NIZHNY NOVGOROD NIZHNY NOVGOROD INSTITUTE OF APPLIED TECHNOLOGY TECHNOLOGY
P.O. 603163 Nizhniy Novgorod, Russia German Lopatin street b 8 phone number : (831) 460-32-59 fax : (831) 460-41-85 www.nipt.ru
THE COMPLEX SOLUTION OF ENVIRONMENTAL PROBLEMS IN PETROLEUM AND GAS INDUSTRY SERVICE MAINTENANCE OF RESERVOIRS BIOTECHNOLO GIES DESIGNING BUILDING
www.nipt.ru ww w.nipt.ru
TABLE OF CONTENTS
1. About us 2. Fully integrated solutions of environmental problems in the oil and gas industry:
Oil waste neutralization Oil-contaminatedsoil cleaning - Microbiological method of soil remediation - Soil cleaning all the way down of the contaminationwithoutexcavation
Stoppage of oil seepage into artificial, natural water bodied and ground water Localization, stoppage of migration and extraction of petroleum product plume Comprehensive solution of environmental problems 3. Complete storage tank service:
Dear friends, partners and clients !
Designing and engineering Erection
I’m proud to present to You the Nizhny Novgorod Institute of Applied Technology - a solid
T urnaround maintenance
team of professionals , that ready to solve most daring and ambitious goals.
Cleaning Dismantling
We focus on our main competitive advantage: innovative technologies and guaranteed of quality of works.
4. Biotechnologies
In the basis of dynamic company development is constantly studying, development and
5. Construction
rapid introduction of innovative technologies, that corresponding to all modern
6. Designingand engineering
requirements of Russian and foreign markets.
7. Permissiondocumentation
We always take responsibility for our actions and want to proud by our work results and
8. Our partners
make the world and the environment cleaner and better. General director Vladimir Noarov
"Nizhny Novgorod Institute of Applied Technologies LLC" (NNIAT) – is the dynamically developing company with an extensive network of branches and offices across Russia and overseas. An extensive network of branches and offices (Moscow, Ryazan, Kislovodsk, Volgograd, Omsk, Perm, Nizhnekamsk, Saratov, Astana (Kazakhstan) enables NNIAT to perform a full range of designing, construction, erection and other types of works of any complexity in Russia and overseas. As a result, we have gained a wide experience of servicing of leading companies in the oil and gas industry. A unique innovative technology applied in work progress, enables to solve problems that were set by the customer, qualitatively and in time. Tasks and objectives
The purpose of our work is not only to obtain our own profit, but also optimization of customer’s costs, and maintaining their business reputation in connection with their possible negative impact to the environment. To achieve these objectives we apply environmentally friendly technologies, equipment and materials; regularly increasing the environmental awareness of our staff and experts, who directly perform works at the facilities; we monitoring all the latest technologies in the field of constructionandenvironmentalprotection. Resources Technology and qualified specialists of the NNIAT allow to carry out various complexity professional works, and to quickly find innovative solutions when it is necessary. NNIAT has its own park of construction and special machinery, as well as the original patented equipment designed by our specialists. All the materials and equipment used in the process of execution of works are explosion-proof. All applied methods and techniques are environmentally safe and aimed at environmental restoration. Material and technical potential of the company allows to work simultaneously at various locations and to fulfill the obligations under the contracts in shortest terms in compliance with all criteria of quality.
Oil-contaminatedwastesneutralization
Microbiologicalremediationmethod
An important activity of the NNIAT is the recycling and utilization of oil-contaminated wastes and recultivation of contaminated lands.
NNIAT successfully performs full range recultivation services of contaminated lands.
Technological and manufacturing capabilities allow NNIAT neutralize oil sludge, contaminated soils, and liquid oily wastes. Waste treatment can be performed by one or several cycles, depending on the amount oily wastes, thickness of the layer, area of spills and availability of sites forrecultivation.
removal of oil and oil products from the structure of soil,
Sludge biological treatment takes from 2 weeks to 2.5 months as it depends on its composition and volume.
Tec hnolo gies of NNIAT are in demand worldwide and successfully implemented in Europe and in the Middle East.
If the amount of hydrocarbons in the oily wastes is greater than 25%, we return hydrocarbons into production. To return the useful part and to reduce the amount of wastes to be microbial decontamination, oily waste are recycled in centrifuges. Formed sludge cake is recycled with microbiological method at the remediation area, or by energy-intensive process in closed containers. Oil-contaminatedsoilsrecultivation
Appliedtechnologies:
c o n t r i b u t e t o t h e improvement of ecological situation help to reduce waste volumes of the company reduce the costs for environmental management help customers to extract additional profit
For several years, we have successfully applied the method of soil decontamination both on the surface, and on the entire depth of contamination without excavation (soil washing).
The process consists of two stages:
soil remediation (technical and biological stages). Depending on demands and possibilities of the customer top layer of soil can be removed and transferred to the site of bioremediation for later neutralization. Upon completion of work, recultivated area is safe for human health and the environment. Soil flushing to the entire depth of contamination withoutexcavation Main advantages of the technology:
the process of contaminated soil and groundwater cleaning takes place without the excavation of soil stoppage of the migration of the contaminatedgroundwater elimination of the risk of contact of materials and reagents beyond the area of contamination during the works elimination of hydrocarbons on the groundwaterlevel complete cleaning of contaminated soil
stoppage of oil seepage of oil into artificial and natural ponds and groundwater
Stoppage of oil seepage of oil into artificial and natural ponds and groundwater
Localization, stop of migration and extraction of petroleum product plume
Contamination of soil and groundwater occurs when lost oil products (for example, as a result of accidental spillage) infiltrate into the deeper layers of the ground. Contaminated groundwater can be hazardous in case of hydrocarbons seepage in the surface water objects.
When oil seeps into the deeper layers of ground hydrocarbons can exist in underground conditions and in the free form – in the form of socalled lens, migrating together with groundwater without mixing with it.
To solve this problem, we have developed a technology, assuming an impenetrable wall device, isolating the source of contamination into groundwater and water bodies, installing of impervious cards and water purification
We have experience in the construction of separation walls, preventing the spread of contaminated groundwater and purification of polluted areas. The applied methods of remediation are capable in a short time to restore the ecology of the territory near the source of contamination. A result of application of this technology: Stopped seepage of hydrocarbons into the Moscow River along the front of 150 m in length by groundclaying with arrangement of underground biologically active filters for groundwater offloading. The source of contamination into the Moscow River water protection zone eliminated; groundwater purification of hydrocarbons contaminationperformed.
To solve such problems, our specialists have developed a set of measures to stop migration and extract groundwater lenses. At the area of enterprise during the year were recovered and transferred to the customer 24 000 tons of oil containing liquids from underground
l e n s e s under the industrial site the company. Average daily e x t r a c t i o n o f hydrocarbons from the surface of the ground water was about 100 tons, which further were involved in the production. The whole area of the plant was equipped with a network of casing wells (more than 700 pcs.) for pumping hydrocarbons accumulated over the life of the enterprise. It is worth mentioning that before works started, engineering survey have been held by our company to determine the distribution boundaries of oil containing liquid and the depth of its occurrence under the industrial site. The result of the application of developed technology was not only qualitative performance of works, but also the subsequent implementation of the project for drilling and completion of exploratory wells and monitoring for availability of objective control of oil containing liquid, groundwater level measurement and hydrogeological monitoring the situation in the main streams of hydrocarbons.
Oily waste disposal Microbiological soil remediation Cleaning of oil-contaminated soil for the whole depth without excavation Cease of oil products’ spill into artificial and natural water bodies; cease of oil products seep into ground waters Localization, cease of migration and extraction of underground pools (‘lenses’) with oil products At the enterprises of oil and gas industry
Nizhny Novgorod Institute Applied Technologies provides a full spectrum of works on servicing of all types and sizes of tanks, design, installation, repairing,cleaning,and demounting. During the use of storage tank as well as for crude oil or various kinds of products, accumulation inside the oil sludge occurs which makes it difficult
Comprehensive solution of environmental problems One of the priorities of the Nizhny Novgorod Institute of Applied Technologies is the design and development of an integrated approach to solving environmental problems, which is a guarantee of intensifying and accelerating the process of improving of ecological situation. Nizhny Novgorod Institute Applied Technologies offers you a method of closed cycle recycling of oil-contaminated wastes withe the possibility of extracting a useful hydrocarbons part and minimize the amount of wastes to be microbiological decontamination. Such approach assumes there is no need to recycle wastes at the landfill, and therefore no additional costs to the customer, associated with the removal, utilization and the negative impact to the environment. Due to developed and applied technology, we can return separated oil to the Customer and the remaining wastes can be neutralized by microbiological method at the bioremediation site, or energy-intensive process in closed containers. After recycling soil mixture can be used for road filling, elimination of gullies, backfill pits to create a lawn or align the terrain at the enterprise, according to ТУ 711-001-93754080-2014. As a result of the integrated approach: since August 2013 we recycled more than 150 000 m3 oily wastes, useful part of the oil was returned into the production cycle of enterprises.
