Page 1. Need for Auditor Training Training & Qualication. 2. Audit Management 3. Audit Process Process 4. Checlist! de"elo#s & $ualif% . Audit Meetings '. Audit (e#ort & result! )ollo*!u# actions +. ,ntroduction to commonl% used N-T method . N-T Process! Process! Audit Criteria /. )acilit% )acilit% & 0$ui#ment Audit 1.N-T Personnel Audit 11.N-T #erformance $ualication 12.N-T documentation re"ie* 13.N-T Audit eercise! Plan de"elo# checlist conduct and re#ort Audit
N-T Audit eercise! eercise! Plan de"elo# checlist conduct and re#ort Audit No -escri#tions Areas A reas of audit Com#l%5 (emar 1.0 QUALITY QUALI TY MANAGEME MANA GEMENT NT SYSTEM SYST EM
1.1 Chec organi6ation structure structure 1.2 ,s there an ,78 /1 $ualit% management s%stem in #lace5 1.3 ,s there a document control s%stem5 1.4 ,s there a record control s%stem5 1. ,s there a s%stem for control nonconformit%5 2.0 TRAINING AND QUALIFICATION QUALIFICATION OF NDE PERSONNEL
2.1 Program for training and $ualif% N-0 #ersonnel 2.2 9ision test for N-0 #ersonnel 2.3 (e"ie* master list of N-0 #ersonnel 2.4 9erif% N-0 #ersonnel $ualication records 2. 7#ot chec the N-0 #ersonnel on the :o;
3.1 Chec master list of N-0 e$ui#ment>s 3.2 Chec list in"entor% re#ort of N-0 consuma;les
s certicate 3.4 Chec cali;ration certicate of N-0 e$ui#ment>s 3. Chec certicate and e#ir% of consuma;les 3.' Chec dar room and lm #rocessing facilities
3. 7torage of radiation source 4.0 NDE PROCEDURES
4.1 Are the N-0 #rocedures in #lace and re"ie*eda##ro"ed ;% le"el 35 4.2 Are the N-0 #rocedures communicated andunderstood ;% N-0 #ersonnel5 4.3 Are the N-0 acce#tance criteria understood ;% N-0#ersonnel5 5.0 CONTROL OF HSE
.1 ,s there an% license from nuclear energ% agenc% forradiogra#h% acti"ities5 .2 ,s there a #rocedure for control the radiation safet%5 .3 -oes the #rocedure include emergenc% res#onse forradiation accident5 .4 -oes radiation source certif% ;% local authorit%5 . Chec the safet% e$ui#ments
-oes the )a;ricator Manufacturer ha"e a co#% of C,0NT s#ecications and are the )a;ricatorFs #ersonnel familiar *ith these s#ecications5 -oes the )a;ricatorManufacturer ha"e a latest co#% of AB7 -1.15 -oes the )a;ricatorManufacturer ha"e co#ies of all the current rele"ant material s#ecications
-oes the )a;ricatorManufacturer ha"e #ersonnel ca#a;le of su#er"ising e"aluating and coordinating sho# dra*ing #re#arationand re"ie*5 -o the sho# dra*ings for current *or denote materials to ;e utili6ed in the nal structure5 -o the sho# dra*ings for the current *or denote N-T re$uirements for the "arious *elded connections5 -o the materials and #rocesses s#ecied or indicated on the sho# dra*ings for current *or agree *ith the associated contract documents material re$uirements for *or ongoing in the sho#5 C. D#a$n% C)n"#)/
-oes the )a;ricator or Manufacturer ha"e a *ritten #rocedure for tracing design dra*ings. -oes the tracing #rocedure utili6ed trace each #hase from dra*ing #re#aration sho*ing recei#t su;mittal for a##ro"ala##ro"al re!su;mittals and date sent to sho# for fa;rication5 -o the sho# #lans for current *or corres#ond to the latest re"ision5 D. )# O#+'#
Go; control -oes the )a;ricatorManufacturer ha"e an esta;lished :o; control num;er and identication s%stem for all *or in #roduction or com#leted5 -oes the )a;ricatorManufacturer ha"e an esta;lished identication s%stem in #lace that clearl% denotes material or fa;ricated com#onents acce#ted ;% in!house
QC5 -oes the )a;ricatorManufacturer ha"e an esta;lished identication s%stem in #lace that clearl% denotes fa;ricated com#onents re$uiring re#airs or corrections5 ,s all recei"ed corres#ondence mared *ith a distinguisha;le identif%ing mar5 Are corres#ondence les maintained and segregated for each #ro:ect5 ,s recei"ed corres#ondence stam#ed dated and initialed ;% #ersonnel res#onsi;le for the e"aluation and im#lementation of thetechnical content5 E. Ma"'#$a/ P#)!u#''n" Su!)n"#a!"*
Are #urchase orders or an% other t%#es of material #rocurement forms on le for "erication and documentation of the orders5 Are all materials ordered or #rocured to the re$uired standards and s#ecications s#ecied in the corres#onding contract documents5
