Impactor Box 03-06-03

IMPACT CRUSHER

IMPACTOR BOX MA NUAL

EXTEC EXTEC SCREENS & CR USHERS LTD HEARTHCOTE ROA D, SWA DLINCOTE, DERBYSHIRE, DERBYSHIRE, DE11 9DU, 9DU, ENGL A ND, TEL :- +44 (0) 1283 212121 FA X:- +44 (0) 1283 1283 217342

OPERATING INSTRUCTIONS And

SPARE PART LIST For

IMPACT CRUSHER TYPE STARPACTOR APP 1013 EX & IMPACT CRUSHER TYPE STARPACTOR APP-R 1013 EX

customer : Order - No. :

LIST LIST OF CONTENTS CONTENTS FOREWORD

2.0 2.0

Scope Scope of Application Spare Spare parts stock Safety Symbol definition Safety rules

2.02. 0-1 1 2.02.0-1 1 2.0-2 2.0-2 2.0- 2 2.0-2 2.0- 2

GENERAL DESCRIPTI DESCRIPTION ON

3.0 3.0

Main components components Data sheet sheet

3.03. 0-1 1 3.03.0-2 2

OPERATING TING INSTRUCTI NSTRUCTIONS ONS

4.0

Commissioning Trial run Operation under load Impact Impact aprons / Grinding path adjustment adjustment Wear adjustment Increase of the final grain size size Decrease ecrease of the final grain size size Gap adjustement Parameters for adjustment Wear of Blow bar Trouble shooting shooting

4.0-1 4.0-2 4.0- 2 4.04.0-3 3 4.0-4 4.0- 4 4.04. 0-4 4 4.04.0-4 4 4.04. 0-4 4 4.0-4 4. 0-4 4.04.0-4 4 4.04.0-5 5 4.0-6 4.0- 6

1.0

MAINTENANCE AINTENANCE INSTRUCTIONS

5.0

Maintenance and inspection check list

5.1 5. 1

IMPACT CRUSHER

5.3

V-belts Bearings Wearing parts Exchange xchange of wearing wearing parts Folding up the impact crusher housing Blow bars Impact Impact aprons aprons / Grinding path Impact plates / Wear piece

5.3-1 5.3-2 5.35.3-3 3 5.35.3-4 4 5.35. 3-4 4 5.3-5 5.3- 5 5.3-6 5.3- 6 5.35. 3-6 6

BEARINGS WITH ADAPTER ADAPTER SLEEVES

6.0 6.0

LUBRICATION

7.0

Lubricating Lubricating instructions Table Table of lubricants

7.0-1 7.0- 1 7.1 7. 1

LIST LIST OF CONTENTS CONTENTS APPENDIX Safety limit switch

8.0

Spare part list for : •

IMPACT CRUSHER BOXES (BOTH)

9.0

1.0

ATTENTION After 24 H working : - retighten all bolts

IMPORTANT !

A weekly check is required to control if bolts or screws are tight

NOTE : no intervention when machine is running

ATTENTION The safety switches have to be integrated in the emergency stop circuit of the electrical parts of the machine.

IMPORTANTINSTRUCTIONS The following instructions do not substitute the operating instructions.

Adjust the impact face only when rotor stands still. The impact faces must not immerse into the impact range of rotor.

The start-up of the crushing plant and the instruction of the operator should be effected by Krupp Hazemag SAc ommissioning personnel.

Make sure that the rotor stands still before opening parts of the housing or doors. For change of impact bars lock rotor. Avoid danger area when opening the impact crusher.

Align and support plant Examine units on foreign matters Remove transport protections Control safety devices Close maintenance openings Check screwing and piping Check oil levels Check sense of rotation

Use the emergency-off switches in an emergency situation only and not for normal interruption of operation. Remark for mobile crushing plants : Change plant over to permissible driving height resp. driving width before driving on roads. Lock all platforms, machine units and attached parts before driving.

The electrical connection must be executed according to the local electrical instructions. Direction of rotating field right. For first material feed use small material per shift. At low temperatures empty feed hopper at shift end. Do not poke iron bars into the crusher inlet during crushing operation. Execute maintenance or repair work only when crushing plant stands still and electric plant is switched off. Lock main switch against erroneous or unauthorised starting of the plant. Check the tight fit of all screwed and screw-bolt-connections after 50, 100 and 500 operating hours, then every three months. Use personal protective equipment.

Check the brake and lighting system before driving. USE ORIGINAL Krupp Hazemag SA SPARE AND WEARING PARTS ONLY !

MAINTENANCE / CUSTOMER SERVICE : For servicing and repair trained Krupp Hazemag SA personnel will be at your disposal.

Address: Krupp Hazemag SA Parc Industriel Sud – Z.I. Neuwald 1 rue René François J olly - B.P. 70537 F-57205 SARREGUEMINES CEDEX Phone 03 87 98 73 73 Fax 03.87.95.40.73 E-mail [email protected]

FOREWORD These operating instructions are designed to familiarise the user with the installation and its designated use.

The manual does not include guidelines for larger repairs.

The instruction manual contains important information on how to operate the installation safely, properly and most efficiently. Observing these instructions helps to avoid danger, to reduce repair costs and downtimes and to increase the reliability and life of the installation.

inspections and repairs, if required.

Krupp Hazemag SA disposes of skilled erection personnel which carries out

Technical modifications which become necessary for improving the installation operation are reserved contrary to the contents of this operating manual.

The instruction manual is to be supplemented by the respective national rules and regulations for accident prevention and environmental protection.

This operating manual is intended for the operating and maintenance staff. It includes guidelines and drawings of technical nature which are not allowed to be duplicated, distributed or utilised unauthorised in competition or be imparted to others, neither completely nor partly.

The operating instructions must always be available wherever the installation is in use. These operating instructions must be read and applied by any person in charge of carrying out work with and on the installation, such as :

In addition to the operating instructions and to the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the plant, the generally recognised technical rules for safe and proper working are to be observed, too.

- operation including setting up, troubleshooting in the course of work, care and disposal of fuels and consumables

- maintenance (servicing, inspection, repair). First assembly is to be executed by skilled personnel. The respective foundation and assembly drawings are to be studied. Included guidelines are to be observed.

2.0

SCOPE OFAPPLICATION The scope of application of the crushing installation is specified in the order confirmation. Prior to the use of the crushing installation beyond this scope of application, consult the after-sales service, otherwise the warranty will lapse.

SPARE PARTS STOCK Precondition for the continuous operation and readiness of function of the crushing installation is to keep the major spare and wearing parts on stock. Please order spare parts according to the spare parts list. The spare parts drawings listed in the spare parts list furnish additional information. Our guarantee only refers to the original spare parts delivered by us. We expressly point out that we do not assume any liability for spare parts and accessories which have not been delivered by us. Foreign products may have a negative effect on the characteristics features of the crushing installation impairing safe operation. Damages caused by using products other than the original spare parts and accessories are excluded from the warranty. Please consider that own-manufactured and foreign products are often subject to special production and delivery specifications and that we will always offer you spare parts which are state-of-the-art and correspond to the latest legal regulations.