manufacturing processes and wear of pipelines and there is a small amount of oil in the residual sediment, which facilitates their utilization and has a positive ecological effect. Multiple reviews and letters of appreciation we received on the results of our work, it is the proof of reliability of the developedtechnology. Technology and qualified specialists of the Nizhny Novgorod Institute of Applied technologies allow performing works at complicated, emergency
neutralized more than 60 000 m3 oily wastes using microbiological method 65,000 m3 of oil-contaminated soil were remediated without excavation in Moscow river water protection zone and more than 785 000 m3 at the territory of enterprise. Integrated system of solving environmental problems that are associated with the formation of oil-contaminated wastes, developed by Nizhny Novgorod Institute Applied Technologies is the most profitable for the customer enterprises. All applied methods, technologies and materials are environmentally friendly and aimed at environmental restoration. It should be noted that works this kind and scale have not conducted in Russia before.
to use and makes it necessary to clean the tank, to transport and recycle wastes. Since 2006, Nizhny Novgorod Institute of Applied Technologies successfully applied "know-how" technology to accelerate the removal of solid sludge from the tanks of all types and sizes. The applied technology can significantly reduce the cleaning costs and further storage or waste disposal. Please note that this technology allows bringing sludge into the liquid condition and returning to the production cycle up to 97% of the organic oil that is certainly a net profit for Enterprise, this profit often significantly exceeds the expenses for tanks cleaning. (at large sediments profit of the company can be several millions of dollars), and the costs of enterprise for disposal of sludge are reduced almost to a minimum. Important advantages of this technology is that the pumped oil is substantially free of mechanical impurities, as a result there is no violation of
tanks, which were refused to maintain by other servicecompanies. For example, successfully completed work on cleaning tank PBC-10000 with emergency floating roof at the Moscow Refinery (July August 2006), PBC-20000 "LUKOIL-Perm Refinery" with the emergency pontoon, fallen to the bottom of a tank (may 2006 ), PBC-20000 JSC "Sibneft-Omsk Refinery" with a fallen pontoon to the bottom and with a broken bottom (August 2007), PBC-5000 with the emergency and partially collapsed to the bottom pontoon at «Afipsky Refinery" (April 2009), РВСПК-50000 Private Joint Stock Company “LINIK” with penetration corrosion of the bottom (October 2010), PBC-50000 OJSC "Saratov Oil Refinery" (December 2012), PBC-20000 "LUKOILVolgograd" (October 2013), PBC-50000 of "TANECO" (March 2015), and others.
With of our technology were cleaned more than 1,000 tanks at refineries, pump stations, tank farms, power plants and boiler plants, with a capacity from 1000 to 120 000 m3, with the amount of sediment of up to 16 000 m3, withpontoons (including flooded and fallen to the bottom) and without a floating roof, even if support is not installed. Main advantages of our technology: damage free. Shell, roof, coating of tank remainintact there is no violation of the technological processes and deterioration of pipelines (due to the total absence of mud and mechanical impurities in the pumped oil product);э saving time for erosion and removal the bulk of TNSO in 10 times; economy of steam for tank walls steaming, which occurs simultaneously with the erosion;; possibility of full return of liquid condition oil product in the technological process of the customer enterprise using pumps; minimizing the recyclable part of the sediment; avoid the need the presence of workers within the tank in the removal process 90-99% of sludge; explosion safety of erosion and technology in general; minimal harmful environmental impact, as in the process of erosion and sediment removal are not used any chemicals, except water and recycled only part of the mineral sediment ы cleansed of petroleum products;
Design Construction Overhaul repair Cleaning Dismantling Of the tanks of all types and sizes
the ability to clean the tanks during the winter period; complete neutralization of pyrophoric compounds The technology of tank cleaning transferred and successfully applied by the Dutch oil services company with original equipment and with the participation of the Nizhny Novgorod Institute of Applied Technologies experts. Cooperative projects for tank cleaning were realized at Europe's largest refineries: at Zeeland Refinery B.V. (Joint venture of Total s.a. and JSC “Lukoil”) – tank with a capacity 80000 м3 and at BP Raffinaderij Rotterdam B.V. - 120000 м3. As a result positive reviews and an invitation to further cooperation were received .
Decomposition of oil and petroleum products in the soil in the natural environment - is a long biogeochemical process. Functional activity of the microorganisms affects the rate of decomposition, ensuring complete mineralization of oil and oil products particles to
the elements of water and carbondioxide. We have developed a technique for eliminating the effects of oil pollution that took place: when installing pipelines during construction, maintenance, land reclamation and other works when dismantling of military bases, railway facilities, fuel storages and gas stations in the mining and extractionof peat Efficiency applied technologies allows to neutralize up to 99% of a mineral oil.
There are microbiological scientists among the staff of institute, involved in the development and experimental production of biological products. One of the developments of our scientists is ecologically aimed biological product - oil destructor"ARKOIL"
liquidation of emergency floods of crude oil, petroleum products and almost all kinds of fuel in ponds and marine water areas;
Biological product of our own manufacture "ARKOIL" intended to:
cleaning the territory and drains at railroad facilities, as well as airports, airfields, military bases, washing stations, tank farms and gas stations
liquidation of emergency floods oil and petroleum products in soils, by bioremediation metрod to agro-biochemical, microbiological andfito-characteristicstandards
microbiological neutralization of oil sludge, drilling sludge, hydrocarbon contamination at oil refineries Also, experts of the Nizhny Novgorod Institute of Applied Technologies developed: the biological product for mineral fertilizer for agricultural lands, the biological product to stimulate plant growth, microbiological product for pipe cleaning of the scum and so on.