-o the )a;ricator>s or Manufacturer>s #rocurement documents re$uire that his su##liers must furnish material testing re#ortss=5 -o the #rocurement documents state ho* the material should ;e mared and identied5 Are #rocedures in #lace to assure that su;contracted fa;rication is ordered to contract re$uirements5 F. Ma"'#$a/ R'!'$$n%
,s there an esta;lished *ritten #rocedure for the rece#tion of materials and su;assem;lies5 Are rece#tion ins#ections done to all incoming materials and su;assem;lies arri"ing at this facilit%5 Are #urchase orders or an% other t%#es of material #rocurement documents a"aila;le to the (ecei"ing ,ns#ector to facilitate conrmation of com#liance5 -o the materials and su;assem;lies recei"ing ins#ection conrm and document the follo*ing? a. HHHH Pro#er grade of material5 ;. HHHH Pro#er material marings and identication5 c. HHHH Pro#er material dimensions5 d. HHHH Com#liance *ith dimensional tolerances5
e. HHHHIeat num;ers on material match heat num;ers on corres#onding mill certicates5 Are recei"ing ins#ections documented for? a. HHHH Acce#tance and re:ection of nonconforming materials and su;assem;lies5 ;. HHHH Correcti"e actions taen to deal *ith non!correcta;le and correcta;le non! conformit%>s o;ser"ed during the rece#tion ins#ection5 Are acce#tance standards and acce#tance tolerances a"aila;le for reference at the recei"ing ins#ection station5 -oes the )a;ricator or Manufacturer ha"e a material identication s%stem to assure control of materials of diJerent grade and si6e s= for all material currentl% in fa;rication5 Are MT(>s tracea;le to stored or stoced material5 Are materials stored or stoced so as to #re"ent damage to the ra* materials or nal fa;ricated #ieces5 Are the stored or stoced materials clearl% mared or identied5 G. E6u$&'n",a!$/$"$'*7 -an+/$n% an+ *")#a%' &#)!'+u#'*
-oes the )a;ricator or Manufacturer ha"e ade$uate e$ui#ment to fa;ricate the #ro#osed items5
-oes the )a;ricatorManufacturer ha"e *elding #rocedure s#ecications and #rocedure $ualication records s list of *elderso#erators listed in the su;mitted BQCP u# to date5 Are a##ro"ed *elding #rocedures readil% a"aila;le or #osted near all *elding machines5 -o *elders no* and understand *hich BP7 is to ;e used to #roduce each s#ecic *eld5 Are *elded structures and s#ecic *elds tracea;le to the *elders5 Are meters and other de"ices used to record or dis#la% *elding "aria;les checed for accurac% e"er% three months5 ,s the e$ui#ment used for "erif%ing meters and other de"ices certied annuall%5 Are *elding consuma;les stored in accordance *ith AB7 -1.15 Are *elding consuma;les at the *orstation #rotected from contamination and damage5 -oes the )a;ricator or Manufacturer control the e#osure time of lo*!h%drogen 7MAB electrodes follo*ing remo"al from hermeticall% sealed containers dr%ing o"ens or storage o"ens5 Are consuma;le manufacturer certication re#orts on le and a"aila;le5 I. C)a"$n% P#)!'**8
Are the facilities and e$ui#ment suita;le for #erforming cleaning #ainting or
gal"ani6ing5 -oes a *ritten #rocedure eist that addresses? Measuring and recording tem#erature Measuring and recording humidit% Measuring and recording *et lm thicness Measuring and recording dr% lm measurements. Are the facilities and e$ui#ment suita;le for #erforming gal"ani6ing in conformance *ith a##ro#riate A7TM s#ecications5 Are thicness measurements of gal"ani6ed surfaces #erformed and documented5 -oes a *ritten re#air #rocedure eist for re#air of gal"ani6ing holida%s5 9. Qua/$": !)n"#)/ Qua/$": !)n"#)/ $n*&'!")#*8
-oes the )a;ricator or Manufacturer ha"e a *ritten Qualit% Control Manual that descri;es the com#an% #olic% su##ort and commitment to $ualit%5 -oes the )a;ricator or Manufacturer ha"e a *ritten :o; descri#tion and an organi6ational chart that reKects its commitment to $ualit%5 -oes the Qualit% control Manual include sections that deal *ith? a. Contract re"ie*5 ;. -ocuments and dra*ings control5 c. Materials #urchasing5d. Product identication and tracea;ilit%5 e. Process control5f. ,ns#ection and testing5 g. Control of ins#ection measuring and test e$ui#ment5 h. Control of nonconforming #roducts5 i. Correcti"e and #re"enti"e actions5 :. Iandling and storage5 . Pacaging and deli"er%5 l. ,nternal audits5 m. Manual re"ie* and u#date5 -oes the )a;ricator ha"e a registered Certied Belding ,ns#ector s $ualications5
