Parts Manual

Parts Manual

Generator Set with Engine 6CTA8.3 6CTA8.3 G2 & 6CTAA8.3 6CTAA8.3 G2 with PowerCommand 1.1 & 1.2 Control

C175 D5 C200 D5 C220 D5

English − Original Instructions

5−2012

A043A256 (Issue 1)

Publication A043A256 Issue 1 − 5 5-2012

Parts Manual Model: C175 D5 − C220 D5

Table of Contents Description

Page

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Abbreviations Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Labels − Op Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Exhaust System − C1 C175 & C200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Exhaust System − C2 C220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

Coolant Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

Radiator − C1 C175 D5 & C200 D5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Skid − C1 C175 D5, C200 D5 & C220 D5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

Control − PC PCC 1302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

Wiring Harness − PC PCC 1302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

Copyright  2012 Copyright

Cummins Cummins Power Power Generati Generation on

Page 1

Parts Manual Model: C175 D5 − C2 C 220 D5

Publication A043A256 Issue 1 − 5-2012

Safety Precautions Precautions The following symbols are used in Cummins Power Generation manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal in jury or product or property damage.

Product Safety Precautions Before operating the generator set, read the manuals and become familiar with them and the equipment. Safe and efficient operation can be achieved only if the equipment is properly operated and maintained. Many accidents are caused by failure to follow fundamental rules and precautions. Note:

It is in the Operator’s interest to read and understand all Health and Safety information together with all Warnings and Cautions contained within the documentation relevant to the generator set, its operation and daily maintenance. Improper operation and maintenance can lead to severe personal injury or loss of life and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation. Read and follow all safety precautions in the health and safety manual 0908 −0110. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service, repair or replacement of parts may result in damage to equipment & property, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!

Page 2

Copyright  2012 Copyright

Cummins Cummins Power Generation Generation



About This Manual This manual applies to the generator models C175 D5 − C220 D5. Parts illustrations are arranged in groups relating to their position and function on the generator set. Each part illustrated is identified by a reference number corresponding to the list of part numbers in the accompanying table. Engine and alternator parts that have been modified or added by Cummins Power Generation are identified in this catalogue. Contact your nearest authorized distributor for assistance in ordering replacement parts. All other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item nameplate and supplying all available information.

Standby Ratings

Model Name

Prime Ratings

Frequency Hz

Engine Model

Battery Voltage

kVA

kW

kVA

kW

C175 D5

175

140

160

128

50

6CTA8.3 G2

24VDC

C200 D5

200

160

182

145

50

6CTA8.3 G2

24VDC

C220 D5

220

176

200

160

50

6CTAA8.3 G2

24VDC

Replacement parts not identified in this manual can be ordered by contacting: Engine Parts:

Alternator Parts:

Cummins Engine Company, Ltd +1 (800) 343 −7357 Web: http://www.quickserve.cummins.com

Cummins Generator Technologies Within the US: 1−763−528−7301 Outside the US: +44 (0) 1780 −484744 Web: http://www.cumminsgeneratortechnolo gies.com

 2012 Copyright

Cummins Power Generation

Page 3



Quick Serve Online (QSOL) Documentation and operator manuals pertaining to the generator set are available on QuickServe Online. QuickServe Online: https://quickserve.cummins.com/info/index.html The information contained within this manual is based on information available at the time of going to print. In line with Cummins Power Generation policy of continuous development and improvement, information may change at any time without notice. Obtain the most up to date version available on QuickServe Online or contact your authorized distributor for assistance.

Related Literature The related literature that is appropriate to your generator set includes: 

Operator Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1.1 Control (A043A274)



Operator Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1.2 Control (A043A275)



Installation Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1301, 1.1 and 1.2 Control (A032W342)



Recommended Spares List for C175 D5 (A042M528)









Warranty Manual (1117)

If further information is required, contact your authorized distributor.

Page 4

 2012 Copyright




Model Identification This manual covers generator set models produced under the Cummins Power Generation and Cummins Onan brand names. To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the Cummins Power Generation nameplate.

The engine serial number is located on a data tag on the engine or is stamped on the engine block. The control software number is located on the electronic control module (ECM) or can be obtained via the digital interface if one is available. For reference document your genset information in the spaces below.

