JOB SAFETY ANALYSIS Contractor Name: Jones & Smith Constructors.
Date: 06/1-/2007
Project Plant Location: Lake Charles, LA
Revised 06/26/2007
Sub-Tier Contractor Name: Acme Constructors Prepared By:
Ron Jones
Project:
South Bake Furnace Rebuild
Project No.: XXXX-0000
Contract/PO No.: XXXX-2
Location (e.g., building, area, etc.): South Bake Furnace East and West Crane Work Scope/Description: Electrical Check-out and Testing in live panels Specific Work Location(s): South Bake Furnace East and West Crane Name
Primary/Phone #
Secondary/Phone #
Contractor Contact Person(s):
Ron Jones
555-555-2222
555-555-3333
Alcoa SPA:
Tom Smith
555-555-4444
555-555-5454
333
555-555-4545
Plant Emergency No.: Yes
Prejob Walkthrough Conducted:
No
KNOWN OR POTENTIAL HAZARDS
Yes 1. Hazardous Waste Operations
•
2. Confined Space
•
3. Hot Work
•
No
Reference
Yes
No
Reference
29 CFR 1910.120
17. Noise Exposure
ASP.653.3002
ASP.653.3010
18. Temperature Extremes
ASP.653.2308
19. Hoisting & Rigging
ASP.653.3011
ASP.653.3000 /.3003
ASP.653.2202
4. Roof Work
•
ASP.653.2321
20. Ergonomics: Repetitive Motion / Awkward Positions / Same Position (s)
5. Fall Hazards (> 6 ft) ft)
•
ASP.653.2001
21. Biological
ASP.653.2102
6. Excavation/Trenching
•
ASP.653.2311
22. Insects / Varmints / Vermin
ASP.653.2102
7. Scaffolds / Ladders
•
ASP.653.2302/2303
23. Signs and Barricades
ASP.653.2300
8. Aerial Lifts
•
ASP.653.2205
24. Location Specific Emergency Response Plan
ASP.653.1007
ASP.653.2200 Series
25. Air Effluent Discharges
•
ASP.653.4003
ASP.653.2315
26. Water/Liquid Effluent Discharges
•
ASP.653.4004
ASP.653.1005/.2300
27. Fatality Prevention
ASP.653.1400
28. Associated w/Significant Environmental Aspects?
ASP.653.4000 Series
9. Heavy Equipment 10. Lock and Tag
•
11. Site/Vehicle Traffic 12. Electrical Hazards
•
ASP.653.2309/.2310
13. Asbestos Work
•
ASP.653.3001
14. Lead Work
•
ASP.653.3005
= Requires formal/special formal/special training
15. Hazardous Materials/MSDS
ASP.653.2100/.3007
•
16. Respiratory Hazards
ASP.653.3008
=
= Requires a permit/form/report Requires certification certification or Competent/Qualified Competent/Qualified Person
SPECIFIC HAZARD ANALYSIS AND SAFE WORK REQUIREMENTS Known and/or potential hazards are further evaluated, evaluated, and specific measures are identified identified on subsequent pages. This discussion must include identification of the work activity, the specific hazards present, and the safe work requirements/contr requirements/controls ols (including a hazards assessment for PPE) to be used to alleviate/control the hazard(s). MINIMUM DRESS/PPE REQUIREMENTS: hard hats, safety glasses, electrical electrical hazard-rated metatarsal boots with hard toes, and long pants and shirt with sleeves made of 100% cotton or wool (or cotton/blend). REVIEW KNOWN AND/OR POTENTIAL HAZARDS ARE FURTHER EVALUATE D, AND SPECIFIC CONTROL MEASURES ARE IDENTIFIED ON SUBSEQUENT PAGES
Project Engineer
Date
Alcoa Single Point Accountable
Date
Contractor Supervision
Date
(Optional)
Date
S-AF-059 19 Aug 04
JOB SAFETY ANALYSIS (Continuation Page)
Work Activity
Project: XXXX-0000 Contract/P.O./Release No.: XXXX-2
Hazards Present
Electrical Inspection Bridge Trolley Anode Hoist Suction Pipe Filling Pipe Blower
Electric Shock Hazard if contacted Arc Hazard from exposed electric equipment
Electrical Testing and verification of 120 volt Control system in the MCC Room. Bridge Panel Trolley Panel Anode Hoist Panel Suction Pipe Panel Filling Pipe Panel Blower Panel
Electric Shock Hazard if contacted. Arc Hazard from exposed electric equipment 120 VAC and 480 VAC components are in close proximity
Required Safety Measures/PPE Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes All 480 volt components must be gu arded to shield from accidental contact. Complete form S-AF-061 Energized Electrical Work Permit.