2.0-1

*

Hydraulic and compressed-air lines must be laid and fitted properly. Ensure that no connections are interchanged. The fittings, lengths and quality of the hoses must comply with the technical requirements.

*

When handling oil, grease and other chemical substances, observe the product-related safety regulations.

*

Be careful when handling hot consumables (risk of burning or scalding).

Mobile units : *

Work on chassis, brake and steering systems must be performed by skilled personnel only which has been specially trained for such work.

*

Before beginning work, familiarise yourself with the surroundings and circumstances of the site, such as obstacles in the working and travelling area, the soil bearing capacity and any barriers separating the construction site from public roads.

*

Before travelling with the installation, check that the braking, steering, signalling and lighting systems are fully functional.

*

Before travelling the installation, check that the accessories have been safety stowed away.

*

When travelling on public roads, ways and places always observe the valid traffic regulations and, if necessary, make sure beforehand that the installation is in a condition compatible with these regulations.

*

When crossing underpasses, bridges and tunnels or when passing under overhead lines always make sure that there is sufficient clearance.

*

Always keep at a distance from the edges of building pits and slopes.

*

Avoid any operation that might be a risk to installation stability.

2.0-2

4

STARPACTOR APP 1013 EX

STARPACTOR APP 1013 EX GENERAL DESCRIPTION

The rotor 4 is an heavy duty disc rotor type, assembled to the shaft by RINGFEDER locking assemblies. The blow bars are secured by easily replaceable wedges.

MAIN COMPONENTS

The blow bars 6 are Mn steel (12/14 %) casting and can be used on both sides. The rotor is statically and dynamically balanced. The rotor-bearings are heavy-duty, double-row self-aligning roller bearings, mounted in dust-tight housings wit h greased labyrinth seals.

Housing Housing hood Inlet door Rotor Bearing Blow bar Spindle suspension Impact apron Shielding Hydraulic jack Locking system for rotor Gripper for blow bars removal

1 2 3 4 5 6 7 8 9 10 11 12

The two impact aprons 8 are suspended in the upper mainframe. Setting between blow bar and impact aprons, which regulates the product size, is done through spindles located outside the mainframe (hydraulically assisted on first apron). The two identical front impact aprons are of monoblock design of cast manganese steel and are equipped at their bottom part with a bolted manganese steel wear plate easily exchangeable.

IMPACT CRUSHER TYPE STARPACTOR APP 10 13 EX Description : The mainframe 1 is made of heavy stiffened steel plate. The upper section has one large door 3 on opposite side of transmission for easy access to the internals of the crusher for inspection and setting control. The mainframe inner walls are lined with bolt-on wear plates of HB 400 wear resistant steel easily exchangeable. The mainframe upper section is in 2 parts, the rear part 2 can be opened hydraulically to provide easy access for servicing and maintenance work. Both parts are locked during operation by means of bolts.

3.0-1

STARPACTOR APP-R 1013 EX

STARPACTOR APP-R 1013 EX GENERAL DESCRIPTION

The rotor 4 is an heavy duty disc rotor type, assembled to the shaft by RINGFEDER locking assemblies. The blow bars are secured by easily replaceable wedges.

MAIN COMPONENTS

The blow bars 6 are Mn steel (12/14 %) casting and can be used on both sides. The rotor 4 is stat ically and dynamically balanced. The rotor-bearings are heavy-duty, double-row self-aligning roller bearings, mounted in dust-tight housings w ith greased labyrinth seals.

Housing Housing hood Inlet door Rotor Bearing Blow bar Spindle suspension Impact apron Grinding path Shielding Hydraulic jack Locking system for rotor Gripper for blow bars removal

1 2 3 4 5 6 7 8 9 10 11 12 13

The two impact aprons 8 are suspended in the upper mainframe. Setting between blow bar and impact aprons, which regulates the product size, is done through spindles located outside the mainframe (hydraulically assisted on first apron. The grinding path 8, located at the rear part of the bottom main frame, is equipped with manganese steel bars installed parallel to the rotor and easily replaceable (no bolts). The grinding path is adjustable from outside thanks to 2 spindle

IMPACT CRUSHER TYPE STARPACTOR APP-R 10 13 EX Description : The mainframe 1 is made of heavy stiffened steel plate. The upper section has one large door 3 on opposite side of transmission for easy access to the internals of the crusher for inspection and setting control. The mainframe inner walls are lined with bolt-on wear plates of HB 400 wear resistant steel easily exchangeable. The mainframe upper section is in 2 parts, the rear part 2 can be opened hydraulically to provide easy access for servicing and maintenance work. Both parts are locked during operation by means of bolts.

3.0-1

1

2

hydraukic motor see APPENDIX hydraukic unit see APPENDIX

3.0-1

OPERATING INSTRUCTIONS Observe the safety rules 2.0-2

COMMISSIONING For different reasons we urgently recommend to order KRUPP HAZEMAG SA staff for first commissioning notonly for warranty reasons but also for : Inspecting the crushing installation. (possible transport damages, faulty assembly).

•

Determining the optimum capacity.

•

I nstructing the operating staff.

•

Giving additional guidelines regarding the mode of operation, the maintenance and the repair of the crushing installation.

•

For first commissioning observe also the instructions for the components in the APPENDIX.

4.0-1

1

2

3


4.0-2

TRIAL RUN To be checked during the trial run :

To be checked resp. work to be carried out before the trial run :

F unction and smooth running of the individual components

•

T ight fit of all screwed and bolted connections

•

C heck that the direction of the rotor is correct

•

Visual inspection for foreign matter

•

L et the crusher run empty for a few minutes

•

Initial tension of the V-belts 1 of the impact crusher 2

E nsure the absence of vibrations

•

•

C heck the speed of rotation of the rotor

L ubricating points according to lubricating instructions 7.0

•

•

Monitor the current take-up with no load

•

B leeding of the hydraulic system 3, if necessary, top up hydraulic oil

•

C ompare the rotation and current values with the nominal values

•

A ssembly of the protection devices

B earing temperatures of the impact crusher 2

•

•

Normal : 50 – 70 °C

S hut all housing flaps and doors

•

Max.

: 80 °C

C heck the sense of rotation of drives :

•

Impact crusher

2

Hydraulic system

3

The following work is to be carried out after the trial run : C heck the tension of the V-belts 1. See 5.3-1

•

C heck the blow bars of the impact crusher 2f or tight fit. See 5.3-5

O bserve the instructions for components in the APPENDIX.

•

•

R etightening all bolted connections.

•

Check the lubricating points according to the lubricating instructions 7.0

•

C lean or exchange the filter of the hydraulic system

•

R etighten the hydraulic pipe unions

•

O bserve the instructions for components in the APPENDIX.