Generator Model Number:

_________________________________

Generator Set Serial Number:

_________________________________

Generator Spec Letter:

_________________________________

Engine Serial Number:

_________________________________

Digital Control Software:

_________________________________

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Page 5



Abbreviations Some of the following abbreviations may be used throughout this Parts Manual: AC Alternating Current LED Light−Emitting Diode ACB Air Circuit Breaker LTP Limited Time Power Rating ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling ATS Automatic Transfer Switch LV Low Voltage Amp Ampere M Meter A/R As Required MCB Miniature Circuit Breaker AVR Automatic Voltage Regulator MCCB Moulded Case Circuit Breaker AWG American Wire Gauge MF Mains Failed BHP Brake Horsepower MFSS Master First Start Sensor BMS Building Measurement System mm Millimeter BST Busnar Sensing Transformer MOH Mobile Off Highway MR Mains Returned CAN Controlled Area Network MST Mains Sensing Transformer CB Circuit Breaker MSU Mains Sensing Unit CCA Cold Cranking Amps MV Medium Voltage CHP Combined Heat and Power COP Continuous Power Rating NEC Neutral Earthing Contact CT Current Transformer NFS Not For Sale NPT National Pipe Thread dB(A) Unit of noise level DC Direct Current OD Outside Diameter Deg Degree oz. Ounce DIP Dual In−line Package PC PowerCommand 3.3 DMC Digital Master Control PC Printed Circuit DMSU Demand Load Standby Unit PF Power Factor ECM Engine Control Module Ph Phase EFC Electronic Fuel Control PFC Power Factor Controller EIT External/Internal Tooth PLC Programmable Logic Controller EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator EMF Electromotive Force PRP Prime Power Rating EPROM Erasable Programmable Read PSU Power Supply Unit Only Memory PT/CT Potential Transformer/Current EPU Engine Protection Unit Transformer ET External Tooth PTC Power Transfer Control FAE Full Authority Engine QCC Quadrature Current Control FSS First Start Sensor RFI Radio Frequency Interference GCP Generator Control Panel RMS Root Mean Square Genset Generator set RPM Revolutions Per Minute GFI Ground Fault Interrupter RT Right GKWT Global Kilowatt Transducer RTD Resistance Temperature Detector HMI Human/Machine Interface HV High Voltage Spec Specification IC ID IEC I/O IT

Integrated Circuit Inside Diameter International Electrotechnical Commission Input / Output Internal Tooth

kVA kVAR kW kWh

Apparent Power Reactive Power Active / Real Power (Kilowatt) Unit of electrical energy or work

LPG LT

Liquid Petroleum Gas Left

Page 6

Thk

Thick

UL UNC UNF

Underwriters Laboratories Inc. Union National Coarse Union National Fine

V VAC VCB VDC VF VT

Volts Volts, Alternating Current Vacuum Circuit Breaker Volts, Direct Current Volt−free Voltage Transformer

W/(ET, IT, EIT) With  2012 Copyright




Labels − Open 1

5

9

3

2

4

7

6

8

10 11

12

14

13

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Page 7



Labels − Open Item

Part No.

Description

Qty

1

0098−8130

Label − Caution (Rotating Parts)

5

2

0098−8095

Label − Warning (Hot Surface)

7

3

0098−8094

Label − Warning (Press Liquid)

1

4

0098−8101

Label − Information (Lifting Eye)

4

5

0098−8099

Label − Danger (Auto Start)

1

6

A030F080

Label − Warning

6

7

0098−8097

Label − Information (Earth / Ground)

2

8

0098−8219

Label − Warning

2

9

0098−8105

Label − Information (Tag − Oil Fill)

1

10

0098−8312

Label − Instruction

3

11

0098−8102

Label − Information (Tag − Fuel In)

1

12

0098−8103

Label − Information (Tag − Fuel Out)

1

13

0098−8220

Label − Information

2

14

0098−7895

Label − Warning (Do Not Lift)

5

Page 8

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Consumables The following is a list of consumables associated with the generator models covered in this manual: Service Consumables Ref. Page No.

Part No.