Electrical Testing and verification of 120 volt Control system in Panels 3K & 8K: Suction Pipe Controls Filling Pipe Controls Motorized valve Controls Lighting Systems Controls General
Electric Shock Hazard if contacted Minimal Arc Hazard from exposed electric equipment 120 VAC and 480 Volt AC components are in close proximity
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes All 480 volt components must be gu arded to shield from accidental contact. Complete form S-AF-061 Energized Electrical Work Permit.
Electrical Testing and verification of 120 volt Control system in New Crane Cab: General Controls
Electric Shock Hazard if contacted Minimal Arc Hazard from exposed electric equipment
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes Complete form S-AF-061 Energized Electrical Work Permit.
Electrical verification of 480 Power feeders in the MCC Room to the following: Main Crane Power Bridge Motor Trolley Motor Anode Hoist Motor Suction Pipe Motor Filling Pipe Motor
Electric Shock Hazard if contacted Arc Hazard from exposed electric equipment 120 VAC and 480 VAC components are in close proximity
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and or wear level 2 (Category 2) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes, FR Smock Cal Rating of 8, 1000 volt rated gloves, arc face shield Complete form S-AF-061 Energized Electrical Work Permit.
S-AF-059 19 Aug 04
Project: XXXX-0000
JOB SAFETY ANALYSIS (Continuation Page)
Work Activity Electrical verification of 480 Power feeders in Panels 3K & 8K: Motorized valves Lighting Transformer Compressor Motor
Contract/P.O./Release No.: XXXX-2
Hazards Present Electric Shock Hazard if contacted Arc Hazard from exposed electric equipment 120 VAC and 480 VAC components are in close proximity
Required Safety Measures/PPE Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and/or wear level 2 (Category 2) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes, FR Smock Cal Rating of 8, 1000 volt rated gloves, arc face shield Complete form S-AF-061 Energized Electrical Work Permit. .
Lock out disconnects at column S-1 and S-3 for west crane and column S-17 and S-20 for the east crane per MES procedure. Verify zero energy at the crane buss o r at power terminal blocks in panel 1K.
Arc hazard during verification.
Ergonomics awkward position - working on hands and knees.
Back strain Cumulative knee trauma
Emergency events
Exposure plant emergencies such as imclement weather
Fatality prevention
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes Voltage test both sides of the disconnect to verify the power is off and no voltage is present Stretching before start of work. Take frequent breaks to stretch back.Use some type of padding under knees, take frequent breaks Site specific training - Alcoa Lake Charles. Site-specifc Emergency Plan is attached including map of evacuation and staging areas Alcoa Fatality Prevention Program training
Fixed ladder use
Slips, trips, and falls
Congestion and trip hazards
Trips and falls
Working in high-noise areas
Exposures to occupational noise
Barricade and sign area
Unauthorized personnel entering into electrical work area that could be exposes to electrical energy
Use caution in and around ladder wells. Do not carry tools while climbing ladders. Use a tool belt or rope to pass up tools. Maintain three point contact. Area in crane is congested. Be aware of trip hazards in area. All areas of the furnace are designated as hearing protection area. Wear foam/rubber ear plugs with NRR of at least 26 Barricade work area with RED barrier tape and post signs to prevent unauthorized entry
S-AF-059 19 Aug 04
JOB SAFETY ANALYSIS (Continuation Page)
Work Activity
Project: XXXX-0000 Contract/P.O./Release No.: XXXX-2
Hazards Present
Required Safety Measures/PPE
S-AF-059 19 Aug 04
PREJOB SAFETY PLANNING SIGNOFF Job Specific JSA review
Task Specific JSA review
I have read the attached JSA (and attachments) and understand the hazards and controls associated with this job. Prejob meeting – general
Energized Electrical Work Permit
Fall Protection Work Plan
Hoisting & rigging prelift
Confined space pre-entry meeting
Asbestos/Lead work plan
Lock/Tag/Try Other (specify): _ ______________________________________________________________________________ Project Number ___ ____________________________ Project Location _ ____________________________ Date
Person Conducting Briefing
ID No. (optional)
Name (Print)
___________ __________________ Print Name
Signature
__________________________________ Signature
S-AF-073 20 July 06