•

4.0-2

1

2


4.0-3

OPERATION UNDER LOAD When feeding the plant take care that no foreign matters fall into the crusher. Foreign matters, as tramp metal invarying kinds of slag, metal tools, old boring tools, digging teeth, explosive agents, timber etc. can lead to seriousdamages and accidents. Immediately stop the feeding equipment when foreignmatters are discovered in the feed material. Shut off the total plant before removing foreign matter from the feed unit. While doing so take notice of the sequence of disconnection and wait till the complete standstill of theimpact crusher has been effected. The crushing chamber must be empty when the impact crusher 1is started. Dangers caused by matéral thrown out are minimized by use of chain curtain 2 in the inlet hood of the impact crusher 1. There is however a remaining danger by material spurting from the crusher. During operation don't push with bars into the crusher inlet.


IMPACT APRON APRONS ADJ USTMENT

INCREASE OF THE FINAL FINAL GRAIN GRAIN SIZ SIZE

The gap width between the impacts aprons and the rotor blow bars can be readjusted or changed by the adjusting device see Fig.

Turn the adjusting device to the right

DECREASE OF THE FINAL GRAI GRAIN SIZ SIZE

Readjust the impact impact aprons only w when henthe installati installation on is switched switched off and the rotor is out of operation ration!

Turn the adjusting device to the left.

The impact aprons must must not interfere interfere with the rotor impact circle.

After having adjusted the desired gap width, the adjusting devices are to be secured secured by locking the nuts 4/5 and 6r esp.

The crusher has been pre-set in factory before delivery. The speed, rotor gap and impact apron are set to suit the product to be crusher. However for fine adjustment adjustment it possible possible to

Increase the gap Reduce the gap

PARAMETERS FOR ADJ ADJ USTMENT Rear impact apron : distance B= final grain size x 1,2

: see Fig. : see Fig.

Front im impact apron :

To after the granulometry by a crusher, it is possible to change two parameters : 1- variation of the t he rotation speed. speed. 2- variation of the position of the t he impact impact aprons.

distance A= distance B x 2

Operation :

At the adjusting device fig. 1 - 2 - 3, the upper nuts 4/5a re to be unscrewed. By turning the lower nuts 6t he gap width is changed and thus the finished product size. Each impact apron has two adjust adjusting ing devices. devices. When When adjusting adjusting the impact apron, both adjusting adjusting devices devices are to be adjusted adjusted uniformly uniforml y .

WEAR ADJ USTMENT Turn the adjusting device to the left.

-

As material can stick between between the sides of the apron plates and the housing wall, it is best to raise the apron before trying trying to adjust a different dif ferent setting. setting. The material is thus freed and sett setting ing is made easier. easier.

-

If necessary necessary the spindle, having been released, released, can also be hammered. When the setting has been completed, ensure that both spindles are bearing the apron. These guideline figures may change depending on the material

4.0-4


A

STARPACTOR APP 1013 EX GAP ADJUSTMENT FUNCTION OF THE HYDRAULIC SYSTEM 1. Adjus Adjustm tmen entt of front front and and rear rear imp impact act apro aprons ns A. Raising and lowering aprons - Starting the hydraulic system - Activating the directional control valve 1 (see hydraulic diagram)

B. Impact apron - Gap setting 1. Increase of gap - Activating the directional control valve - Lower spindle nut can now be turned to desired setting - Lower unit onto spindle protective gap - Put the hydraulic jack in initial position

2. Reduce of gap - Unscrew protective cap and adjust to desired setting (air between nut and crossbeam) - Activating the directional control valve - Unit lifts (until it reached protective cap) - Adjust lower nut - Lower unit - Tighten cap - Put the hydraulic jack initial position

4.0-4


4.0-4


4.0-4

STARPACTOR APP-R 1013 EX GAP ADJUSTMENT FUNCTION OF THE HYDRAULIC SYSTEM 1. Adjustment of front and rear impact aprons A. Raising and lowering aprons - Starting the hydraulic system - Activating the directional control valve (see hydraulic diagram)

B. Impact apron - Gap setting 1. Increase of gap - Activating the directional control valve - Lower spindle nut can now be turned to desired setting - Lower unit onto spindle protective gap - Put the hydraulic jack in initial position

2. Reduce of gap - Unscrew protective cap and adjust to desired setting (air between nut and crossbeam) - Activating the directional control valve - Unit lifts (until it reached protective cap) - Adjust lower nut - Lower unit - Tighten cap - Put the hydraulic jack initial position

4.0-4


PARAMETERS FOR ADJUSTMENT Rear impact apron : (see Figure 1 ) distance B = final grain size x 1,2 Front impact apron : (see Figure 1 ) distance A = distance B x 2 Grinding path – Top : (see Figure 3) distance C = distance B x 1,5 Grinding path – Bottom : (see Figure 2 ) distance D = distance B x 0,8

These guideline figures may change depending on the material

4.0-4

4.0-5

WEAR OF BLOWBARS It is essential that the bar is not worn down too far, otherwise the rear holding beam will be exposed to excessive wear. For this reason, the distance from the top edge of the beam to the top edge of the bar should never be less than z = 25 mm. For readjustment or exchange of the blow bar please refer to 5.3-5

4.0-5

TROUBLE SHOOTING Symptons

Cause

Measures

Strong vibrations of the crusher

- unbalance of rotor

- check the blow bars, if necessary, demount, reweight and uniformly distribute the blow bars.

Excessive bearing temperatures

- insufficient lubrication - faulty assembly - tension of V-belts too high

- check lubrication - check bearing assembly - check tension of V-belts

Smell of rubber

- V-belts slip - rotor blocks

- check tension of V-belts - clear the crusher from material

V-belts twist

- low V-belt tension - worn out V-belts - foreign bodies in the pulley grooves - pulleys are out of alignement

- check tension of V-belts - fit new V-belts - remove foreign bodies - align pulleys

Abnormal noise inside the crusher

- foreign bodies inside the crusher

- shut down the crusher and remove foreign bodies

Crusher product too coarse

- gap between the impact aprons and the rotor too large - blow bars worn out

- correct the gap width between the impact aprons and the rotor - readjust or exchange the blow bars

Motor is not capable to rotate the rotor

- material in the crusher

- clear the crusher from material

Observe the instructions for components in the APPENDIX

4.0-6

MAINTENANCE INSTRUCTIONS Failure as a result of inadequate or improper maintenance may cause high repair costs and long down periods. Thus regular maintenance is a must. Different operating conditions necessitate wear tests, inspections, maintenance and repairs at different intervals. With regard to the operating conditions a suitable routine inspection schedule is to be prepared. The inspection and maintenance check list 5.1 is to be considered as guideline for inspection and maintenance. For maintenance and repair work strictly adheres to the safety rules 2.0-2 Do not open the crusher housing and doors before the rotor has Stopped. Watch the V-belts. For lubrication of the plant please refer to 7.0. For maintenance and repair of the components please refer to APPENDIX. As for commissioning we recommend to have repairs carried out by KRUPP HAZEMAG S.A. iff the first time. Your maintenance staff will have the opportunity for an intensive training.

