APPENDIX G DATA SHEETS AND CHECKLISTS FOR FABRICATION ABRICATION AND INSPECTION INSPECT ION AND TEST DOCUMENTATION AND DATA PROCESSING
G-1
Checklist for Fabrication and Inspection
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Specimen Identif Ide ntification: ication:
ROLLED SHAPES Beam Size: Grade: Manufacturer: Heat No.: Other Control Information:
mill certificate
coupon tests
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ultimate stress
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yield stress
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ultimate stress
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Notes:
Column Size: Grade: Manufacturer: Heat No.: Other Control Information:
mill certificate
coupon tests
yield stress
ksi
ultimate stress
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yield stress
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ultimate stress
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Notes:
Name:
Date:
Checklist for Fabrication and Inspection
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Specimen Identif Ide ntification: ication:
PLATE MATERIALS Shear Tab Dimensions: Grade: Manufacturer: Heat No.: Other Control Information:
mill certificate
coupon tests
yield stress
ksi
ultimate stress
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yield stress
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ultimate stress
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Notes:
Continuity Plate Dimensions: Grade: Manufacturer: Heat No.: Other Control Information:
mill certificate
coupon tests
yield stress
ksi
ultimate stress
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yield stress
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ultimate stress
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Notes:
Name:
Date:
Checklist for Fabrication and Inspection
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Specimen Identif Iden tification: ication:
OTHER MATERIALS Angle, T-Stub, T-Stub, Coverplate, Haunch, Bracket, Other (circle one) Dimensions: Grade: Manufacturer: Heat No.: Other Control Information:
mill certificate
coupon tests
yield stress
ksi
ultimate stress
ksi
yield stress
ksi
ultimate stress
ksi
Notes:
Angle, T-Stub, T-Stub, Coverplate, Haunch, Bracket, Other (circle one) Dimensions: Grade: Manufacturer: Heat No.: Other Control Information:
mill certificate
coupon tests
yield stress
ksi
ultimate stress
ksi
yield stress
ksi
ultimate stress
ksi
Notes:
Name:
Date:
Checklist for Fabrication and Inspection
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Specimen Identif Ide ntification: ication:
SHOP FABRICATION
Quality Control Weld Procedure Specifications submitted and approved u Material controls and documentation in place u Cutting method: u shearing Holes made by: u punching Finishing/ edge conditions: Weld access holes detailed per J.8 and a nd commentary section J.1.7 of the ASD u Notes:
Welding Electrodes conform to specifications u Manufacturer’s product data followed u WPS’s applicable to joint(s) being welded (material grades and thickness, configuration) u WPS’s in conformance with AWS AWS D1.1-96 u Welder qualified for joint(s) being welded (configuration, position) u Preheat per AWS AWS and approved WPS through throu gh the thickness of the joint and 3” from the joint u Notes:
Name:
Date:
u burning u drilling
Checklist for Fabrication and Inspection
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Specimen Identif Ide ntification: ication:
SHOP INSPECTION
General Bolts conform to design u Electrodes conform to specification u Steel materials conform to design u Cutting and drilling conform to design u Finishing conforms to design u
Pre-Weld Inspection Visual Fit-up per AWS allowable tolerances u Weld access holes detailed per J.8 and a nd commentary section J.1.7 of the ASD u Joint is free of u oil, grease u excessive rust
Preheat Preheat per AWS AWS and approved WPS through throu gh the thickness of the joint and 3” from the joint u Temperature sticks 3” from the weld joint, through the entire thickness u Notes:
Name:
Date:
u dirt
Checklist for Fabrication and Inspection
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Specimen Identif Ide ntification: ication:
SHOP INSPECTION
Welding Verify conformance with WPS and document parameters used Type of joint to be fabricated Meters on welding equipment operational u Welding process pr ocess Voltage — measured measur ed at the arc
Volts
Current Amperage — measured at the arc Polarity setting of welding machine Weld size
in.
Position for welding Electrode diameter
in.