Description

Qty

30

B0849003

Battery

2

27

A040E646

Hose, Fuel (Inlet)

1

27

A040J947

Hose, Fuel (Outlet)

1

30

0526−0399−62

Washer, Flat

2

Air Filter A041C835

DY140 & DY160

1

A041C957

DY176

1

LF9009

Oil Filter

1

FS1280

Fuel Water Separator

1

FF5052

Fuel Filter

1

3911620

Fan Belt

1

WF2073

Water Filter

1

Paint and Thread Sealant Item

Part No.

Description

Qty

1

OMS1−0018

Material Spec−Paint (Green)

n/a

2

0524−0826

Sealant, Thread

n/a

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Page 9



Main Components − Generator Set for PCC 1302

3

1 2 4

Item

Part No.

1

Qty

Engine

6CTA8.3 G2

C175 (50Hz)

1

6CTA8.3 G2

C200 (50Hz)

1

6CTAA8.3 G2

C220 (50Hz)

1

2

Alternator

B7200148−04 (UCI274F14)

C175

1

A041A633 (UCI274H14)

C200

1

A041A633 (UCI274H14)

C220

1

3

Radiator

A035B814

C175 (50C Ambient)

1

A035B814


1

A035B822


1

4

PowerCommand Control

0327−1617−01 Page 10

Description

PCC 1302

1  2012 Copyright




This page is Intentionally blank.

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Page 11



Engine Accessories

7 6 5

8

4 3

2

Page 12

1

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Engine Accessories Item

Part No.

Description

Qty

1

B3837021

Oil Drain Assembly

1

2

391630200

Switch, Magnetic

1

3

B3837002

Connector

1

4

391548800

Fuel Adaptor, Inlet

1

5

0193−0430−01

Sender, Oil Pressure

1

6

CQS921D

Reducer Bushing

1

7

0193−0529−01

Sensor, Temperature

1

8

B3837061

Fuel Adaptor, Outlet

1

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Page 13



Exhaust System − C175 & C200

6 5

5

4

3

3

2

1

Item

Part No.

Description

Qty

1

B3851011

Clamp, 100mm − 120mm

1

2

B3035001

Flexible

1

3

A040F544

Gasket

2

4

B3035002

Elbow

1

5

A040E534

Gasket

2

6

B3035003

Muffler

1

Page 14

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Exhaust System − C220

10 8 5 9 6 5 5 4 7 3 3

2

1

Item

Part No.

Description

Qty

1

B3851011

Clamp, 100mm − 120mm

1

2

B3035057

Flexible

1

3

A041D573

Gasket

2

4

B3035058

Adaptor Pipe

1

5

A040G166

Gasket

3

6

B3035059

Elbow

1

7

B3035060

Muffler

1

B3035061

Bracket Assembly

8

* bracket

2

9

* bracket

2

10

* bracket

2

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Page 15



Coolant Heater (Option)

7

1

10

6

2 7

5 6 3 4

9 13

12 11

Page 16

8

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Coolant Heater (Option) Item

Part No.

Description

Qty

1

B3837134

Nipple (G1/2)

1

2

B3837135

Connector (G1/2 − G1/2 − G3/4)

1

3

CQS921D

Reducer Bushing

1

4

CQ3165997−20

Draincock

1

5

B3837066

Connector (G3/4)

1

6

B3851009

Clamp (16−22 mm)

4

7

0503−2203−02

Hose (Diameter 16mm)

2M

8

B2510102

Cable (3 x 2.5 square mm)

1M

9

B8600057

Terminal JUT1−10

1

10

B3837116

Connector

1

11

B3242105

Heater

1

12

B2010120

Bracket, Coolant Heater

1

13

B3210086

Breaker (OSMC32N1C10)

1

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Page 17



Radiator − C175 D5 & C200 D5

2

22

20 20

19

20 5

8

21 15 14 15 17 9 12 17

10

17 15 12 16 4

17 1

13 18 23

Page 18

16 24 3

6

7

16

13

16

15

11

14

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Radiator − C175 D5 & C200 D5 Item

Part No.