РАЗРЕШИТЕЛЬНАЯ ДОКУМЕНТАЦИЯ
Over the years, our company has successfully provided a full range of services for the construction and dismantling production and non-production facilities at the territories of existing refineries.
General construction works, including: construction of process units of the oil refining industry installation, manifold of process units and equipment installationindustrialpipelines prefabricated, solid and pile foundations, metal constructions, including tanks (overhaul installation, dismantling, sandblasting, anticorrosioncoating) prefabricatedconcretestructures reinforced concrete of any complexity earthworks and concrete works demolition, dismantling of buildings and technological equipment roofing externalsewage(forcemain, non-preasure) external water supply Special services, including: service and maintenance outdoor sewerage, water supply: - pipelines flushing with diameter up to 1200 mm - photovisual inspection of pipelines - repair of existing pipelines, collectors
local water level reduction cementation, soil mudding by extrusion method elimination of buckling on the tank bottom by use of grout under the bottom without fire works. strengthening the base of sewer collectors without soil excavation waterproofing of concrete tanks, including underground and sunken, as well as restoration of the bearing capacity of reinforced concrete a full range of protection of concrete by urethanecomposites Qualified specialists with the use of certified technologies and equipment carry out all works. All the Customers internal rules are respected during the work progress, as well as the rules and regulations concerning the particularly dangerous sites.
To perform all above-mentioned we have allвся theнеобходимая necessary permission documentation: Для выполнения вышеуказанныхworks работ имеется разрешительная документация:
Certificate № И-05-0060-5261047845-2014 from 19.06.2014 of admission to the certain kind of works, that affect the Capital Projects safety (survey works, including especially dangerous and technically complex objects); Certificate № 0025.13-2010-5261047845-П-107 from 13.02.2014 г. of admission to the certain kind of works, that affect the Capital Projects safety (design works, including especially dangerous and technically complex objects); Certificate № 0054.11-2014-5261047845-С-194 from 22.07.2014 г. of admission to the certain kind of works that affect the Capital Projects safety (construction works, including especially dangerous and technically complex objects). The company has developed and implemented health, safety and environment policy, «quality
management system» ГОСТ Р ИСО (Russian National Standart) 9001-2011 (ISO 9001:2008), certificate of compliance ГОСТ 12.0.230-2007 (OHSAS 18001:2007), certificate of compliance with the environmental management system ГОСТ Р ИСО 14001-2007 (ISO 14001:2004). Our activity has passed sanitary-epidemiological e x p e r t i s e ( c o n c l u s i o n 52.НЦ.04.000.М.000088.01.10). We have obtained license № ОП-40-002630 (52) "Activities for the collection, utilization, decontamination, transportation and disposal of wastes of I - IV class of danger."
DESIGNING AND ENGINEERING
Notes
Nizhny Novgorod Institute of Applied Technologies performs a comprehensive design for chemical, petrochemical, oil and oil-refining industries: storage terminals for liquefied gases, crude oil and petroleum products oil and gas depositspump and compressor stations tank farms pipelines and gas pipelines In addition, experts of “NNIAT” can design such elements of offplot purpose as: wastewater treatment plants, storm water and industrial sewage, facilities of internal and external water supply and drainage electricity supply facilities and the application of automation and instrumentation devices heat and gas supply facilities, as well as ventilation
OUR PARTNERS
JSC «Gazpromneft - Moscow Refinery» JSC «Gazpromneft-Omsk Refinery» JSC «Ryazan Oil Refining Company» JSC «Novokuibyshevsk Refinery» JSC «Saratov Oil Refinery» OJSC «Syzran Refinery» OJSC «Orenburgneft» JSC «Achinsk Refinery-VNK» LLC «Afipsky Refinery» LLC «Rosneft-Arkhangelsknefteprodukt» LLC «Rosneft-Tuapse Refinery»
PJSC «LINIK» LLC «LUKOIL-Nizhegorodnefteorgsintez» LLC «LUKOIL-Permnefteorgsintez» LLC «LUKOIL-Perm» LLC «LUKOIL Volgograd - Refinery» LLC «LUKOIL Ukhta - Refinery» LLC «Stavrolen» LLC «LUKOIL-Kubanenergo» Krasnodar CHP LLC «Strezhevskoy Refinery» LLC «First Murmansk terminal» JSC «TANECO» PJSC «MRSK North Caucasus»