NEW
Clamp-On Flow Meter FD-R Series
All You Need To Do Is
Clamp-On Series FD-R Series
2
Clamp-On Flow Meter NEW
FD-R Series
INNOVATIVE INSTALLATION Mounted securely in minutes No pipe modifications necessary
LIMITLESS USES Compatible with various pipes and liquids Versatile featu res for any situation
LASTING RELIABILITY Consistently stable detection Completely non-invasive setup
FD-R50
FD-R80
FD-R125
FD-R200
3
INNOVATIVE INSTALLATION Mounted in Minutes
Main Unit
Upper Bracket
Lower Bracket
Three Pieces and as few as Four Screws All models feature a simple three piece design, consisting of the lower bracket, upper bracket, and main unit. These pieces are quickly and easily secured to the pipe with either 4 or 6 screws
Repeatable Setup Regardless of who installs the unit, the results will always be repeatable. The intuitive bracket design removes the guess work from installation and ensures consistent mounting by anyone.
Rugged Yet Yet Lightweight Light weight Design The FD-R brackets are expertly designed to be durable enough to withstand the rigors of the factory environment, yet light enough to be installed by just a single individual.
4
Benets of the Clamp-On Design
No Pipe Modification Necessary The difficulties commonly associated with installing a new flow meter are eli minated by simply Clamping-On. This design eliminates the need to cut pipes, thread pipes, shut down machines, contract plumbers/ engineers, weld segments, and much more. Downtime
Cutting/ Plumbing
Welding
No Special Tools Needed All it takes is a single Phillips-head screwdriver to install the FD-R securely to an existing pipe. This ensures that proper installation can be achieved by any member of the team without the need for special tools or specialized knowledge.
Greatly Reduced Costs The elimination of the time and money associated with pipe modification, machine downtime, and additional component purchasing, allows the FD-R to be utilized with all machines for continuous process improvement. Justification has never been easier.
Conventional Flow Sensor/Meter
T S O C D N A E M I T
FD-R Series Total Cost Reduction
5
LIMITLESS USES Ideal in Nearly any Situation
1 1/2" to 2"
2 1/2" to 3"
4" to 5"
6" to 8"
Detectable Fluids Water
DI Water
Oil
Chemicals
Produc t
Copper
PVC
Resin
Compatible Pipe Materials Stainless Steel
I ro n
Available Available Sizes Size s
1 1/2" to 2"
2 1/2" to 3"
4" to 5"
6" to 8"
(44 mm to 64 mm)*
(64 mm to 100 mm)*
(100 mm to 152 mm)*
(152 mm to 220 mm)* *Pipe Outer Diameter
6
Versatile Features for all Applications
Impressive Accuracy The measurement accuracy specifications associated with the FD-R allow it to be used for both general sensing applications and situations requiring more precise monitoring. This makes it easier than ever before to properly detect flow.
ACCURACY
±
2.0 2. 0%
of RD* *Please see the specifications.
Superior Environmental Resistance IP65/67
IP69K
NE M A 4 X *
Whether being used indoors or outdoors, in the cleanest or the dirtiest environments, the FD-R Series is designed to last. The ratings above ensure proper operation regardless of contact with liquids or dust in the environment. *Enclosure Type 4X (NEMA 250)
Integrated Temperature Monitoring Temperature and flow monitoring can now be achieved simultaneously with just one device. Quickly and easily monitor a range of temperatures using the Integrated Temperature Temper ature Monitoring function.
Accuracy Accuracy : ±3°C ±3°C ( ±5.4°F )*
Temperature Sensor
*-20 to 50°C(-4 50°C( -4 to 122°F), 122°F ), ambient temperature is 25°C(77°F 25°C( 77°F))
7
LASTING RELIABILITY Dependable Dependa ble Detection That Lasts Last s
High Powered Signal
Standard Power (Clean Pipe)
Increased Power (Pipe With Build-Up)
The FD-R u tilizes an ultrasonic signal 20X stronger than conventional models.
Automatic Build-Up Resistance The FD-R automatically increases its signal strength to blast through harsh build-up for lasting detection. The already powerful signal will automatically increase its strength when build-up is detected
8
Downtime Eliminated
Completely Non-Invasive Setup The design of the FD-R Series ensures that there will be zero impact on the flow system. Unlike conventional models (mechanical, thermal, etc.), this removes concerns associated with pressure loss, contamination, flow obstructions, and/or liquid leakage.
No Adjustments Necessary The robust mounting provided by the FD-R brackets eliminates the need for any adjustments after the unit has been ins talled. Unlike conventional ultrasonic flow meters that stop working due to physical contact or build-up, the FD-R Series provides consistently stable detection that lasts.
Built-In Predictive Maintenance Using Conditional Monitoring, it is possible to easily identify potential flow concerns early and prevent them from causing downtime. This is possible using multiple outputs and the easy to read display, which can show flow as a percentage of an optimum value.
9
ADDITIONAL FUNCTIONALITY FUNCTIONALITY
Detection Modes
Typical flow control
Flow range control
Totalizing flow
[STD] Mode
[AREA] Mode
[TOTAL] Mode
The output turns ON when the instantaneous flow rate is above or below a user defined threshold.
The output turns ON when the instantaneous flow rate falls outside or inside a user defined window.
The output turns ON after a user defined amount of liquid has passed.
Available I/O Control Outputs PNP/NPN Single/Dual Flow & Temperature
Analog Outputs 4 to 20 mA 0 to 20 mA Single/Dual Flow & Temperature
Easily Reviewable Data Quickly check historic flow and temperature data through the display on the FD-R Series using its built-in data recorder.
Types of Data • • • •
Instantaneous flow rate Temperature Total accumulated flow Event information
Frequency of Recording • • • •
Once every 5 minutes* Once per day Once per week Once per month
* Instanteneous flow rate and temperature only
10
E x t e r na l I np ut Reset Flow Rate Zero Shift Origin Adjustment
IO-Link Instantaneous Flow Total Accumulated Flow Settings I nformati nformation on
Simulation Mode
Quick Setting Code
NO/NC NPN/PNP Flow Direction Response time
Conveniently check that the outputs are connected properly without needing to change the actual flow rate or temperature.
Highly Visible Indicator STATE 1
STATE 2
STATE 3
SOLID GREEN
FLASHING GREEN
SOLID RED
All it takes is a 10 digit code to seamlessly transfer settings from one unit to any number of additional units.
AC/DC Compatible DC 20-30 V
AC 100-240 100-240 V
The highly visible indicator and display provide clear indications of the current situation for hassle-free troubleshooting.
Perfectly integrate into any system with the ability to operate using either AC or DC power supplies.
11
Furnace/Annealing Machine
Processing Machine
Die Casting Machine
VARIOUS APP A PPL L I C ATIO ATI O N S
Stirrer
Chi ller
12
Cool ing Tower
Two-Solution Mixer
Sterilization Machine
Plating Machine
Concrete Mixer
Waste Water System
13
SELECTION GUIDE
STEP 1
Main Unit Selection
Outer diameter guide [The diagrams below display the applicable pipe widths]
② Confirm the rated flow velocity and flow rate ranges
① Select the main unit by referencing the size of the
are acceptable for the application
pipe the unit will be mounted on.
Supported pipe size (Outer diameter)
Appearance
Model
Rated flow velocity range
Flow rate range (Typical)
Weight
36 to 400 L/min 9 to 100 gal/min 2.4 to 24 m3 /h
1 1/2" (40A) (ø44 to ø55)
Approx. 2.5 kg
FD-R50 2" (50A) (ø55 to ø64)
36 to 600 L/min 9 to 150 gal/min 2.4 to 36 m3 /h
2 1/2" (65A) (ø64 to ø83)
90 to 1000 L/min 24 to 260 gal/min 5.4 to 60 m3 /h
2 " ( 5 0 A )
Approx. 3.0 kg
FD-R80 90 to 1500 L/min 24 to 390 gal/min 5.4 to 90 m3 /h
3" (80A) (ø83 to ø100)
2 1 / 2 " ( 6 5 A )
3 " ( 8 0 A )
0.3 m/s to 5 m/s 220 to 2500 L/min 60 to 660 gal/min 12 to 150 m3 /h
4" (100A) (ø100 to ø127)
1 1 / 2 " ( 4 0 A )
Approx. 3.3 kg
FD-R125 5" (125A) (ø127 to ø152)
220 to 3700 L/min 60 to 990 gal/min 12 to 220 m3 /h
6" (150A) (ø152 to ø191)
570 to 5500 L/min 150 to 1400 gal/min 36 to 330 m3 /h
4 " ( 1 0 0 A )
Approx. 3.5 kg
FD-R200 570 to 9500 L/min 150 to 2500 gal/min 36 to 570 m3 /h
8" (200A) (ø191 to ø220)
5 " ( 1 2 5 A )
*The minimum flow rates (zero cut flow rates) can be changed in the settings.
STEP 2
differ based on supplied power type (AC/DC) Cable / Cable Gland Selection Necessary parts differ
6 " ( 1 5 0 A )
Whe n su ppl yin g DC powe r to the th e un it A M12
FD-R
power supply cable
Select the M12 power supply cable based upon cable length and indoor or outdoor usages
A M12 power supply cable Specif ications
Indoor use (oil resistant)
Model OP-75721 OP-85502 OP-87636 OP-87637
Length 2 m 78.74' 10 m 393.70' 2 m 78.74' 10 m 393.70'
Outdoor use
OP-88196
10 m 393.70'
Indoor use (standard)
14
Appearance
Material PVC Brass nickel plating PUR Zinc nickel plating PUR SUS316L
Weight Approx. 55 g Approx. 220 g Approx. 55 g Approx. 260 g Approx. 310 g
8 " ( 2 0 0 A )
Whe n su ppl yin g AC p ower owe r to the uni t FD-R
M4 round terminals
B Cable gland
Detach the covers on the end of the unit and install the cable glands
Power supply cable I/O cable M3 round terminals
B Cable gland Appearance
C
Material
Compatible cable outer diameter
Number of pieces
Model
Weight
PA / FKM / EPDM
ø7 to ø12
2 Pieces
OP-88199
Approx. 20 g 2 pieces
C Compatible cables and terminals (To be obtained from a 3rd party) Type
Finished outer diameter Power supply cable
Cable
I/O cable
Type Round terminal
Nominal cross-sectional area 1.75 mm or more 2
ø7 to ø12*1
No. of Wires
B
ød
3
*2
*2
0.3 mm2 or or more
4*3
Size
Outer size of the round part B
Inside of the round part d
For power supply cable
M4
ø8.5 or less
ø4.3 or more
For I/O cable
M3
ø5.5 or less
ø3.2 or more
*1 Finished outer diameter of the cable when using OP-88199 *2 Please use a two-wire cable with nominal cross area of 0.5 mm 2 or greater to ground the sensor when performing grounding with the protective grounding terminal of the main unit case *3 The ch.2 core wire is not required when the ch.2 function is not being used. *4 Use cables with heat resistance of 90°C 194°F or higher for the power cable and the I/O cable depending on the temperature conditions. Please see the specifications.
■ When using a non-KEYENCE cable gland
The threading on FD-R main unit is G1/2. When using M20 or NPT1/2 cable glands, please use the thread conversion couplings below Appearance
Material
Size Conversion
Number of pieces
G1/2 → M20 Brass nickel plating FKM
Model
Weight
OP-88200
Approx. 30 g
OP-88201
Approx. 35 g
1 Piece G1/2 → NPT 1/2
*If the compatible cable outer diameter or the effective thread depth is not appropriate, the specifications for the enclosure rating cannot be met. Therefore, fluid may enter into the product, leading to electric shock and damage.
STEP 3
Optional Parts Selection
Description
Appearance
Model
Usage
Weight
Protection cover
FD-RP1
Prevent damage to the main unit or unintended settings changes Material : SUS304, Polycarbonate
Approx. 285 g
Modular cable
OP-26487
Approx. 72 g Send recorded data stored in FD-R to a computer
RS-232C conversion adapter [9-pin]
OP-26401
Approx. 25 g
15
OPERATING PRINCIPLE AND TECHNOLOGY Delta TOF Sub Unit
Signal B Signal A
n o i t c e r i D w o l F
Main Unit
Conventional ultrasonic flow meters measure flow by monitoring the time it takes for an ultrasonic pulse to travel from a transmitting element to a receiving element. As the flow rate increases, the signal is accelerated and the transmission time decreases. This transmission time can then be directly correlated to the instantaneous flow rate. The FD-R Series improves upon this method of detection by simultaneously monitoring two signals (one moving in the direction of flow and one moving against the direction of flow). By doing this, the readings remain consistent and stable regardless of external factors such as clogging or temperature changes.
Optimal Frequency Selection The most appropriate frequency to use may change over time due to environmental factors. SELECTED
A
B
C
D
After initial installation, Frequency B is used
E
Delta TOF
The duration of the pulse is easily influenced by external factors.
External factors do not affect detection as the time DIFFERENCE between signals A and B remains the same.
t3
l a n g i S
t5
l a n g i S
Time ) p m l e a T n g r i e S w o L (
t4
Time
Time ) p m l e a T n g r i e S w o L (
t6
Time
Automatic Build-Up Resistance Reciving signal drops due to build-up
Transmitter Transmitter power increased for stable detection
SELECTED
A
B
C
D
E
After the pipe gets dirty, Frequency E is used
Unlike conventional flow meters, which typically use only one frequency for their ultrasonic signal, the FD-R Series continuously tests various frequencies to determine the ideal fit in every situation. By selecting the signal that travels through the pipe, liquid, and potential build-up with the least amount of loss, the FD-R Series is able to ensure proper flow monitoring.
16
Basic Principle
Frequency
A
Frequency
A
The stable transmission of the ul trasonic signal is imperative for consistently stable detection. Build up or rus t on the inside of a pipe can become problematic over time for conventional flow sensors. By utilizing the Automatic BuildUp Resistance Function, the FD-R au tomatically adjusts its power to compensate for this build-up and provide lasting stable detection.
SPECIFICATIONS
FD-R50
Model Supported pipe diameter
DN (Diameter Nominal) NPS (Nominal Pipe Size) Outer diameter of pipe (mm)
FD-R80
Flow rate range (Typical)
Zero cut (default)*3
Flow rate (Typical)
FD-R200
50 A 2"
65 A 2 1/2"
80 A 3"
100 A 4"
125 A 5"
150 A 6"
200 A 8"
ø44 to ø55 1.73" to 2.17"
ø55 to ø64 2.17" to 2.52"
ø64 to ø83 2.52" to 3.27"
ø83 to ø100 3.27" to 3.94"
ø100 to ø127 3.94" to 5.00"
ø127 to ø152 5.00" to 5.98"
ø152 to ø191 5.98" to 7.52"
ø191 to ø220 7.52" to 8.66"
Supported pipe materials Supported fluids Fluid temperature Rated flow velocity range
FD-R125
40 A 1 1/2"
Metal/resin *1 Various liquids (i.e. water, oils, chemicals)*1 -20 to +120°C -4.0 to +248 °F (no °F (no freezing on the pipe surface)*2 5.0 m/s (400 L/min 100 gal/min 24 m3 /h)
(600 L/min 150 gal/min 36 m3 /h)
(1000 L/min 260 gal/min 60 m3 /h)
(1500 L/min 390 gal/min 90 m3 /h)
(2500 L/min 660 gal/min (3700 L/min 990 gal/min (5500 L/min 1400 gal/min (9500 L/min 2500 gal/min 150 m3 /h) 220 m3 /h) 570 m3 /h) 330 m3 /h)
0.3 m/s (36 L/min 9 gal/min 2.4 m3 /h)
Display update cycle Display resolution Response time Measurement Between 20 and 100% of F.S. accuracy Between 6 and 20% of F.S. Zero point error Hysteresis Flow units Integrated flow unit display Pipe temperature measurement accuracy (ambient operating temperature of 25°C 77°F)*4
1 (L/min) 0.5 s / 1.0 s / 2.5 s / 5.0 s / 10.0 s / 30.0 s / 60.0 s / 120.0 s / 200.0 s (variable) ±2.0% of RD *4, 5 ±0.4% of F.S.*4, 5 ±0.5% of F.S. *4, 6 Variable L/min, m3 /h, gal/min 1/10/100/1000/10000 (L) ±3°C ±5.4°F ±5.4°F (liquid (liquid temperature of -20 to + 50°C, -4 to +122°F) +122°F ) ±5°C ±9°F ±9°F (liquid (liquid temperature of 50 to +120°C, 122 to 248°F) 248°F ) DC power supply: M12 4-pin connector/AC power supply: M4 screw terminal block (selectable) When using a DC power supply: M12 4-pin connector/when using an AC power supply: M3 screw terminal block
Control output (ch.1/ch.2)
Control output/Integrated pulse output/Error output/Temperature alarm, NPN/PNP setting switchable, open collector output 30 VDC or less, max. 100 mA/ch., residual voltage: 2.5 V or less
Analog output (ch.1/ch.2)
Flow rate analog output/Temperature analog output and 4-20 mA / 0-20 mA (selectable), load resistance: 500 Ω or less
*7
Integrated flow reset input/Flow rate zero input/Origin adjustment input (selectable), short-circuit current: 1.5 mA or less, input time: 20 ms or more
External input (ch.2) Power supply voltage
20 to 30 VDC including 10% ripple (P-P), Class 2/100 to 240 VAC - 15% or + 10%(50/60 Hz)
Current consumption
When using a DC power supply: 200 mA or less (load current excluded),400 mA or less (load current included) When using an AC power supply: 15 VA or less Power supply reverse connection protection, Power supply surge protection, Short-circuit protection for each output, Surge protection for each output
Protection circuit Enclosure rating Ambient temperature Ambient humidity Vibration resistance Shock resistance Main unit Unit rear Upper/lower bracket Main unit
Environmental resistance
Material
Weight
(570 L/min 150 gal/min 36 36 m3 /h)
Approx. 3 Hz 0.1 / 1 (L/min)
Power supply Wiring specifications I/O
Rating
(220 L/min 60 gal/min 12 m3 /h)
Dual row, 5-digit display with white, 14-segment LED; Large status indicator; Output indicators; Stability indicator; Unit indicator
Display method
I/O (selectable)
(90 L/min 24 gal/min 5.4 m3 /h)
Upper/lower bracket (including sub unit)
IP65/67(IEC60259), IP69K(ISO20653), Enclosure Type 4X(NEMA250) -20 to +60°C -4.0 to 140 °F (no freezing)*2 5 to 90%RH (no condensation) 10 to 55 Hz, compound amplitude 1.5 mm 0.06" 0.06",, XYZ axes 2 hours for each axis 100 m/s2, 16 ms pulse, XYZ axes, 1000 times for each axis Body: aluminum die-casting + coating/PPS, display: reinforced glass, connectors: SUS304-equivalent Rubber SUS304 Approx. 1.0 kg Approx. 1.5 kg
Approx. 2.0 kg
Approx. 2.3 kg
Approx. 2.5 kg
218.5 mm × 66.9 mm × 70.7 mm 8.60" × 2.63" × 2.78"
Main unit size
*1 Liquid must allow for the passage of an ultrasonic pulse, as well as not contain large air pockets or excessive bubbles. Detection may be unstable due to the type and status of the pipes. *2 Perform derating depending on the ambient temperature and liquid temperature when using an AC power supply. *3 The zero cut flow rate can be changed in the settings. *4 This value is guaranteed by KEYENCE inspection facilities. Errors will be introduced by the type and status of the pipes, the type and temperature of the fluid, and the zero cut flow rate. *5 This is the value when considering linearity + span error + repeatability in a stable environment of 25°C 77°F 77°F.. *6 It is possible to enhance the precision of zero point error by performing an origin adjustment. *7 IO-Link: Compatible with Specification v1.1 / COM2 (38.4 kbps) The setting file can be downloaded from the KEYENCE website (http://www.keyence.com). If using the unit in an environment where downloading the file is not accessible via Internet, contact your nearest KEYENCE office. IO-Link is either registered trademarks or trademarks of PROFIBUS Nutzerorganisation e.V. (PNO)
Temperature range when supplying DC power to the unit
Temperature range when supplying AC power to this product
Temperature range when supplying AC power to the unit and being exposed to radiation such as direct sunlight.
Ambient temperature [°C °F °F]]
A mbie nt te mp er a tur e [°C °F °F]]
A mbie nt t empe r a ture [°C °F °F]]
60 140 50 122 40 104
60 140 50 122 40 104
60 140 50 122 40 104
0 32
0 32
0 32
-20 -4
-20 -4
-20 -4
-20 -4
0 32
120 248 Fluid temperature[°C °F °F]]
-20 -4
0 32
50 122 60 140 85 185 Fluid te mpe r at ur e [°C °F °F]]
(37.5°C 99.5°F 99.5°F,, 60°C 140°F 140°F)) (85°C 185°F 185°F,, 22°C 71.6°F)) 71.6°F
-20 -4
0 32
85 185 40 104 50 122 Fluid te mpe r at ur e [°C °F °F]]
When using the FD-R Series in the temperature condition shown by oblique lines, use cables with heat resistance of 90°C 194°F 194°F or or higher for the power cables and the I/O cables.
17
DIMENSIONS
Flow meter
G1/2 × 2 Effective thread length of screw : 10 0.39"
FD-R50
M12 connector M3 × 4
M6 × 2
M4 76 76 2.99" 17 0.67"
256 10.08" 24.6 0.97"
17 0.67"
70.6 2.78" 42.3 1.67"
(4.4) (0.17") (4.4) (0.17") 53 2.09"
8.9 0.35"
(149.5)(5.89") (149.5)(5.89") Max. 37 1.46"
247 9.72"
1 to 7.9 0.04" to 0.31" 1 1/2" (40A) : 2.6 0.10" 2" (50A) : 6.7 0.26"
G1/2 × 2 Effective thread length of screw : 10 0.39"
FD-R80
M12 connector M3 × 4
M6 × 2
M4 114 4.49"
7.9 0.31" -1.6 to 14.1* -0.06" to 0.56"
73 2.87" 17 0.67"
17 0.67"
256 10.08" 24.6 0.97"
2 1/2" (65A) : 9.3 0.37" 3" (80A) : 4.3 0.17"
70.6 2.78"
42.3 1.67"
(43.2) (1.70") 53 2.09"
(149.5)(5.89") (149.5)(5.89")
8.9 0.35"
265 10.43"
G1/2 × 2 Effective thread length of screw : 10 0.39"
FD-R125/FD-R200
Max. 37 1.46"
*The correct orientation is one in which the upper bracket is to the right of the lower bracket
M12 connector M3 × 4
M6 × 2
M4 71 2.80" 17 0.67"
256 10.08"
B
24.6 0.97"
17 0.67"
70.6 2.78" 4.6 0 .18 " "
42.3 1.67" 16 0 .6 3 3" "
A
18
14.4 0.57"
FD-R125 57 2.24"
FD-R200 62 2.44"
B
14.1 to 34.6 0.56" to 1.36" 4"(100 A): 29 1.14" 5"(125 A): 19 0.75"
17.1 to 42.9 0.67" to 1.69" 6"(150 A): 37.6 1.48" 8"(200 A): 18.5 0.73"
C D
(76.9)(3.03 (76.9)(3.03") 306 12.05"
(104.3)(4.11 (104.3)(4.11") 315 12.40"
A
C
(149.5)(5.89") (149.5)(5.89") D
Max. 37 1.46"
Unit: mm inch
M12 power supply cable Indoor use (standard) (OP-75721/85502)
Indoor use (oil resistant) / Outdoor use (OP-87636/ 87637/88196)
ø12 ø0.47"
OP-87636: 2000 78.74" / / OP-87637, OP-88196: 10000 393.70"
44 1.73"
M12
ø4 ø0.16" ø4 ø0.16" 4×0.28mm2
Pin layout 1
ø14.8 ø0.58"
ø14 ø0.55" 13.7 0.54"
30 1.18"
ø4.7 ø0.19" ø4.7 ø0.19"(4×0.34 (4×0.34 mm2)
OP-75721: 2000 78.74" 78.74" / / OP-85502: 10000 393.70"
When the M12 power supply cable is attached
2 4
3
No.
Color
1
Brown
2
White
3
Blue
4
Black
Min. 67.5 2.66" 67.5 2.66" 5 . 1 4 7 " R . 0 5 R
Cable gland When the cable glands are attached
OP-88199
Compatible cable outer diameter : 7 to 12 0.28" to 0.47" Campatible cable outer diameter:7 to 12 0.28" to 0.47"
Max. 27 1.06"
G1/2
24 (Across-flats; 1.09")) 0.94" 27.8 1.09"
Thread conversion coupling OP-88200/88201
When the thread conversion couplings are attached M20(OP-88200) NPT1/2(OP-88201)
24 (Across-flats; 0.94" 27.8 1.09" 1.09"))
M20 (OP-82200) NPT1/2 (OP-82201)
G1/2
OP-82200 : 13 0.51" OP-88201 : 17 0.67"
Effective thread length of screw : 9 0.35" 0.35"(OP-88200) (OP-88200) 12 0.47" 0.47" (OP-88201) (OP-88201)
Protection cover FD-RP1
When the protection cover is attached 204 8.03"
73 2.87"
73 2.87"
26 1.02"
75.8 2.98"
204 8.03"
Max. 80 3.15"
CAD DATA DOWNLOAD
www.keyence.com/CADG
19
WIRING
When supplying DC power to the unit
The wiring varies depending on the selected functions. When ch.1: OUT, ch.2: OFF or ch.1: OUT, ch.2: OUT are selected
(1) Brown (20-30 VDC)
NPN
(4) Black (ch.1)
PNP
(2) White (ch.2)
(1) Brown
(3) Blue (0 VDC)
(4) Black (ch.1)
(4) Black (ch.1)
(2) White (ch.2)
(2) White (ch.2)
20-30 V
(3) Blue Load (input device)
Analog current input device
2 3 1 4
Pin layout on the flow meter side
0V
(1) Brown
(3) Blue
When ch.1: OUT, ch.2: input are selected
NPN
NPN
PNP (1) Brown
20-30 V
0V
When you selec t ch.1: OUT, OUT, ch.2: OFF, independently insulate the white wire (2).
When ch.1: OUT, ch.2: Analog are selected
(1) Brown
20-30 V
PNP
(1) Brown
20-30 V
20-30 V
(1) Brown
20-30 V
(4) Black (ch.1)
(4) Black (ch.1)
(4) Black (ch.1)
(4) Black (ch.1)
(2) White (ch.2)
(2) White (ch.2)
(2) White (ch.2)
(2) White (ch.2)
(3) Blue
4-20 mA or 0-20 mA
(3) Blue
0V
4-20 mA or 0-20 mA
(3) Blue
0V
When ch.1: Analog, ch.2: OFF or ch.1: Analog, ch.2: Analog are selecte d
0V
(4) Black (ch.1)
PNP
(1) Brown
20-30 V
(4) Black (ch.1)
4-20 mA or 0-20 mA
(2) White (ch.2) (3) Blue
20-30 V 4-20 mA or 0-20 mA
(2) White (ch.2) 4-20 mA or 0-20 mA
0V
When ch.1: ch.1: Analog , ch.2: Input are selected NPN
(1) Brown
(3) Blue
(4) Black (ch.1)
4-20 mA or 0-20 mA
20-30 V
(2) White (ch.2)
(3) Blue
0V
(1) Brown
0V
(3) Blue
0V
When you selec t ch.1: Analog, ch.2: OFF, OFF, independently insulate the white wire (2).
When supplying AC power to the unit
Terminal block number
1
2 5 3
6
4 7
Terminal signal
Purpose
(1)
ch.1
ch.1
(2)
ch.2 *1
ch.2
(3)
COM+*2
Common (+)
(4)
COM-
Common (-)
(5)
L
(6)
N
(7)
PE*3
Power supply Protective grounding terminal
*1 The ch.2 core wire is not required when the ch.2 function is not being used. *2 The COM+ core wire is not required, when the analog outputs are used only. *3 PE is only required when the terminal block of the main unit is used to perform grounding. *4 The I/O terminal block (parts [1] to [4]) and the AC terminal block (parts [5] and [6]) are insulated.
20
RELATED PRODUCT
KEYENCE Process Sensor Lineup
■
Pressure Sensors Series
AP-C30
Type
Applicable Fluids
Rated Pressure Range
Pneumatic (Air)
14.5 to to 14 145 PS PSI ((-0.1 to +1 MP MPa)
Self-Contained Digital Pressure Sensor
AP-C40/V40
Separate Amplifier Digital Pressure Sensor
GP-M
Heavy Duty Self-Contained Digital Pressure Sensor
-14.5 to 5,802 PSI (-0.1 to +40 MPa)
Hydraulic (Liquid), Pneumatic (Air)
AP-V80
■
Flow Sensors Series
FD-Q Series
■
-14.5 to 7,250 PSI (-0.1 to +50 MPa)
Separate Amplifier Digital Pressure Sensor
Type
Clamp-on Flow Sensor
Applicable Fluid
Flow Range
Liquid
1 to 500 L/min (1 to 132.1 G/min)
Level Sensors Series
Type
FL Series
Sensing Guide Pulse Type
FU-93/93Z
Contact Probe Fiber Type
Recommended Amplifier
—
Size
20 to 2,000 mm 0.79" to 78.74" Probe 78.74" Probe
2,000 mm 78.74" 78.74" Probe Probe
Fiber Sensor FS-N Series
FU-95 Series
Pipe Mountable Fiber Type
Pipe dia. greater than or equal to 4 mm 0.16"
(*) For specific part number, please contact KEYENCE local office
21
RELATED PRODUCT
Clamp-on Flow Sensor FD-Q Series
NO PIPE MODIFICATON NECESSARY
1 Detectable fluids
2 Compatible pipe materials
3 Compatible pipe sizes
22
WA W ATER
OIL
METAL PIPES Stainless Steel/Iron/Copper
STAINLESS STEEL
IRON
COPPER
CHEMICAL CHEMICA L
RESIN PIPES PVC/Others
PVC
OT H ER S
1/4" to 2" (13.8 mm to 60.5 mm)*1 *1 Outer Pipe Diameter Size
LINEUP
■ Sensors
Appearance
Model
Rated flow range
Compatible Pipe Size
20 L/min 5.2 G/min
1/4"(8 A)
30 L/min 7.9 G/min
3/8"(10 A)
60 L/min 15.9 G/min
1/2"(15 A)
100 L/min 26.4 G/min
3/4"(20 A)
200 L/min 52.8 G/min
1"(25 A)
300 L/min 79.3 G/min