5.0

MAINTENANCE AND INSPECTION CHECK LIST Operating Hours / Period :

Control / Maintenance Instructions

daily

- spherical rollers bearings of crusher rotor control temperature, max. 70°C (measured at the outer bearing cover) - abnormal noise inside the crusher caused by foreign bodies - lubrication system lubricating instructions according to 7.0

every 2 days

- check the blow bars for tight fit, refer to 5.3-5

10 h after commissioning thereafter

- V-belts check the V-belts tension, refer to 5.3-1

after 50, 100 and 500 h, thereafter quarterly

- check all bolted connections for tight fit

daily till weekly depending on the feed material

- check the wear of blow bars of crusher

weekly till monthly depending on the feed material

- ckeck the impact aprons and liner plates for wear

yearly

- general wear control and cleaning

every 3 years

- general overhaul

Observe the instructions for components in the APPENDIX.

5.1

V-BELTS Observe the safety rules 2.0-2 .

5.3-1

5.3-1

5.3-1

5.3-1

5.3-1

2

3

6

5 9

8

10

4

1 Pos.

Loose bearing

1 2 3 4 5 6 7 8 9 10

Fixed bearing

5.3-2

7

Désignation Bearing housing Bearing cover-inner Bearing cover-outer / for fixed bearing Bearing cover-outer / for loose bearing Labyrinth ring / for fixed bearing Ring for fixed bearing Self aligning roller bearing Adapter sleeve Lock nut with washer J oint

BEARINGS They are fitted with self-aligning bearings on rollers which are fixed to the shaft with sleeves. The bearings are lubricated with grease. The bearing bodies are fitted with grease valves to allow drainage of the excess grease and of used grease. Monitor the drainage of the grease. The bearing must never be completely full of grease as an excess leads to a sharp increase in the temperature and can damage the bearing. Approximately every year, it is recommended that the bearings be thoroughly cleaned and that their rings, cage and rolling elements be checked. At the same time, the tightening of all nuts and the fixing of tapered sleeves is checked. To clean the bearings, white spirit, good quality «water white” our, petrol or benzene should be used. After cleaning, do flit leave the bearings dry for a long tine, but lubricate immediately with grease. For this purpose, the bearings should be rotated a few times that the grease reaches all the vital components and thus the bearing is protected against oxidation

5.3-2

When carrying out welding work on the crusher, always ensure that the welding current does not pass through the bearings. Otherwise the rollers may become coldwelded to the races, ruining the bearings.


5.3-3

STARPACTOR APP 1013 EX WEARING PARTS Observe the safety rules 2.0-2 Do not open the crusher housing and doors before the rotor has stopped. Watch the V-belts.

Blow bars

1

: visual control through the inlet door

Impact aprons

2


Housing lining

3

: visual inspection by folding Up the impact crusher housing

5.3-3


5.3-3

STARPACTOR APP-R 1013 EX WEARING PARTS Observe the safety rules 2.0-2 Do not open the crusher housing and doors before the rotor has stopped. Watch the V-belts.

Blow bars

1


Impact aprons

2


Grinding path beam

3


Housing lining

4


5.3-3

Phase 2

The safety switches have to be integrated in the emergency stop circuit of the electrical parts of the machine.

Phase 1

Hydraulic jack

Safety switches type TZG 02.110 - key type TZ/CO

Positioning the locking device

2 Hydraulic jack

Unscrewall flange screws the housing

EXCHANGE OF WEARING PARTS FOLDING UP THE IMPACT CRUSHER HOUSING

Operation of the hydraulic system

Observe thesafety rules 2.0-2

switch on the hydraulic system at the control panel.

•

Do not open the crusher housing and doors before the rotor has stopped.

o pen the housing hood 1 by the directional control valve 2 see APPENDIX8.0

•

Watch the V-belts.

Keep off the danger zone when the housing hood opens

Prior to opening the impact crusher housing, unscrew all flange screws of the housing hood. After having finished the service work shut the impact crusher housing by the hand lever 2

Mainframe opening safety device

Tighten all flange screws

The machine is equipped with a safety device against hazardous opening of mainframe: the opening is possible through the hydraulic panel only if circuit breaker of crusher electric motor is open. safety limit switch electrical connection refer to APPENDIX 9.0

•

•

5.3-4

WEAR PATTERN AND BLOWBAR POSITION CHANGE Blow bar

Bore for safety bolt 2

1

Initial blow bar position

Rotor 3

Clamping key 4

Readjusted blow bar

Phase 1

Screw

5 Locking system

Readjusted blow bar

Rotor 3

Phase 2 Safety bolt 2

5.3-5

BLOWBARS For opening the impact crusher housing please refer to 5.3-4 Do not open the crusher housing and doors before the rotor has ped. Watch the V-belts. Do not exchange the blow bars 4i n order but always opposite blow bars to prevent unbalance of the rotor. Lock the rotor 3b y inserting the safety bolt 1i n the bore 2. Carefully reinsert the safety bolt in the next bore. The rotor may suddenly rotate because of the unbalance. Change the blow bar as shown in the following drawing. Pay particular attention to getting blow bars of the same weight diametrically opposite to each other.

Phase 1 •

Disassembly • • •

•

Lock the rotor 3b y inserting the safety bolt 1i n the bore 2 Unscrew the adjusting bolts 5. Loosen the blow bars 6b y blows on the clamping keys 4.

•

•

Remove the blow bars 6w ith the gripper. Clean support faces

Mounting • • • • •

engage the new blow bar ( or the old one turned round ) fit the clamping key 4 check the contact surfaces of the blow bars tightening the adjusting bolts 5a rrest the clamping keys 4 the blow bar noses must fit centrally in the pick-up groove. Control the blow bars for tight fit after commissioning, thereafter every 2 operating days

Pince de manutention des battoirs

5.3-5

Phase 3

Phase 1 : remove the blow bar Phase 2 : to turn Phase 3 : rotation, for engage the blow bar

Do not beat on the blow bars directly but always use a hardwood backing. •

Phase 2

•

Gripper for blow bars removal

•

Blow on locking key to loose it

PHASE 2

PHASE 1

Blow bar disassembly phase PHASE3

Unscrew the locking nut Unscrew the safety bolt

Gripper for blow bars removal

Positionning of the locking key

Phase 1

Phase 2

Phase 3

Locking nut Safety bolt

Blocking of locking nut

Locking key tightening phase

5.3-5

1 5

4 cover cap

Impact plate for dismantling and reassembly - visual control through the flap •

3 2

6

1

When wear reaches the screw it is time to make a replacement

For handling

5.3-6

4

IMPACT APRON 1 For opening the impact crusher housing please refer to 5.3-4 For disassembly of the impact faces 1 : remove the retaining bolts 3 secured by the split-pins 2 r emove the retaining bolts 4, take off the cover cap to have access to the bolts 4. •

Wearing plates 7

•

Screw with washer NL

The impact apron are to be lifted out of the opened housing by means of a separate crane 5 .

IMPACT PLATE 6 Remove the fastening screws to exchange the impact plate 6 The fastening screws of the impact plates are to be retightened after the first 20 operating hours. Screw

Classe

Tighten torque

M20 M30 M36

10.9 10.9 10.9

700 Nm– rear apron 2400 Nm– front apron 4020 Nm– rear apron

WEARING PLATE 7

Torquin tool

Remove the fastening screws to exchange the wearing plate 6. Screw

Classe

Tighten torque

M20 M20 with washer NL20

8.8 8.8

410 Nm 490 Nm

Wearing plate Impact plate Impact plate

The fasening screws of the wearing plates are to retightened after the first 20 operating hours.

5.3-6

- Vis M 20- Soket 30 - Vis M 30- Soket 46 - Vis M 36- Soket 55

The grinding path beam 8 can be readily changed by dismantling the impact plate and taking the grinding path out, starting at the top.

GRINDING PATH BEAM 8 Screw

Classe

Tighten torque

M24

10.9

900 Nm

Grinding path beam 8

8.2

8.1

8.2

5.3-6

8.1

2

3

6

5 9

8

10

4

1 Pos.

Loose bearing

1 2 3 4 5 6 7 8 9 10

Fixed bearing

6.0

7

Désignation Bearing housing Bearing cover-inner Bearing cover-outer / for fixed bearing Bearing cover-outer / for loose bearing Labyrinth ring / for fixed bearing Ring for fixed bearing Self aligning roller bearing Adapter sleeve Lock nut with washer J oint

6.0

6.0

BEARINGS WITH ADAPTER SLEEVES Demounting •

•

The marking means :

Mark the position of the adapter sleeve on the shaft and unlock the adapter sleeve nut by bending up the locking plate (fig. 1). Unscrew the adapter sleeve nut by some turns. Place a drive cap or a tube section against the adapter sleeve nut and loosen the bearing by strong, uniformly distributed blows (fig. 2).

If the bearing is mounted on a bright shaft, the tool is to be put on the inner ring of the bearing (fig. 3).

C normal

- normal bearing play

C3

- bearing play larger than normal

C4

- bearing play larger than C3 •

Bearings that do not show indentations or other kinds of damages on the raceways, rolling elements or on the cage and which run uniformly without excessive bearing play can be reinstalled.

Do not overroll the measuring blade of the feeler gauge, but pull it through between the roller and the outer ring. •

Installation Prior to installation the bearings seats are slightly to be oiled to avoid damage during assembly.

•

Push the bearing onto the adapter sleeve, screw on the adapter sleeve nut ant tighten until the required bearing ply reduction is reached (fig. 6).

Bearing play required

The following installation sequence is to be adhered to: •

Check the bearing play as per (fig. 5) by a feeler gauge between the outer ring and the unloaded roller.

The tight seating of bearings with a tapered bore is achieved by driving the bearing onto the adapter sleeve.

Push the adapter sleeve up to the marked position on the shaft (fig. 4). This work is facilitated by expanding the sleeves slot by means of a screw driver.

In doing so, the original bearing play of the bearing is reduced. Any intuitive pressing-on of the bearing is not permissible. When pressing the bearing on the adapter sleeve, the reduction of the bearing play is continuously to be checked.

Unpack the bearings and check the radial play in the state as delivered. The bearings are identified correspondingly.

The weight of the outer ring must not affect the insertion of the measuring blade (fig. 7). Measuring is always to be done with the rollers unloaded.

6.0

6.0

If it is possible to measure the radial play, the axial displacement X of the inner ring to the adapter sleeve may be used as measure for the correct fitting (fig. 8). The following table show the values for the reduction in play, the axial displacement and the minimum permissible end play. •

After pressing on the bearing, the adapter sleeve nut is to be removed, the locking plate is to be placed in position and the nut is again to be screwed on and tightened.

The lug of the locking plate being located opposite to one groove in the nut is bent down (fig. 9). In this way, the adapter sleeve nut is locked once again. •

Mount the bearing housing. Pay attention to the differences between the loose and fixed bearings. Fixed rings are to be inserted for the fixed bearings.

•

The hollow spaces of the bearings as well those of the housings are amply to be filled with grease. See lubricating instructions 7.0.

6.0

Point de graissage - ROULEMENT

3 3

6 4

2

1

1

2

2

5

Palier fixe 5

Palier libre

7.0-1

The bearing bodies are fitted with grease valves to allow drainage of the excess grease and of used grease.

LUBRICATING INSTRUCTIONS -

7.0-1

FOR BOTH CRUSHER TYPES

TABLE OF LUBRICANTS Symbole suivant

DIN 51502 Grease for Bearing •

Agip Aral BP Energrease Elf multi GR MU 2 Aralub HL 2 LS 2 2

Beacon Fina Marson Mobilux 2 L2 2

Shell Alvania

Fett R 2

Multifak 2

Lubricants for Bearing Gear motors •

•

CLP 220

Agip Blasia Aral Degol BP Energol Reductelf 220 TU 220 GR-XP 220 SP 220

Spartan EP 220

Fina Giran Mobilgear Shell Omala 220 630 Öl 220

Meropa 220

Lubricants for hydaulic unit

•

HLP 46

Agip Oso Aral Vitam BP Energol 46 GF 46 HLP 46

Elfolna 46

Nuto H 46

7.0

Fina Hydran 46

Mobil DTE 25

Shell Tellus Öl 46

Rando Oil HD B-46

OPERATINGINSTRUCTIONS

Safety switches for the supervision of opening housings and secured accesses

The safety switches have to be integrated in the emergency stop circuit of the electrical parts of the machine. Liste N° 43 60 359 F.1/2

BOARD FABRICATIONS AND DIMENSIONS SAFETY SWITCHES Modele

Contact combinaison

TZ G

Action way

2 opening contacts

At the left

Type

Order ref.

TZ G 02.110

134 7321

KEY for SAFETY SWITCHES TYPE TZG Execution Right (field of action> 250 mm)

Form

Order ref.

TZ /CO

191 9600

DIMENSIONS

SAFETY SWITCHES

The chain has to be attached at the shortest to a fixed point

Connexion PG 11

Liste N° 43 60 359 F.2/2

5.00

3.00

4.00

2.00

1.00 10.00

9.00

8.00

o rr

1.00

7.00

6.00

Spare parts list for Liste des pièces de rechange pour

1.00

IMPACT CRUSHER CONCASSEUR A PERCUSSION 9.01

type ty pe STARPACTOR ST AR PA CT OR AP APPP- R 1 0 1 3 E X type ty pe STARPACTOR ST AR PA CT OR APPAP P- R 1 0 1 3 E X

POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

R o t o r aass s e m b l y ccoo m p l e t e 11.00 .00 R o t o r ccoo m p l e t F r o n t i m p a c t a p r o n ii m p a c t aa p r o n ccoo m p l . 22.00 .00 E c r a n d e cchh o c s aavv a n t ccoo m p l e t Rear impact apron compl. 33.00 .00 E c r a n d e cchh o c s aarr r i è r e c o m p l e t Spindle suspension compl. for front impact apron 44.00 .00 Suspension tige filetée pour écran de chocs avant S p ii nnddll e s u s p e n ssiioonn c o m mppll.. f o rr r e a r i m p a c t a p r o n 55.00 .00 Suspension tige filetée pour écran de chocs arrière Grinding path 66.00 .00 R a m p e d e bbrr o y a g e Spindle suspension compl. for grinding path 77.00 .00 T i g e f i l e t é e c o m p l è t e p o u r r a m p e d e b r o y a g e Inlet door 88.00 .00 Porte de visite Hydraulic system 99.00 .00 Système hydraulique Shielding 110.00 0.00 Blindage


See Sheet/ Voir F.3 - 5

1


1


1


1


1


1


2


1


1


1

IMPACT I M P A C T CRUSHER CRUSHER type STARPACTOR APP APP-- R 1013 1 0 1 3 EX EX CONCASSE UR A PERCUSSIONtype PERCUSSION type STARPACTOR APP APP-- R 1013 1013 EX Page :

9.02

Rotor with 3 blow bars Rotor 3 rangées de battoirs

1.02

o rr

1.04/1.05/1.06

1.07

1.08

1.03/1.05/1.06 Rotor with 4 blow bars Rotor 4 rangées de battoirs


IMPACT CRUSHER CONCASSEUR A PERCUSSION Page :

9.03

Pos. 1.00


ROTOR ASSEMBLY FOR 3 BLOW BARS ROTOR POUR 3 RANGEES POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

1.00

Rotor assembly compl. / Rotor complet 6 5 2 5 8 8 8 4 1 --H O Rotor without withou t shaft / Rotor sans arbre 0 7 2 1 0 9 4 7 --H O

1 . 00 11

Shaft / Arbre de rotor

33 22 2 5 8 8 8 4 5

1

1 .. 0022

Clamping sleeve Eléments dynanoblocs B e aarriinngg c o m mppll..ffii xxeedd Palier fixe complet B e a r i n g h o u s i nngg Corps de paliers B e a r i n g c o m p l . _ L o o se Palier libre complet B e a r i n g h o u s i nngg Corps de paliers S e l f - a l i g n i n g r o l l e r b e a r i n g Roulement à rotule sur rouleaux AA d a p tt ee rr s l e e v ee M a n c h o n d e ss ee r r a g e Blow bar Battoirs L oocckkiinng g k eeyy Coin de blocage Screw/Vis

0 3 2 0 0 22 2 3

2

11.2

392100 58

1

90

312559471

1

48

39210059

1

82

312559471

1

48

00 5 2 0 4 4 7 1

2

17.7

05200168

2

0125887000

3

0 7 4 11000 0 1 0 2 335 5A BR

9

040933201102

9

1 . 00 33

1 . 00 44

1 . 00 55 1 .. 0066 1 . 00 77 1 . 00 88


Rotor 3 blow bars / 3 rangées de battoirs

2745 1475

For rotor 3 blow bars / Pour rotor 3 rangées

For rotor 3 blow bars Pour rotor 3 rangées For rotor 3 blow bars Pour rotor3 rangées

261 3.4

IMPACT I M P A C T CRUSHER CRUSHER type STARPACTOR APP APP-- R 1013 1 0 1 3 EX EX CONCASSE UR A PERCUSSIONtype PERCUSSION type STARPACTOR APP APP-- R 1013 1 0 1 3 EX EX Page :

9.04

ROTOR ASSEMBLY FOR 4 BLOW BARS ROTOR POUR 4 RANGEES POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

1.00

Rotor assembly compl. / Rotor complet 6 5 4 2 7 1 3 4 1 Rotor without shaft s haft / Rotor sans arbre 4 3 3 2 7 1 3 4 1

1 . 00 11

Shaft / Arbre de rotor

00 77 4 2 7 1 7 5 3

1

1 .. 0022

Clamping sleeve Eléments dynanoblocs B e aarriinngg c o m mppll..ffii xxeedd Palier fixe complet B e a r i n g h o u s i nngg Corps de paliers B e a r i n g c o m p l . _ L o o se Palier libre complet B e a r i n g h o u s i nngg Corps de paliers S e l f - a l i g n i n g r o l l e r b e a r i nngg Roulement à rotule sur rouleaux AA d a p tt ee rr s l e e v ee M a n c h o n d e ss ee r r a g e Blow bar Battoirs L o cckkiinn g k e yy Coin de blocage Screw/Vis

0 3 2 0 0 22 2 3

2

11.2

392100 58

1

90

312559471

1

48

39210059

1

82

312559471

1

48

00 5 2 0 4 4 7 1

2

17.7

05200168

2

0 1 2 5 8 8 7 0 0 5 --4 0

4

0 7 4 11000 0 1 0 2 335 5A BR

12

040933201102

12

1 . 00 33

1 . 00 44

1 . 00 55 1 .. 0066 1 . 00 77 1 .08


Rotor 4 blow bars / 4 rangées de battoirs

3050 1520

For rotor 4 blow bars / Pour rotor 4 rangées

For rotor 4 blow bars Pour rotor 4 rangées For rotor 4 blow bars Pour rotor 4 rangées

261 3.4


9.05

2.04

3.01

2.01 3.06 3.04 2.02 3.05 2.03 3.02

Pos. 2.00 Pos. 3.00

3 .03



9.06


POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

2.00 Front impact apron compl. Ecran de chocs avant complet complet

2 672 092B

1

2 . 00 11

I m pp aacctt a r m m Chassis écran de chocs I m p a ct p l a t e Plaque de chocs

01267209 3BO

1

850

0 7 4 2 7 1 6 2 4 _ 3 88

2

120

2 . 00 33

S c r e w // V i s

0 4 0 9 3 3 3 0 1 2 00 33

8

2 . 00 44

Hinge pin A x e d e s u s p e n s i o n

3 2 2 5 8 8 9 0 5 0 11

2

3 . 00 Rear impact apron compl. Ecran de chocs arrière complet complet

4 271 741

1

3 . 00 11

324271730

1

850

0 7 4 2 7 1 7 3 9 _ 3 88

4

112

0 4 0 9 3 3 3 00 11 22 00 33

16

0 7 4 2 7 1 7 4 0 _ 33 88

2

0 4 0 9 3 3 2 0 5 0 33 3 2 2 5 8 8 9 0 5 0 11

8 2

2 . 00 22

I m p a ct a r m Chassis écran de chocs 3 . 00 22 I m p a ct p l a t e Plaque de chocs 3 . 00 33 S c rreeww / VV i s V i s 3 . 0 4 Impact plate Plaque de chocs 3 . 00 55 S c r e w / V i s 3 . 00 66 H i n g e p i n A x e d e s u s p e n s i o n


Without spindles

1100

Sans tiges filetées

Washer/Rondelle _045310MDNL30AC-C 15

Without spindles Sans tiges filetées

945

Washer/Rondelle _045310MDNL30AC-C 22 Washer/Rondelle _045310MDNL20AC-C

IMPACT I M P A C T CRUSHER CRUSHER type STARPACTOR APP APP-- R 1013 1 0 1 3 EX EX CONCASSE UR A PERCUSSIONtype PERCUSSION type STARPACTOR APP APP-- R 1013 1013 EX Page :

