Inspection Test Plan

INSPECTION TEST PLAN (ITP) Client Project

S.NO

1.0 1.1 1.2

2.0 2.1

: IBERDROLA ENGINEERING & CONSTRUCTION : Blasting & Painting of Desalinated Water Tank.

Activity

General Activity Condition of Equipment/ Machinery Relative Humidity/Dew Humidity/Dew Point

Materials Incoming Verification of Material

2.2

Shelf Life of Material

2.3 3.0

Storage Condition of Material Before Surface Preparation Surface breaking defects, presence of Gross surface contaminant, Rust Grade Type, Brand, Batch No. & Grade of Abrasive Surface Preparation Presence of oil/water in compressed air

3.1

3.2 4.0 4.1

Controlling Document/  Acceptance Criteria

As Per Manufacture Technical Data Sheet

Manufacture Technical Data Sheet & MSDS,

ISO 8502

ITP for Blasting and Painting Doc. No.: BEC /PIR-007/Rev0

Nature & Extent of Inspection/Test

Visual Inspection Psycho motor/ Thermometer

 Acceptance Criteria

1. No Damage 2. Validity of Testing/ Calibration 3. Humidity shall be below 85%

B IB U E I R L D T R E O C L H  A W M M S

4. Metal temp. is within 3  C of dew point temp.

w S

1. Compliance- Batch Certificate

W M

2. Consumption before expiry

M M

3. First In – First Out

M M

Visual Inspection

1. No surface breaking defect

W W

Verification

2. Compliance with procedure

W M

º

Review/Visual Visual Inspection/Verify Visual Inspection

Responsible Person at Location

Record

Storekeeper, Painting Supervisor & QC Inspector (Painting)

Testing and Calibratio n Report

Storekeeper, Painting Supervisor & QC Inspector (Painting)

Batch Certificate

Painting Supervisor & QC Inspector (Painting)

BEC-QCCOT-R01

Painting Supervisor & QC Inspector

BEC-QCCOT-R01

W M ASTM D4285 Blotting paper at exhaust

1. No oil presence

W M

4.2 4.3 5.0 5.1 5.2 6.0

Air Pressure Surface Profile/Anchor, residual Dust & Cleanliness Primer Coat Paint Mixing, paint Application Technique Wet/Dry Film Thickness Measurement

Time between coat

6.2

Wet/Dry Film Thickness Measurement

8.1

9.0 9.1

ASTM D4414

W M H

Final Acceptance of Line Pipe/Piping Complete Wet/Dry Film Thickness Measurement Paint Coating profile/Appearance

As Per Manufacture Technical Data Sheet

Record Inspection

1. Paint Manufacturer Recommendation

M M

Comb Gauge/Elcometer

2.Spray Technique

H

Record Inspection

1. Paint Manufacturer Recommendation

M M

Visual/Elcometer

(Painting)

M

M

Final coat

6.1

8.0

SSPC SP 5

Hypodermic 2. Air pressure 100psi needle gauge Tape/Transparent White Metal Blasting Self

W M

Painting Supervisor & QC Inspector (Painting)

BEC-QCCOT-R01

Painting Supervisor & QC Inspector (Painting)

BEC-QCCOT-R01

456

As Per Manufacture Technical Data Sheet

Visual/Elometer

1. Paint Manufacturer Recommendation

H M

2. Uniform, smooth, Defect Free All the painting inspections Final documentation As Per H M reports should be relevant Manufacture Review Verification of QC records, and all the project Technical Data documents weather condition reports requirements should be H R Sheet recorded in the reports and test records, if any. Legend: H – Hold; W – Witness; R – Review; M – Monitor or Random Check

Painting Supervisor & QC Inspector (Painting)

BEC-QCCOT-R01

QC inspector

BEC-QCCOT-R01