PASSENGER ELEVATOR OPERATION MANUAL
Operation Manual for Passenger Elevator In order to keep elevator run comfortably and safely, please read this manual carefully before putting into service. This manual introduces to you the right operation method. The improper operation will cause accident. Keep this manual for reference.
HYUNDAI ELEVATOR CO., LTD.
Table of Content
Notes Thanks for purchase HYUNDAI elevator. For the correct and safe using product, please read manual carefully. Keep it for reference when you have some unknown about operation. Before calling the service phone ,please recheck the manual. HYUNDAI elevator company is not responsible for the accident which causes by Improper operation. Warn
1.General Introduction of Product and Its Constructive Name 1) General ................................................................. 4 2) Geared Traction Elevator ................................................. 4 3) Machine-Roomless Elevator............................................... 5
2.Safety Device 3.Notes in Operation Process 1) Notes in Operation Process and for Operation Personnel.................... 9
1.cut off main power when check or replace some component. 2.cut off the power of control panel and the power of building
2) Notes for Passengers.................................................... 10 3) Notes for Management Personnel......................................... 13 4) Notes for Hall Door Key.................................................. 15 5) Operation Method for Hall Button and Operation Panel..................... 16
4.Operation Methods 1) Operation Type........................................................... 17
Notes 1.the inspect and maintenance personnel must know about the operation methods on this manual familiarly. Be careful when working on spot. Only personnel who have certificate can do the inspect and maintenance job. It is dangerous for those uncertificated personnel take such work.
2) Construction of Operation Panel........................................... 18 3) Operation Method of Operation Panel...................................... 19 4) Operation Method of Key Switch Box...................................... 20 5) Ready for Run........................................................... 24 6) Auto Operation........................................................... 25
2.please use standard component of elevator. Only using standard component can ensure the product's quality and capability. In this way it can prevent fire, earthquake and other accidents.
7) ATT Operation........................................................... 26 8) Independent Operation.................................................... 27 9)
Running Stop............................................................. 28
5.Troubelshoot/Emergency Rescue Measure 1) Precautionary Measure&Using Tips......................................... 29 Please notice the message left on Warn.
2) Emergency Rescue Tips.................................................. 30 3) Emergency Rescue Measure When Happens Accident or Fault ............
32
4) Method of Adjustment of elevator's Location............................... 33 EXAMPLE Warn .It will cause server damage ,if disobey this rule.
5) Troubleshooting Tips...................................................... 35 6.Management Tips 1) General................................................................. 36 2) Terms..................................................................
Notes .It will cause damage of product ,it disobey this rule.
36
3) Necessarity of Elevator Maintenance Contract............................. 37 4) Manage Measure........................................................ 38 5) Management of maintenance personnel................................... 39
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3)Machine-Roomless elevator
1.General Introduction of Product and Its Constructive Name 1)General Introduction The elevator can be used at public buildings ,office ,apartment ,and hotel Which has already installed safety device.
C/ P
2)Geared Traction Elevator
Door
Traction
for
C/ P
Machine
C/ P
Governor
Car Main
Rope
Top
Emergency Car
Stop
Device
side driver :machine-roomless elevator> Counterweight
Frame
Rope Car
Door
Hitch
Operator Car
Door
Guide
Governor
Shoe
Traction Safety
Edge
Machine
Supporting Safety
Beam
for
T/ M
Gear
Cage Compensating
Hall
Chain
Main
Rope
Rail
Door
Pulley
Counterweight
for
Car
Bottom
Pulley for Counterweight Counterweight Buffer
Buffer driver:machine-roomless elevator>
Note) the above picture will change according to difference elevator mode, please refer to design paper. MRL:Machine-Roomless
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2. Safety Device 4)Elevator Entrance and Car inside
Governor When elevator is overspeed, cut of power supply of system. Start the emergency stop device of elevator.
Hall Position Indicator
Hall Door Jamb
Safety gear Stop the elevator safely through the activity of governor.
Hall button
Safety edge In case of clipping passenger when closing door. Door operator
Landing sill
opens door automatically to protect the safety of passenger.
Part Name of Elevator Entrance Lighting
Ventilation Photo-electric Safety Device Car Position Indicator
Install photo-electricsafety device on door. Detect whether passengers or goods is at the door. And then decide to open or close the door.
Car Door Interphone Operation panel Key Switch Box
Handrail
Overload Device The buzzer will ring when elevator is overload. Elevator stops running and the door is open . Until the overload signal is off, elevator can run normally.
Part Name of Car Inside 6 Operation Manual for Passenger Elevator
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2)Notes for Passenger
Follow the tips on elevator. Overload will cause accident, do not do it.
Do not jump in car it will cause the safety device actived.
Do not close car door in case of clipping When opening or closing the door. Be careful, especially when you take children or pets.