FCAW and GMAW: electrical stick out
in.
Gas-shielded: type of gas and mix Gas shielded: shielding gas flow rate Travel speed
in/sec
Bead width and thickness
in.
Technique (stringer, weave beads) Minimum and maximum preheat temperature
deg F
Minimum and maximum interpass temperature
deg F
Number and location of passes (range of passes for groove welds) Any in-process nondestructive testing Peening requirements Layer thickness and width
Name:
in.
Date:
Checklist for Fabrication and Inspection
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Specimen Identif Ide ntification: ication:
SHOP INSPECTION
Welding (continued) Verify conformance with WPS and document parameters used Difference between root pass and subsequent passes, if any Post-weld heat treatment requirements Type and material of backing bar, if used Provisions for removal of backing bar, backgouging, and re-welding, if required Tolerances for dimensional values (plate thicknesses, fit-up, etc.) Tolerances for procedural p rocedural values (voltage, current, travel speed, etc.)
in.
Notes:
Name:
Date:
Checklist for Fabrication and Inspection
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Specimen Identif Ide ntification: ication:
SIMULATED SIMULATED FIELD ERECTION AND WELDING
Quality Control Weld Procedure Specifications submitted and approved u Joint erection sequence submitted (bolt tightening, welding top and bottom flange u by layer, web welding, etc.) Specified bolt torquing/tensioning conforms with design u Notes:
Welding Electrodes conform to specifications u Manufacturer’s product data followed u WPS’s applicable to joint(s) being welded (material grades and thickness, configuration) u WPS’s in conformance with AWS AWS D1.1-96 u Welder qualified for joint(s) being welded (configuration, position) u Preheat per AWS AWS and approved WPS through throu gh the thickness of the joint and 3” from the joint u Notes:
Name:
Date:
Checklist for Fabrication and Inspection
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Specimen Identif Ide ntification: ication:
FIELD INSPECTION
General Verify approved joint erection sequence is followed u Verify bolting to specification u turn-of-the-nut method u load-indicating washers u twist-off bolts
Run-off tab and back-up bar removal per design u Electrodes conform to specification u
Pre-Weld Inspection Visual Fit-up per AWS allowable tolerances (root gap, back-up fit flush) u Weld access holes detailed per J.8 and a nd commentary section J.1.7 of the ASD u Joint is free of u oil, grease u excessive rust
Preheat Preheat per AWS AWS and approved WPS through throu gh the thickness of the joint and 3” from the joint u Temperature sticks 3” from the weld joint, through the entire thickness u Notes:
Name:
Date:
u dirt
Checklist for Fabrication and Inspection
Page __ of __
Specimen Identif Iden tification: ication:
FIELD INSPECTION
Welding Verify conformance with WPS and document parameters used Type of joint to be fabricated Meters on welding equipment operational u Welding process pr ocess Voltage — measured at the arc
Volts
Current Amperage — measured at the arc Polarity setting of welding machine Weld size
in.
Position for welding Electrode diameter
in.
FCAW and GMAW: electrical stick out
in.
Gas-shielded: type of gas and mix Gas shielded: shielding gas flow rate Travel speed
in/sec
Bead width and thickness
in.
Technique (stringer, weave beads) Minimum and maximum preheat temperature
deg F
Minimum and maximum interpass temperature
deg F
Number and location of passes (range of passes for groove welds) Any in-process nondestructive testing Peening requirements Layer thickness and width
Name:
in.
Date:
Checklist for Fabrication and Inspection
Page __ of __
Specimen Identif Iden tification: ication:
FIELD INSPECTION
Welding (continued) Verify conformance with WPS and document parameters used Difference between root pass and subsequent passes, if any Post-weld heat treatment requirements Type and material of backing bar, if used Provisions for removal of backing bar, backgouging, and re-welding, if required Tolerances for dimensional values (plate thicknesses, fit-up, etc.) Tolerances for procedural p rocedural values (voltage, current, travel speed, etc.)
in.
Notes:
Name:
Date:
