A
Diag - B-Cab Charge And Start
COMPANY
01
A
P94-1821
© 2009 PACCAR Inc – All Rights Reserved – The information contained in this drawing is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1 L
L CONNECTOR INFORMATION FOR DIAGRAM: P94-1821-000 REF_DES
GENERAL NOTES: 1)
USE ON T400, T660, T800, W900, AND C500 CHASSIS WITH 12-12V ELECTRICAL WITH NAMUX 3 INSTRUMENTATION AND 2010 EMMISSION ENGINES, W/O CLEAN POWER SYSTEM ( CPS ).
K 2)
J
3)
X DESIGNATES A REFERENCE POINT ON ANOTHER SHEET OR DIAGRAM.
4
CIRCUIT POSITION CHART:
9
12 18 24
26
1 7 13 19 MATING VIEW P20-1133-47-5-0
WIRE NUMBER GRA3912-1
TERM 10
PART NUMBER P20-1133-47-5-0 P20-6028-400 K333-46-15 P20-1095 K333-537-2 P20-1196-1203 P20-1172-1224 P20-1183-2209 K333-537-2 K333-549-292 K333-537-3 P20-6088-002 P20-1134-47-3-0 P20-6027-400 D6009-1115 K333-536-2 P20-1196-1103 K333-536-2 K333-548 K333-549-192 K333-536-3 K333-46-19 K333-46-19 K333-46-19 K333-46-19 11-851 K333-46-25
DESCRIPTION CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR
LOCATION OF CONNECTOR -
BLACK 47-WAY DEUSTCH HDP CONNECTOR BLACK DEUTSCH HD10 SERIES SEALED 3 / 8" RING TERMINAL 6-WAY 56 SERIES BLACK DEUTSCH DT PACKARD GT 150 SERIES BLACK AMP MICRO QUADLOCK SERIES WHITE AMP JUNIOR POWER TIMER SERIES BLACK DEUTSCH DT GRAY PACKARD METRI-PACK 280 UNSEALED BLACK 1-WAY DEUTSCH DT GRAY ANDERSON SB120, UNSEALED BLACK 47-WAY DEUSTCH HDP CONNECTOR BLACK DEUTSCH HD10 SERIES SEALED 3 / 8" RING TERMINAL BLACK DEUTSCH DT PACKARD GT 150 SERIES BLACK DEUTSCH DT BLACK PACKARD METRI-PACK 280 UNSEALED GRAY PACKARD METRI-PACK 280 UNSEALED BLACK 1-WAY DEUTSCH DT 5 / 16" RING TERMINAL 5 / 16" RING TERMINAL 5 / 16" RING TERMINAL 5 / 16" RING TERMINAL POLLACK SINGLE PIN RECEPTACLE 3 / 8" RING TERMINAL
LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED
IN CENTER OF FIREWALL NEAR TOP IN BATTERY BOX INSIDE PD BOX ON POWER FEED STUD BEHIND KEY SWITCH BEHIND LOWER KICK PANEL ON ENGINE AT FLYWHEEL HOUSING CENTER DASH BEHIND CUPHOLDER CENTER DASH BEHIND CUPHOLDER BEHIND LOWER KICK PANEL BEHIND KEY SWITCH IN BATTERY BOX AT APU INTERFACE BRACKET, RH RAIL BOC IN CENTER OF FIREWALL NEAR TOP IN BATTERY BOX ON