9.07

15

4.12

4.01 4.04

4.05

4.06 4.11

4.03

4.10

4. 0 2 4.08 4.07 4.09

Pos. 4.00



9.08


POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

2 672 185 4.00 Spindle suspension suspension compl. For For front front impact impact apron apron Suspension tige filetée complète pour écran de chocs avant avant

1

257

4 . 00 11 C r oossssbbe eam m / Traverse 4 . 00 22 S p ii nnddll e // Tige filetée 4 .. 0033 P r o t e c t i v e tt uu bb ee // Tube de protection 4 .. 0044 P r o t e c t i v e c a p // Capot de protection 4 . 00 55 N u tt / Ecrou 4 . 00 66 S p rriinngg w a s hheer / RondelleBelleville 4 . 00 77 AA xxiis s / Axe W a s h e r / Rondelle P i n / Goupille 4 .. 0088 S p r i n g bb rr aa cc kk ee tt // Plaque de compression 4 .. 0099 P r o t e c t i v e tt uu bb ee // Tube de protection 4 . 11 00 S p rriinngg / Ressort 4 .. 1111 F a s t e n i n g s c r e w // Boulon d'ancrage 4 . 11 22 S p rriinngg gg uuiiddiinng g / Guidage ressort

1 2 2 2 2 6 2 4 4 2 2 2 2 2

111 17 3 3.5 1.2 0.8 3.5


322672184 BR 33 8 2 5 5 9 0 7 0 33 2 2 8 0 0 0 1 8 3 8 33 2 2 5 8 8 9 3 6 33 2 2 5 5 9 0 7 2 00 4 2 0 9 3 1 5 0 7 1 8 31212069 041441-56 0400941080 33 2 2 1 0 0 3 1 5 5 7 32280001905 07210105591 BR 33 2 1 8 8 0 8 9 2 33 2 4 2 7 0 9 4 9 4 9 0 22

5 1.4 5.5 16 7.5


9.09

5.12

5.01 5.04

5.05

5.06 5.11

5.03

5.10

5. 0 2 5.08 5.07 5.09

Pos. 5.00



9.10


POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

2 672 183 5.00 Spindle suspension suspension compl. For For front front impact impact apron apron Suspension tige filetée complète pour écran de chocs avant avant

1

257

5 . 00 11 C r oossssbbe eam m / Traverse 5 . 00 22 S p ii nnddll e // Tige filetée 5 .. 0033 P r o t e c t i v e tt uu bb ee // Tube de protection 5 .. 0044 P r o t e c t i v e c a p // Capot de protection 5 . 00 55 N u tt / Ecrou 5 . 00 66 S p rriin n g w a s h e r / RondelleBelleville 5 . 00 77 AA xxiis s / Axe W a s h e r / Rondelle P i n / Goupille 5 .. 0088 S p r i n g bb rr aa cc kk ee tt // Plaque de compression 5 .. 0099 P r o t e c t i v e tt uu bb ee // Tube de protection 5 . 11 00 S p rriinngg / Ressort 5 .. 1111 F a s t e n i n g s c r e w // Boulon d'ancrage 5 . 11 22 S p rriinngg gg uuiiddiinng g / Guidage ressort

1 2 2 2 2 6 2 4 4 2 2 2 2 2

111 17 3 3.5 1.2 0.8 3.5


322672184 BR 33 8 2 1 0 0 1 8 6 9 4 33 2 2 8 0 0 0 1 9 8 3 33 2 2 5 8 8 9 3 6 33 2 2 5 5 9 0 7 2 00 4 2 0 9 3 1 5 0 7 1 8 31212069 041441-56 0400941080 33 2 2 1 0 0 3 1 5 5 7 33 2 2 8 0 0 0 1 9 0 5 07210105591 BR 33 2 1 8 8 0 8 9 2 33 2 4 2 7 0 9 4 9 4 9 0 22

5 1.4 5.5 16 7.5

IMPACT I M P A C T CRUSHER CRUSHER type STARPACTOR APP APP-- R 1013 1 0 1 3 EX EX CONCASSE UR A PERCUSSIONtype PERCUSSION type STARPACTOR APP APP-- R 1013 1013 EX Page:

9.11

6.03 6.04 6.02 6.05 7.02

7.03

7.04

6.01

7.01

6.03/6.04

7.05


Pos. 6.00 Pos. 7.00

IMPACT CRUSHER ttyy p pee S STT A AR RP PA AC CTT OR OR A AP P P-R 1 0 1 3 E X CONCASSEUR A PERCUSSION t yyp p e S TTA AR RP PAC CTT OR OR A P PP P-R 1 0 1 3 E X Page :

9.12

POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

6.00 Grinding path Rampe de broyage broyage

42 70 879

6 .. 0011

324270873

1

074270880 38

2

0 4 0 9 3 3 2 4 5 0 22 01868 0

6 4

42

01806 0

4

28

321875097

2

13

42 70 882 77.00 . 0 0 S p i n d l e co m p l . F o r g r i n d i n g p a t h Ti ge fi le tée com pl et e po ur ra mpe de br oy ag e

2

8

7 . 00 11

33 8 4 2 7 0 8 8 5

2

6

3 2 2 8 0 0 0 1 8 2 55

2

04209380414

14

6 . 00 22

6 .. 0033 6 .. 0044 6 . 00 55

7 .. 0022 7 . 00 33 7 .. 0044 7 . 00 55

G r i n di d in g a r m Chassis rampe W e aarriinng g p l aattee T ô l e dd ’ u s u r e Screw / Vis Grinding path beam Barreau de broyage Grinding path beam A x e d e s u s p e n s i o n Hinge pin A x e d e s u s p e n s i o n

Spindle T i g e f i l e t é e Protective cap Capot de protection S p r i n g w a s h er Rondelle ressort Nut with washer Ecrou avec rondelle A Axis A x e


4 2 7 1 7 88 44

733 361

With washer 322111358

04093 4362

2

0.4

324270890

2

1.5

IMPACT CRUSHER ttyy ppee SSTT AAR RP PA AC CTT O OR R A AP P P- R 1 0 1 3 E X CONCASSEUR A PERCUSSION t yypp e S TTA AR RP PAC CTT O OR R AP PPP - R 1 0 1 3 E X Page :

9.13

Pos. 8.00 Spare parts list for Liste des pièces de rechange pour


9.14

POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

2 589 413 8.00 Inlet door door Porte de visite 2 559 351 D Door o o r llocking o c k i n g ccompl. ompl. ver rou de fer met ur e com pl et _p our po rte Screw / Vis Washer / Rondelle Plate / Tôle


1 1

409332 0602 040127A2 0 2 559 351 - 1

Without wearing plate

37 0.5

1 1 1


9.15

9.04

9.02

9.03

9.01



9.16

POS.

DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

9.00 Hydraulic system Système hydraulique

642589058 B

1

9 .. 0011

Hydraulic jack_for Housing V é r i n h y d r a u l i q u e _ o u v e r t u r e c a r t e rr

0D210300

2

Bolt / Boulon

040609 24170 2

4

Nut / Ecrou frein

040980 V242

4

Washer/Rondelle

040125A25

2

9 .. 0022

Hydraulic jack_for suspension spindle 0D210301 Vé ri n hy dr au li qu e_ po ur su sp en si on ti ge fi le té e

2

Screw / Vis

04093312452

12

Nut / Ecrou

040934 122

12

9 .. 0033

Locking bar / Verrou de maintien

2 589 059 A

9 .. 0 44

B o l t f o r hhoo u s i n g / V eerr r o u d e f eerr m e t u r e c a r t e r 22 3 2 44 1 00 1 22 3 3 2 0

6

Eye bolt / Vis à œuil

040444A 301200

6

Nut / Ecrou

040555 300

6

2

Washer / Rondelle

047349 -31

6

Axis / Axe

312024 32

6

Washer / Rondelle

041441-29

12

Pin / Goupille

0400940650

12



9.17

17

7

10

S h i e l d i n g w i t h o u t gg rr ii nn dd ii nn gg ppaatthh B ll i nnddaaggee ssaannss rraam mppee ddee bbrrooyyaag g ee

Shielding with grinding path Blindage pour rampe de broyage

8

23

1

1 5 2 11 4 17 3 12 9 9

19

25

20

22

16

13 6 21

24

18

7 15

15

14

21



9.18

PLEASE CHECK YOUR EXTEC PARTS MANUAL FOR VARIATIONS TO THE TYPE OF WEARPLATES FITTED

POS.

DESCRIPTION BENENUNG DESIGNATION

Shielding with grinding path Blindage avec rampe de broyage

DRAWING ZEICHNUNG CODE/PLAN

QTY MGE NBR

1 0 . 0 0 SShhiiee l d i n g Blindage

44 55 22 55 88 88 99 22 66 AA

10.01 Wearing Screw/Vis 10.02 Wearing Screw/Vis 10.03 Wearing Screw/Vis 10.04 Wearing Screw/Vis 10.05 Wearing Screw/Vis 10.06 Wearing Screw/Vis 10.07 Wearing Screw/Vis

p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A2 1 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21

38

10.08 Wearing Screw/Vis 10.09 Wearing Screw/Vis 10.10 10.11 Wearing Screw/Vis 10.12 Wearing Screw/Vis 10.13 Wearing Screw/Vis 10.14 Wearing Screw/Vis

p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 045310MDNL20AC-C p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21

072588927 04093 320402 072588928 04093 320402 072588929 04093 320402 072588930 04093 320402 072588931 04093 320402 072588932 04093 320402 072588933 04093 320402 04093320552 072588934 04093 320402 072588935 04093 320402 072588937 04093 320402 0725889 93 38 04093 320402 072588939 04093 320402 072588940 04093320402 04093320552

38

p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040120A21 p l a t e // T ô l e dd'' u s u r e Washer/Rondelle 040125A21


38 38 38 38 38 38

38 38

38 38 38

Shielding without grinding path Blindage sans rampe de broyage

REMARKS BEMERKUNG REMARQUE

UNIT VALUE PREISE STUCK PRIX UNIT.

WEIGHT GEWICHT POIDS UNIT.

1

1265

2 2 2 4 2 6 2 4 2 6 2 4 2 2 2 3 6 4 12

13

2 6 2 4 2 4 2 2 2

33

27 15 13 20 14 32

18 18

17 13 37

IMPACT CRUSHER ttyy ppe e S STT A AR RP PA AC CTT O OR R AP APP-R 1 0 1 3 E X CONCASSEUR A PERCUSSION t yyp p e S TTA AR RP PAC CTT O OR R A PP P P-R 1 0 1 3 E X Page :

9.19

PLEASE CHECK YOUR EXTEC PARTS MANUAL FOR VARIATIONS TO THE TYPE OF WEARPLATES FITTED

POS.



DESCRIPTION

DRAWING

QTY

REMARKS

UNIT VALUE

WEIGHT

BENENUNG

ZEICHNUNG

MGE

BEMERKUNG

PREISE STUCK

GEWICHT

DESIGNATION

CODE/PLAN

NBR

REMARQUE

PRIX UNIT.

POIDS UNIT.

1 0 . 1 5 W e a r i n g p l a t e // T ô l e dd'' u s u r e Screw/Vis Washer/Rondelle 040125A21 1 0 . 1 6 W e aa rr iinngg pp ll aattee // TTôôllee dd''uussuurree Screw/Vis Washer/Rondelle 040125A21 1 0 . 1 7 W e a r i n g p l a t e // T ô l e dd'' u s u r e Screw/Vis Washer/Rondelle 040125A21 1 0 . 1 8 W e a r i nn gg pp l a t e // TTôô ll ee dd''uu ss u r e Screw/Vis Washer/Rondelle 040125A21 1 0 . 1 9 W e a r i n g p l a t e // T ô l e dd'' u s u r e Screw/Vis Washer/Rondelle 045310MDNL20AC-C 1 0 . 2 0 W e a r i n g p l a t e // T ô l e dd'' u s u r e Screw/Vis Washer/Rondelle 045310MDNL20AC-C 1 0 . 2 1 W e a r i n g p l a t e // T ô l e dd'' u s u r e Screw/Vis Washer/Rondelle 040125A21 1 0 . 2 2 W e a r i n g p l a t e // T ô l e dd'' u s u r e Screw/Vis Washer/Rondelle 040125A21 1 00 .. 2233 C h a i n ccuurrttaaiinn / RRiiddeeaauu d e cchhaaîînnee Chaîne Axe Ø 18 Couvercle

00 77 22 55 88 88 99 44 11 33 88 04093 320402 04093320502 0 7 2 55 88 88 99 44 22 3 8 04093 320402 00 77 22 55 88 88 99 44 33 AA 33 88 04093 320402 00 77 22 55 88 88 99 44 44 33 88 04093 320502 00 77 22 55 88 88 99 44 55 33 88 04093 320502 00 77 22 55 88 88 99 44 66 33 88 04093 320502 00 77 22 55 88 88 99 44 77 33 88 04093 320402 00 77 22 55 88 88 99 44 88 33 88 04093 320502 22 55 88 8 99 0 7 BB 2 588 907 B - 34 2 588 907 B - 33 2 588 907 B - 16

1 0 . 2 4 W e a r i n g p l a t e // T ô l e dd'' u s u r e Screw/Vis Washer/Rondelle 040125A21 1 0 . 2 5 W e a r i n g p l a t e // T ô l e dd'' u s u r e Screw/Vis Washer/Rondelle 040125A21

00 77 44 22 77 00 88 66 44 33 88 04093 320402 00 77 44 22 77 00 99 55 00 33 88 04093 320402


4 4 4 2 6 2 4 4 8 3 12 3 6 6 12 2 4

27

32 24 35 38 16 20.6 33

34 1 1

6.5 22 22

2 4 2 4

34 18.5


9.20

Impactor Box 03-06-03

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