Description

Qty

1

A041C548

Core, Radiator

1

2

A040Z666

Tank, Radiator

1

3

A041C549

Tank, Radiator

1

4

A040Z680

Member, Side

1

5

A040Z681

Member, Side

1

6

A041A460

Panel, Fan Shroud

1

7

A041C554

Guard, Fan

1

8

A041A046

Guard

1

9

A041A056

Tube, Bypass

1

10

A041A061

Tube, Coolant

1

11

A041A062

Tube, Coolant

1

12

A041B366

Hose, Coolant

2

13

A041A069

Hose, Coolant

2

14

A041B367

Hose, Coolant

2

15

A040Y023

Clamp, Hose

4

16

A041C569

Clamp, Hose

4

17

A041B368

Clamp, Hose

4

18

A040Y035

Plug, Threaded

1

19

A041B365

Cap, Radiator

1

20

A040Y036

Plug, Threaded

3

21

A041B373

Joint

1

22

A041B372

Hose, Vent

1

23

A032E333

Bushing, Reducer

1

24

A032E364

Valve, Draincock

1

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Page 19



Radiator − C220 D5

27 28

3

29 29

29 6 31

9

8 10 25 23 19 24 21 18 24 12 25 17 20 17 16 23 13 24 25 19 25

11 5 1 2 4 30

Page 20

21 32 33

23 7 18

20 25

19 25

15 25 26 19 22 26 25 24 14 26 22 26 23

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Radiator − C220 D5 Item

Part No.

Description

Qty

1

A040Z665

Core, Radiator

1

2

A041A092

Core, Radiator

1

3

A040Z666

Tank, Radiator

1

4

A040Z679

Tank, Radiator

1

5

A041A093

Member, Side

1

6

A041A094

Member, Side

1

7

A040Z723

Panel, Shroud Side

1

8

A041A466

Panel, Shroud Side

1

9

A041A464

Panel, Fan Shroud

1

10

A040Z754

Guard, Fan

1

11

A041A046

Guard

1

12

A041A056

Tube, Bypass

1

13

A041A469

Tube, Coolant

1

14

A041A470

Tube, Coolant

1

15

A041A471

Tube, Air

1

16

A041A472

Tube, Air

1

17

A041A476

Clamp, Tube

4

18

A041A475

Shield, Plate

2

19

A041A477

Hose, Air

4

20

A041B366

Hose, Coolant

2

21

A041B367

Hose, Coolant

2

22

A041A069

Hose, Coolant

2

23

A041B368

Clamp, Hose

4

24

A040Y023

Clamp, Hose

4

25

A041A478

Clamp, Hose

8

26

A041C569

Clamp, Hose

4

27

A041B372

Hose, Vent

1

28

A041B365

Cap, Radiator

1

29

A040Y036

Plug, Threaded

3

30

A040Y035

Plug, Threaded

1

31

A041B373

Joint

1

32

A032E333

Bushing, Reducer

1

33

A032E364

Valve, Draincock

1

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Page 21



Alternator − 6C

23

22

18

2 20

3 8

4 24

10

17 28 7

1 13 9

25

11

19 14

29

30

26

21 27 5 6

12

15 33

16

31 32

Page 22

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Alternator − 6C Item

Part No.

Description

Qty

1

45−0075A

Complete PMG Upfit Kit

1

2

450−14360

PMG Cover (Cover included in above kit)

1

450−14450

Non PMG Cover

1

3

45−1080

Current PMG Rotor / Stator Repair Kit

1

4

45−1080

Current PMG Rotor / Stator Repair Kit

1

5

330−10386

Main Stator Bottom Cover C−D

1

330−10387

Main Stator Bottom Cover E−F

1

330−10388

Main Stator Bottom Cover G

1

330−10389

Main Stator Bottom Cover H

1

6

330−10020

Air Inlet Cover

1

7

330−10381

Main Stator Top Cover C−D

1

330−10382

Main Stator Top Cover E−F

1

330−10383

Main Stator Top Cover G

1

330−10384

Main Stator Top Cover H

1

8

330−10002

NDE Bracket

1

9

45−0868

NDE Bearing Kit

1

10

45WS088

Exciter Stator C − D (40mm)

1

45WS065

Exciter Stator E − H (60mm)

1

11

QMSN

Main Stator Bar Assembly

1

12

330−10137

Foot

1

13

QMSN

Main Rotor Assembly

1

14

45WS134

Exciter Rotor C − D (40mm)

1

45WS135

Exciter Rotor E − H (60mm)

1

15

45−0428

Rotating Rectifier Assembly

1

16

RSK−2001

Diode Fwd/Rev & Varistor Kit

1

17

450−15617

Main Terminal Board

1

18

900−02276

Terminal Box End Panel NDE (Access)

1

900−02275

Terminal Box End Panel NDE (Plain)

1

19

900−02274

Terminal Box End Panel DE

1

20

900−02277

Terminal Box Side Panel (Right Hand)

1

21

900−02279

Terminal Box Side Panel (Left Hand)

1

900−02278

Terminal Box Side Panel (Access)

1

22

900−00202

Terminal Box Lid

1

23

450−14310

AVR Cover Plate to (28/11/04)

1

410−10536

AVR Cover Plate from (28/11/04)

1

24

45−0742

AVR Mounting Bracket

1

25

E000−23412/1P

AVR MX341 (Standard Series 3)

1

E000−23212/1P

AVR MX321 (Series 3)

1

E000−24403

AVR AS440 (Standard Series 4)

1

E000−24602/1P

AVR SX460 (Standard Series 6)

1

26

003−14027

Auxiliary Terminal Board

1

27

45−0118

Heater 110−125 Volt

1

45−0117

Heater 220−260 Volt

1

45−0024

Terminal Box for Heaters

1

28

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Page 23


Item


Part No.

Description

Qty

29

330−10001

DE Adaptor Ring

1

30

45−0690

DE Adaptor Kit (SAE1)

1

45−0520


1

45−0521


1

31

310−10400

DE Screen (Included in Adaptor Kits)

1

32

45−0633

DE Louvre

1

33

45−0764

Coupling Kit SAE 10

1

45−0765

Coupling Kit SAE 11.5

1

45−0766

Coupling Kit SAE 14

1

45−0768

Coupling Kit SAE 11.5 (For SAE 1 New)

1

Page 24

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This page is Intentionally blank.

 2012 Copyright


Page 25



Skid − C175 D5, C200 D5 & C220 D5

4

5

Page 26

6

3

7

2

1

8

 2012 Copyright




Skid − C220 D5 Item

Part No.

Description

Qty

1

A041C550

Chassis, Tank

1

2

B1040006

Isolator

4

3

A041A831

Bracket, Alternator

1

4

A041C552

Bracket, Engine

1

5

A035D375

Gauge, Level

1

6

A035E468

Cap, Fuel Tank

1

7

A040E646

Hose, Fuel (Inlet)

1

8

A040J947

Hose, Fuel (Outlet)

1

Skid − C175 D5 & C200 D5 Item

Part No.

Description

Qty

1

A041A833

Chassis, Tank

1

2

B1040006

Isolator

4

3

A041A831

Bracket, Alternator

1

4

A041A829

Bracket, Engine

1

5

A035D375

Gauge, Level

1

6

A035E468

Cap, Fuel Tank

1

7

A040E646

Hose, Fuel (Inlet)

1

8

A040J947

Hose, fuel (Outlet)

1

 2012 Copyright


Page 27



Control − PCC 1302

1

2

3

4

9

8

7 5 6

Page 28

 2012 Copyright




Control − PCC 1302 Item

Part No.

Description

Qty

1

0327−1507

Card, Governor

1

2

0327−1617−01

PCB, Base

1

3

0300−6014

Module, Digital Display

1

4

B3225002

Switch, Emergency Stop

1

5

Breaker, Circuit (Includes Mounting Screws) B3210112 −01

3P, 400A

1

6

B3236015

Bus Bar

1

7

B3236029

Ground Copper Plate

1

8

B3236028

Connecting Copper Plate

1

9

A041D558

Control Housing

1

 2012 Copyright


Page 29



Starting System

7 6 5

4 3 2

10

Item

9

1

8

Part No.

