ired assistance in the for& of re!ired &anpoer- too$s and e!ip&ent for the p$ant sh!tdon operations to co&p$ete the ne tiein connections, This i$$ inc$!de depress!ri=ing- f$!shing- iso$ating- b$indingand b$aning of eisting "# 2 pipe $ine and s%ste&s for the s!ccessf!$ start!p and co&&issioning of the e!ip&ent erected, Erection of SS piping on pipe rac needs critica$ &an!a$ $ifting as &ost of the p$ant area s ver% congested and does not have access for cranes- hoever here it is possib$e pipe spoo$ $ifting activit% i$$ be carried o!t b% s!itab$e crane, After co&p$etion of project proper disposa$ of scraps &ateria$ and site c$eaning activities sha$$ be carried o!t b% the Gas Arabian Services 5)S79, A co&prehensive &ateria$ reconci$iation report i$$ be prepared b% the Gas Arabian Service 5)S79, As b!i$t / &ared draings i$$ be prepared and s!b&it to c$ient after co&p$etion of project for their record,
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SAFET8 %EASURES Gas Arabian Services 5P(T9 i$$ dep$o% )ie$d Safet% Representative- safet% s!pervisors and other safet% staff ith area / faci$it% ise safet%/)ire atch&en, The safet% tea& i$$ be- f!$$% trained- e!ipped ith safet% e!ip&ent and i$$ i&p$e&ent
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a$$ safet% &eas!re as per c$ient standard and proced!res, Gas Arabian Services 5)S79 i$$ fo$$o a$$ safet% reg!$ations and i$$ be read% to participate in an% safet% &eetings ca$$ed b% "$ient, A$$ safet% sign board and ca!tion boards i$$ be p$aced at site ors, A$so- per&it cop% i$$ be avai$ab$e at site ors d!ring oring, Proper barrication / ca!tionar% tape i$$ be insta$$ed in case of need, Gas Arabian Services 5)S79 i$$ ens!re to prepare proper or per&its- hot or co$d t%pe prior to co&&ence an% activit% at site, Proper records of per&its i$$ be avai$ab$e on de&and of "$ient,