EXTERIOR OF PD BOX ON POWER FEED STUD BEHIND LOWER KICK PANEL ON ENGINE AT FLYWHEEL HOUSING BEHIND LOWER KICK PANEL BEHIND LOWER KICK PANEL BEHIND KEY SWITCH IN BATTERY BOX ON FIREWALL GROUND STUD, DASH SIDE ON FIREWALL GROUND STUD, ENG SIDE OUTSIDE LH RAIL NEAR FRONT AXLE ON ENGINE NEAR STARTER AT TRL KIT ELEC RECEPTACLE BRACKET AT TRL KIT ELEC RECEPTACLE BRACKET
K
J
I
TERMINAL INFORMATION FOR: P20-1172-1224 ( J41 ) TERM WIRE NUMBER
TERMINAL INFORMATION FOR: P20-1133-47-5-0 ( J02 ) WIRE NUMBER GRA3912-9
5
H
GRA3912-2
CIRCUIT POSITION CHART: 10 A B C
CIRCUIT POSITION CHART:
G
C
2
B
1 TERMINAL INFORMATION FOR: P20-6028-400 ( J10 )
A
MATING VIEW
MATING VIEW
TERMINAL INFORMATION FOR: K333-526 ( J93, J33 ) TERM WIRE NUMBER 1 ORN1260-1 1 RED-2
4
TERMINAL INFORMATION FOR: K333-548 ( P93, P33 ) TERM WIRE NUMBER 1 RED-1 1 RED1219-1
6
5 CIRCUIT POSITION CHART: 4
F TERMINAL INFORMATION FOR: P20-6027-400 ( P10 )
2
TERM 3 3
4
WIRE NUMBER RED1210-6 WHT1517-1
6 MATING VIEW 11)
1
WIRE NUMBER RED1210-5 WHT1517-0
5 MATING VIEW
3
E
TERM 4 3
3
1
6
WIRE NUMBER GRN4585-0 BLU4585-0 VIO4585-0
CIRCUIT POSITION CHART: 6
G
F
TERM B C A
MATING VIEW
P20-1134-47-3-0
5
WIRE NUMBER VIO4585-B GRN4585-B BLU4585-B
TERMINAL INFORMATION FOR: P20-1196-1103 ( P35-X )
32
41
TERMINAL INFORMATION FOR: P20-1134-47-3-0 ( P02 ) TERM 10
TERM A B C
18
MATING VIEW
H
MATING VIEW
MATING VIEW
47 34 35 33 20 36 8 21 22 19 2 9 10 23 37 4530 3 7 11 24 29 17 1 44 38 16 6 4 12 28 15 5 13 43 25 39 42 27 14 40 46
A
TERMINAL INFORMATION FOR: P20-1196-1203 ( J35-X )
KEYWAY
31
J02 J10 J21 J26 J33 J35 J41 J44 J93 J139 J140 JP01 P02 P10 P21 P33 P35 P93 P94 P139 P140 T35 T36 T37 T38 T105 T106
CIRCUIT POSITION CHART:
C
HOW TO USE THIS DIAGRAM: EACH CONNECTOR HAS A DISTINCT ALPHANUMERIC "REFERENCE DESIGNATOR" OR "REF_DES" ASSOCIATED WITH IT. USE THIS REF_DES TO FIND CONNECTOR INFORMATION IN THE CONNECTOR TABLE.
35 34 47 33 46 36 20 8 32 21 22 31 9 2 19 10 18 3045 3723 3 7 17 24 11 29 1 38 44 16 4 6 12 43 39 25 13 5 15 28 14 27 42 40 26 41
I
8
NUMBER OF CAVITIES 47 6 1 6 1 3 24 9 1 2 1 2 47 6 1 1 3 1 3 2 1 1 1 1 1 1 1
E
EMISSION-RELATED PART CODE: N, SEE CPS0374 FOR REQUIREMENTS.
3 2 5
6
MATING VIEW TERMINAL INFORMATION FOR: P20-1095 ( J26 )
D
7
C
TERM
WIRE NUMBER
1 2 3 4
GRA1230-4 GRA3912-4 GRA1220-3 RED1910-3
D
CIRCUIT POSITION CHART: 1
3
4
6
7
C
9 MATING VIEW
B
B
TERMINAL INFORMATION FOR: P20-1183-2209 ( J44 ) TERM
WIRE NUMBER
3
GRA3914-2
A
A
DWG SIZE
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A0
A
Diag - B-Cab Charge And Start
COMPANY
02
A
P94-1821
© 2009 PACCAR Inc – All Rights Reserved – The information contained in this drawing is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1 L
L
H
J
RED-1
ALARM V ( OUT )
LVD SENSE
RED1219-1
V ( IN )
GRA4211-1 ORN4221-1
WARNING LAMP ( F5 )
WHT4211-1
WHT1515-2
B
B
ORN-1
SENSE
C
C
BLU-1
OVERRIDE
A
A
WHT-1
GROUND
ORN4300-1
7
3
J41
WHT1515-1
ORN1223-1
5
9
J44
P94 GRA3914-2
J94
10A
I
LVD
"START SIGNAL"
10A
J33
J
INSTRUMENT PANEL HARNESS
GRA3912-2
GRA4211-1
P93
RED-2
RED1213-1
HOLE IN PD BOX COVER
IGN BUS RELAY ( E2 )
C
WHT1220-1 SEE 86" SLPR SYSTEM DIAGRAM ( OPT )
WHT6623-1
5
P139
ACC
2
RED1219-1
GRA3912-4
C
WHT1230-1
STR
4
STARTER INTERRUPT ORN1220-2
WHT1515-0
ORN1230-1 F
RED1210-2
T35
3
SEE APPROPRIATE SYSTEM DIAGRAM
SEE DETAIL "F" SHT 3 FOR USE WITH AUTO / ULTRASHIFT TRANSMISSION OR WITH NEUTRAL START SWITCH
KEY SW ( C2 )
6 J26
H
SEE ABS SYSTEM DIAGRAM *OR* TRLR BATT CHG SYS DIAGRAM
CHARGE SYSTEM HARNESS
BAT IGN
RED1218-1
FIREWALL PDC
G
1
GRA1230-4 J139
WHT9120-1
6
WHT1515-3
RED1213-1
ACC BUS RELAY ( G2 )
KEY SWITCH
G
POWER JUNCTION STUD ( JB3816-3 )
T36
FIREWALL GROUND STUD CAB SIDE
60A
GRA1230-3
INSTRUMENT PANEL HARNESS
50A
GRA3912-3
ORN1220-1
GRA1230-3
GRA3912-2 RED1217-1
G
I
FIREWALL MTD FUSE-ASSY ( P27-1083-XXX ) WITH 86" SLEEPER *OR* ABS *OR* TRLR BATT CHARGE
GRA1220-2
H
K
CECU
ORN1260-1 5
RADIO MEMORY ( D3 )
USE ON W900 / T660 / T800 / C500/T400 CHASSIS WITH 12-12V ELECTRICAL SYSTEM WITH NAMUX 3 INSTRUMENTATION AND 2010 EMMISION ENGINES
P33
J93
"STARTER INTERRUPT"
SEE APPROPRIATE SYSTEM DIAGRAM
K
USAGE NOTE:
SHOWN WITH OPTIONAL CAB LVD. P93 & J93 ARE CONNECTED WITHOUT LVD
INSTRUMENT PANEL HARNESS
FIREWALL GROUND STUD ENGINE SIDE
RED1910-3 RED1910-2
RED1212-1
INSTRUMENT PANEL HARNESS P02 4
GRA1220-3
10A
F
GRA3155-1 GRA1230-5
RED3914-1
SEE INSTRUMENATION SYSTEM DIAGRAM
ENGINE HARNESS
F
( REF: P92 - 4567 - 00000 HARNESS ) J
C
GRA3914-2
FIREWALL 1 1
GRA3912-1
10 J02
J21
E
10
POWER FEED HARNESS
INSTR PANEL HARN
P21
WHT1517-1
GRA3912-9
GRA3912-1
START INTERRUPT RELAY ( J5 )
TO CHASSIS LOAD CENTER
RED1210-6
E
BLK1200-0 RED1200-0
FOR TRAILER BATTERY CHARGE OR APU PREWIRE WIRING SEE DETAILS "H", "I", "J" OR "K".
RED RED GRA3912-7 STARTER MOUNTED RELAY
RED1210-3 RED1210-1
RED1200-0
D
D 150A
ALTERNATOR POWER DISTRIBUTION BOX HOLD
C C
BLACK
BATTERY BOX PDC
BLACK
C
CHASSIS POWER CHASSIS HARNESS PDC HARNESS P10 J10 10
PULL IN
STARTER
T37
T38
FRAME GROUND
B
WHT1511-1 WHT1513-0 ENGINE GROUND
150A
C
MAIL SLOT IN BATTERY BOX
4
4
RED1210-5
3
3
WHT1517-0
P140
SEE P97-1013, -1014 & -1015 FOR BATTERY CONFIGURATIONS. FOR IN-CAB BATTERY BOX SEE P97-1046
J140
C
B
INSTALLATION SHOWN IS WITHOUT DISCONNECT SWITCHES & WITHOUT AMMETER SEE DETAIL "A" SHT 3 FOR USE: WITH DISCONNECT SWITCHES & WITHOUT AMMETER SEE DETAIL "B" SHT 3 FOR USE: WITHOUT DISCONNECT SWITCHES & WITH AMMETER SEE DETAIL "C" SHT 3 FOR USE: WITH DISCONNECT SWITCHES & WITH AMMETER
A
A
SEE DETAIL "D" SHT 3 FOR USE: WITH IN-CAB BATTERY BOX W/O AMMETER
16
15
14
13
12
11
10
9
8
7
6
5
4
DWG SIZE
3
A0
A
Diag - B-Cab Charge And Start
COMPANY
03
A
P94-1821
© 2009 PACCAR Inc – All Rights Reserved – The information contained in this drawing is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.
16 L
15
14
13
12
11
10
9
8
7
6
5
4
3
1 L
DETAIL "A"
SEE P97-1046 FOR BATTERY CONFIGURATIONS.
DETAIL "D"
USE WITH BATTERY DISCONNECT SWITCHES ( OPT ) WITHOUT AMMETER ( OPT ) TO PD BOX AT FIREWALL
USE WITH IN-CAB BATTERY BOX ( OPT ) WITHOUT AMMETER ( OPT )
USAGE NOTE:
SEE P97-1013, -1014 & -1015 FOR BATTERY CONFIGURATIONS
K
2
USE ON W900 / T660 / T800 / C500 / T400 CHASSIS WITH 12-12V ELECTRICAL SYSTEM WITH NAMUX 3 INSTRUMENTATION AND 2010 EMMISION ENGINES
BATTERY BOX PDC
DISCONNECT SWITCHES LOCATED IN BATTERY BOX, IN CAB FLOOR OR ON FRAME RAIL.
FRAME SECTION BATTERY CABLES J120-D
P120-D 2
2
1
1
150A
TO STARTER SOLENOID TO STARTER GROUND
J TO STARTER GROUND
UNDER CAB SECTION BATTERY CABLES
K
BATTERY BOX PDC
150A
150A
150A
TO STARTER SOLENOID
DISCONNECT SWITCH ( STD ) LOCATED IN BATTERY BOX, LEFT HAND REAR OF RIDER'S SEAT.
J
RED1210-A RED1210-D MAIL SLOT IN BATTERY BOX
I
TO PD BOX AT FIREWALL
DETAIL "B"
GRN4585-B
BLU4585-B
SEE INSTRUMENTATION SYSTEM DIAGRAM
VIO4585-B
H
I
CABLE PASS THRU IN CAB FLOOR INSIDE BATTERY BOX
USE WITHOUT BATTERY DISCONNECT SWITCHES ( OPT ) & WITH AMMETER ( OPT )
A
B
C
CHASSIS HARNESS
A
B
C
AMMETER SENSOR HARNESS ( OPTIONAL )
H
J35-B 8 P35-B
SEE P97-1013, -1014 & -1015 FOR BATTERY CONFIGURATIONS BATTERY BOX PDC
G
G
BLU4585-0 GRN4585-0 VIO4585-0
MAIL SLOT IN BATTERY BOX
A
B
150A
J36-B
8 C
150A
TO STARTER SOLENOID
F
F
AMMETER INDUCTIVE SENSOR
TO STARTER GROUND
RED1210-B
TO ALTERNATOR ( + ) TO PD BOX AT FIREWALL
E
E DETAIL "C" USE WITH BATTERY DISCONNECT SWITCHES ( OPT ) & WITH AMMETER ( OPT )
BLU4585-C
A
B
C
CHASSIS HARNESS
A
B
C
AMMETER SENSOR HARNESS ( OPTIONAL )
VIO4585-C
GRN4585-C
SEE INSTRUMENTATION SYSTEM DIAGRAM
D
D
J35-C 8 P35-C
C
DISCONNECT SWITCHES LOCATED IN BATTERY BOX, IN CAB FLOOR OR ON FRAME RAIL.
DETAIL "G"
DETAIL "F"
SEE P97-1013, -1014 & -1015 FOR BATTERY CONFIGURATIONS
USE WITH AUTO / ULTRASHIFT TRANSMISSION WITHOUT NEUTRAL START SWITCH
C
BLU4585-3 GRN4585-3 VIO4585-3
MEGAFUSE HOLDER P139-F A
C
. A
A
B
B
AMMETER INDUCTIVE SENSOR
TO STARTER GROUND
J139-F
RED1210-C
150A
RELAY LOCATED BEHIND J31-F RH GAUGE CLUSTER
SEE SHEET 2 ZONE G10
B
TO PD BOX AT FIREWALL 150A
150A
B ------
150A
8 TO STARTER SOLENOID
B
87A
_
30
A
A
B
B
87
RED1210-G 86
c
85
P31-F
TO ALTERNATOR ( + ) TO PD BOX AT FIREWALL
A
270 AMP ALTERNATOR W/ BODY BUILDER CONNECTIONS ( OPT ) BATTERY BOX POWER CENTER
BATTERY BOX PDC
GND JUNC STUD ( JB3816-2 )
MAIL SLOT IN BATTERY BOX
A DWG SIZE
16
15
14
13
12
11
10
9
8
7
6
5
4
A0
A
Diag - B-Cab Charge And Start
COMPANY
04
A
P94-1821
© 2009 PACCAR Inc – All Rights Reserved – The information contained in this drawing is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1 L
L DETAIL "H"
DETAIL "J"
USE WITH APU CIRCUIT WITHOUT DISCONNECT SW.
USE WITH TRAILER BATT CHG CIRCUIT WITHOUT DISCONNECT SW. MTD AT APU INTERFACE BRACKET LOCATED NEAR RH RAIL, BACK OF CAB
APU HARNESS
K
USAGE NOTE: T105-J
TRAILER CHARGE HARNESS RED9311-J
USE ON W900 / T660 / T800 / C500 / T400 CHASSIS WITH 12-12V ELECTRICAL SYSTEM WITH NAMUX 3 INSTRUMENTATION AND 2010 EMMISION ENGINES
LOCATED AT TRACTOR KIT ELEC RECEPTACLE BRACKET ( 6-WAY )
K
2 1
WHT9310-J
J
RED-H
BLACK-H
JP01-H
T106-J MAIL SLOT IN BATTERY BOX
MAIL SLOT IN BATTERY BOX
J
BATTERY BOX PDC
BATTERY BOX PDC TO CAB POWER DIST CTR
TO CAB POWER DIST CTR
RED1200-H
RED1200-J
120A
120A
150A
150A
150A
150A
I
I TO STARTER
TO STARTER
RED1210-H
RED1210-J
GND JUNC STUD ( JB3816-2 )
GND JUNC STUD ( JB3816-2 )
H
H
DETAIL "I"
APU HARNESS
USE WITH APU CIRCUIT WITH DISCONNECT SW.
G
2
RED-I
MTD AT APU INTERFACE BRACKET LOCATED NEAR RH RAIL, BACK OF CAB
RED9311-K
USE WITH TRAILER BATT CHARGE CIRCUIT WITH DISCONNECT SW.
1
BLACK-I
T105-K
TRAILER CHARGE HARNESS
DETAIL "K"
LOCATED AT TRACTOR KIT ELEC RECEPTACLE BRACKET ( 6-WAY )
G
WHT9310-K
JP01-I T106-K MAIL SLOT IN BATTERY BOX
MAIL SLOT IN BATTERY BOX
BATTERY BOX PDC
F
TO CAB POWER DIST CTR
BATTERY BOX PDC
RED1200-I
TO CAB POWER DIST CTR
120A
TO STARTER POS DISCONNECT SWITCH ( STD ) LOCATED IN BATTERY BOX, LEFT HAND REAR OF RIDER'S SEAT.
RED1210-L
TO STARTER NEG
GND JUNC STUD ( JB3816-2 )
150A
DISCONNECT SWITCH ( STD ) LOCATED IN BATTERY BOX, LEFT HAND REAR OF RIDER'S SEAT.
150A
150A
150A
120A
TO STARTER POS
E
F
RED1200-K
E
RED1210-K
GND JUNC STUD ( JB3816-2 )
TO STARTER NEG
D
D
C
C
B
B
A
A
DWG SIZE
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A0