Description

Qty

1

B0849003

Battery

2

2

A034Y083

Tray, Battery

1

3

A034Y085

Rod, Battery Holddown

2

4

A035D254

Clamp, Battery

1

5

0526−0399−62

Washer, Flat

2

6

0850−0114−55

Washer, Lock

2

7

A028W683

Nut, Wing

2

8

B2510334−03

Cable, Battery +ve

1

9

B2510334−01

Cable, Battery

1

10

B2510334−02

Cable, Battery −ve

1

Page 30

 2012 Copyright




Wiring Harness − PCC 1302

1

2

3

Item

Part No.

Description

Qty

1

A041H191

Harness Assembly − PCC 1302

1

2

A041H185

Engine Harness

1

3

0338−4708−02

Harness Accessory

1

 2012 Copyright


Page 31



Current Transformer

1

Item

Part No.

1

Page 32

Description

Qty

Transformer, Current B2400032

6CTA8.3 G2 (600:5)

3

B2400029

6CTAA8.3 G2 (750:5)

3

 2012 Copyright




Topical Index A

DE Louvre, 24 Draincock, 17

Adaptor Pipe, 15 Air Inlet Cover, 23 Alternator − 6C, 22

E

Auxiliary Terminal Board, 23

Elbow, 15

AVR Mounting Bracket, 23

Engine Accessories, 12 Engine Harness, 31

B

Exhaust System − C175 & C200, 14 Exhaust System − C220, 15

Battery, 30 Bracket, Alternator, 27 Bracket, Coolant Heater, 17 Bracket, Engine, 27 Bus Bar, 29 Bushing, Reducer, 19 , 21

F Fuel Adaptor, Inlet, 13 Fuel Adaptor, Outlet, 13

G

C Cable, Battery +ve, 30 Cable, Battery −ve, 30

Gasket, 15 Gauge, Level, 27

Cap, Fuel Tank, 27

Ground Copper Plate, 29

Cap, Radiator, 19 , 21

Guard, 19 , 21

Card, Governor, 29

Guard, Fan, 19 , 21

Chassis, Tank, 27 Clamp, 100mm − 120mm, 14 , 15 Clamp, Battery, 30 Clamp, Hose, 19 , 21 Clamp, Tube, 21 Complete PMG Upfit Kit, 23 Connecting Copper Plate, 29

H Harness Accessory, 31 Harness Assembly − PCC 1302, 31 Heater, 17 Heater, Coolant, 16

Connector, 13 , 17

Hose, Air, 21

Control − PCC 1302, 28

Hose, Coolant, 19 , 21

Control Housing, 29

Hose, Fuel (Inlet), 27

Core, Radiator, 19 , 21

Hose, Fuel (Outlet), 27

Current Transformer, 32

Hose, Vent, 19 , 21

I

D DE Adaptor Ring, 24  2012 Copyright


Isolator, 27 Page 33



Index (Continued) J Joint, 19 , 21

M Main Components − Generator Set for PCC 1302, 10 Main Rotor Assembly, 23 Main Stator Bar Assembly, 23 Main Terminal Board, 23

Radiator − C220 D5, 20 Reducer Bushing, 13 , 17 Rod, Battery Holddown, 30 Rotating Rectifier Assembly, 23

S Sender, Oil Pressure, 13 Sensor, Temperature, 13

Member, Side, 19 , 21

Service Consumables, 9

Module, Digital Display, 29

Shield, Plate, 21

Muffler, 15

Skid − C175 D5, C200 D5 & C220 D5, 26 Starting System, 30

N

Switch, Emergency Stop, 29 Switch, Magnetic, 13

NDE Bearing Kit, 23 NDE Bracket, 23

O Oil Drain Assembly, 13

P Paint and Thread Sealant, 9

T Tank, Radiator, 19 , 21 Terminal Box for Heaters, 23 Terminal Box Lid, 23 Tube, Air, 21 Tube, Bypass, 19 , 21 Tube, Coolant, 19 , 21

Panel, Fan Shroud, 19 , 21 Panel, Shroud Side, 21 PCB, Base, 29 Plug, Threaded, 19 , 21