1 1/4"(32 A)
FD-Q10C
FD-Q20C
FD-Q32C
400 L/min
1 1/2"(40 A)
105.7 G/min
FD-Q50C 500 L/min 132.1 G/min
■ Power
2"(50 A)
Supply Cables
Appearance
■ Protection
Model
Material
Connector type
Cable termination
OP-75722
PVC (Polyvinyl chloride)
M12 4 pins L-shape
Loose wire
PUR (Polyurethane) (Oil Resistant)
M12 4 pins L-shape
Loose wire
OP-87274 OP-87640 OP-87641
Length (m ft ft))
Cover
Appearance
Model
Name
Material
FD-QP1
Display Protection Cover
Polysulfone
2 6.56' 10 32.81' 2 6.56' 10 32.81'
DIMENSIONS Sensor
Unit: mm inch
M12 connector cable PVC (polyvinyl chloride) OP-75722/87274
Model
A 2* 0.08"
FD-Q10C
B
C
38 1.50"
25.3 1.00"
max.2.5 0.10"
48 1.89"
30 1.18"
FD-Q32C
max.4.2 0.17"
67 2.64"
46.7 1.84"
FD-Q50C
max.3.6 0.14"
88 3.46"
56 2.20"
FD-Q20C
33.8 1.33"
ø4 ø0.16" ø4 ø0.16" (4 × 0.20 mm2)
Pin layout
28.2
M4 thread x2 (P0.7, length 16 mm 0.63" 0.63",, SUSXM7)
1
1.11 " ø14
ø0.55"
2 4
No. 3
1 2
OP-75722: 2000 78.74" OP-87274: 10000 393.70"
3 4
Color Brown White Blue Black
* When installing the unit on a 1/4" pipe, the threaded portion of the screw will protrude by approximately 0.8 mm 0.03" 0.03"..
38 1.50"
M12 connector cable PUR (polyurethane) OP-87640/87641
12 0.47" 0.47"(When (When the slide cover is opened) * FD-Q32C/Q50C only 106 4.17"
36 1.42" C
Pipe outside diameter A
B*
* When using the FD-Q10C, the width of the sensor and the bracket are the same.
101 3.98" 106 4.17"
3 4 4. 5 1.3 6 6" "
ø4.7 ø0.19" ø4.7 ø0.19" (4 (4 × 0.34 mm 2)
2 7 7. 4 1.0 8 8 " "
FD-Q10C : M4 thread x4 (P0.7, length 13 mm 0.51" 0.51",, SUSXM7) FD-Q20C : M4 thread x4 (P0.7, length 19 mm 0.75" 0.75",, SUSXM7) FD-Q32C : M5 thread x4 (P0.8, length 30 mm 1.18" 1.18",, SUSXM7) FD-Q50C : M5 thread x4 (P0.8, length 38 mm 1.50" 1.50",, SUSXM7)
Pin layout 1
8 ° ø 14.8 ø 0.58"
OP-87640: 2000 78.74" OP-87641: 10000 393.70"
2 4
No. 3
1 2 3 4
Color Brown White Blue Black
CAD DATA DOWNLOAD
www.keyence.com/CADG
23
Trouble-Free Level Sensing FL Series - Sensing Guide Pulse Level Sensor Completely Eliminate FALSE TRIPS Caused By:
Foam
Build-Up
Rust
Consistently Stable Level Detection The FL Series utilizes the innovative sensing guide pulse method of level detection. This style of level detection works by transmitting an electrical pulse down a probe and measuring the amount of time it takes to reflect off the liquid surface and back to sensor.
Internal waveform
Foam
e s l u p d e v i e c e R
e s l u p d e t t i m s n a r T
e c n a t s i D
Detection Point
Build-Up Rust
Compatible with Various Applications Fluid Compatibility
Water
Chemicals
Oil Visco us Viscous Liquids
Tank Size Compatibility
Application Compatibility
Probe Length
4 Independent Outputs
0.2 to 2 m 0.6' to 6.6'
4 to 20 mA Analog Output Stability and Alarm Outputs
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E-mail: [email protected] [email protected]
E-mail: [email protected] [email protected] E-mail: [email protected] [email protected]
Copyright (c) 2017 KEYENCE CORPORATION. CORPORATION. All rights reserved.
FD-R-KA-C-US 1087-2 611F19