R Radiator − C175 D5 & C200 D5, 18

Page 34

V Valve, Draincock, 19 , 21

W Wiring Harness − PCC 1302, 31

 2012 Copyright




Numerical Index Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

003−14027, 23

45−0075A, 23

A035D254, 30

A041B366, 19 , 21

0098−7895, 8

45−0117, 23

A035D375, 27

A041B367, 19 , 21

0098−8094, 8

45−0118, 23

A035E468, 27

A041B368, 19 , 21

0098−8095, 8

45−0428, 23

A040E534, 14

A041B372, 19 , 21

0098−8097, 8

45−0520, 24

A040E646, 9 , 27

A041B373, 19 , 21

0098−8099, 8

45−0521, 24

A040F544, 14

A041C548, 19

0098−8101, 8

45−0633, 24

A040G166, 15

0098−8102, 8

45−0690, 24

A040J947, 9 , 27

0098−8103, 8

45−0742, 23

A040Y023, 19 , 21

0098−8105, 8

45−0764, 24

A040Y035, 19 , 21

0098−8130, 8

45−0765, 24

A040Y036, 19 , 21

0098−8219, 8

45−0766, 24

A040Z665, 21

0098−8220, 8

45−0768, 24

A040Z666, 19 , 21

0098−8312, 8

45−0868, 23

A040Z679, 21

0193−0430−01, 13

45−1080, 23

A040Z680, 19

0193−0529−01, 13

450−14310, 23

A040Z681, 19

0300−6014, 29

450−14360, 23

A040Z723, 21

0327−1507, 29

450−14450, 23

A040Z754, 21

0327−1617−01, 10 , 29

450−15617, 23

A041A046, 19 , 21

0338−4708−02, 31

45WS065, 23

A041A056, 19 , 21

B0849003, 9 , 30

0503−2203−02, 17

45WS088, 23

A041A061, 19

B1040006, 27

0524−0826, 9

45WS134, 23

A041A062, 19

B2010120, 17

0526−0399−62, 9 , 30

45WS135, 23

A041A069, 19 , 21

B2400029, 32

0850−0114−55, 30

900−00202, 23

A041A092, 21

B2400032, 32

310−10400, 24

900−02274, 23

A041A093, 21

B2510102, 17

330−10001, 24

900−02275, 23

A041A094, 21

B2510334−01, 30

330−10002, 23

900−02276, 23

A041A460, 19

330−10020, 23

900−02277, 23

A041A464, 21

330−10137, 23

900−02278, 23

A041A466, 21

330−10381, 23

900−02279, 23

A041A469, 21

330−10382, 23

A041A470, 21

330−10383, 23

A041A471, 21

A

330−10384, 23

A041A472, 21

A041C549, 19 A041C550, 27 A041C552, 27 A041C554, 19 A041C569, 19 , 21 A041D558, 29 A041D573, 15 A041H185, 31 A041H191, 31

B

B2510334−02, 30 B2510334−03, 30 B3035001, 14 B3035002, 14 B3035003, 14 B3035057, 15 B3035058, 15

330−10386, 23

A028W683, 30

A041A475, 21

330−10387, 23

A030F080, 8

A041A476, 21

330−10388, 23

A032E333, 19 , 21

A041A477, 21

B3035060, 15

330−10389, 23

A032E364, 19 , 21

A041A478, 21

B3035061, 15

391548800, 13

A034Y083, 30

A041A829, 27

B3210086, 17

391630200, 13

A034Y085, 30

A041A831, 27

B3210112−01, 29

410−10536, 23

A035B814, 10

A041A833, 27

B3225002, 29

45−0024, 23

A035B822, 10

A041B365, 19 , 21

B3236015, 29

 2012 Copyright


B3035059, 15

Page 35



Numerical Index (Continued) Part No.

Page

Part No.

Page

B3236028, 29

B3851009, 17

B3236029, 29

B3851011, 14 , 15

B3242105, 17 B3837002, 13

B8600057, 17

Part No.

Page

E E000−23412/1P, 23 E000−24403, 23

B3837061, 13

E000−24602/1P, 23

C

B3837116, 17 B3837134, 17

CQ3165997−20, 17

B3837135, 17

CQS921D, 13 , 17

Page 36

Page

Q

E000−23212/1P, 23

B3837021, 13 B3837066, 17

Part No.

QMSN, 23

R

O OMS1−0018, 9

RSK −2001, 23

 2012 Copyright


Parts Manual

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