The old and children take elevator under the supervisor. It will cause accident by wrong operation by children when elevator stops because some special situation. Emergen
Do not let dust fall into sill.
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Press button by hands. Use umbrella or some sharp things will damage the button.The buttons, besides open door button, close door button emergency call button, are all used by manager or technical personnel .Do not touch.
Do not load goods in passenger elevator . It will cause accident when it is too heavy or large.
cy call
Elevator stops between two floors by accident or power cut. Do not try to escape from car. It is dangerous to get out through car door or emergency exit, because it may cause fallen accident. You should press emergency call to contact outside for helping. Operation Manual for Passenger Elevator 11
3.Notes in Operation Process Warn Buffer
For the safety of passenger, please abide by the following rules.
Release the shock of fallen elevator or counterweight.
For the correct using of elevator and the safety of passengers, the manager section should Know the below rules and has responsibility for reminder and inform passengers.
1) Notes in Operation Process and for Operation Personnel Magnetic Brake
.Notes in Operation Process Follow the rescuer's order when being rescued.
When traction machine stops, it keep elevator unmoved. When happens abnormal situation, it also can stop elevator.
When elevator operator exits, please follow his instruction . Follow the tips on sticker when no elevator operator. The key of elevator should be kept at operator, manager and maintenance personnel.
Interlock Keep the hall door locked. When one hall door is open , Elevator can not run.
.Notes
for Operator(or manager personnel) When elevator operator gets sick or tired, please report the manager personnel . DO not operate elevator in such situation.
Final Limit Switch Do not operate elevator when drunk or smoking. Enforce elevator to decelerate its speed.
No overload. When happens accident or elevator runs abnormal, please stop elevator
.
Report it to manager personnel and follow it instruction.
When operation is finished, park the elevator at setting floor, turn on stop switch,
Interphone in Car
Lock the key switch box and report it to manager personnel.
When occurs emergency incident, contact with outside through interphone No problem of handwheel, brake release lever when taking emergency rescue. After cutting off power ,do rescue working.
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3) Notes for Manager Personnel Machine Room
Warn
Stuff Only
Do not smoke in car. In order to prevent fire. Especially in emergency rescue.
Keep an eye on the floor you reaches. Enter into car until door is completely opened.
1.Manager Personnel The manager personnel should be familiar with rescue measure and contact with relevant department. when manager personnel is out, find a deputy to take care.
2.Machien Room Lock machine room .In order to go smoothly, do not put aside too much thing beside machine room.
Fire Extinguisher
Do not open door by force. It will cause fallen accident, when door opens suddenly.
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When bring umbrella or liquid into car . Do not let it slip into hoistway.
3.Machine Room Inside Prevent rain or snow enters into machine room, it will affect T/M,C/P. Equipped with fire extinguisher.。
4.Hall
Door
When water enters into hoistway, it will destroy normal run. Be care when clean elevator with Water. Operation Manual for Passenger Elevator 13
4)Notes for Hall Door Key Function for Hall Door Key Confirm elevator
Warn Notes
.Open hall door by hall door key when elevator stops caused by fault and passengers are trapped in car. .Do not use others keys except for special designed key for hall door. It will be the reason for fault. Notes for Hall Door Key Warn
.Do not let other person take key for hall door and key switch box except for manager personnel. It may cause fallen accident because of improper using of hall door key. 5.Hall Door
6.Car Inside
After hall door is opened, check whether car cage is at this floor and then enter into car.
Only tips about safety can be sticked on car.
.Use hall door key to open hall door about 5cm and check whether car is at this floor. Keep body balanced, lean back ,open the door. Behind the hall door is hoistway when car is not at this floor. So be careful. (When car is not at this floor ,close hall door.)
7.Using Neutral Detergent to clean Operation Panel 8.Forbit to keep door open by using things blocking door Erosive chemical material will erase the Let an operator to help when moving house. mark and number on operation panel. Take some protective board to protect car wall and ground.
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4.Operation Methods 5)Operations for Hall Button and Car Operation Panel
1)Type of Operation Atuo Car Operation Panel
Hall button
Method without elevator operator. Elevator run automatically according to hall and car call. (Door open and close are also automatically.)
Press the button , When you want go higher floor. It has nothing to do with the position of elevator.
Attendant Method with elevator operator, most of time in department store which has heavy people flow.
Press the button , When you want go lower floor. It has nothing to do with the position of elevator.
Elevator operates according to operator .it has nothing to do with running direction or call. Press the button, when happens emergency
Elevator stops at floor ,door opens automatically. But it needs pressing close door button to close door.(release the button during closing door it will open again)
Press the floor button That you want go
Indepent(option) Elevator runs according to UP and DOWN button in operation panel. It will stop at the floor and door open automatically. But you need press the close door button until door closed.
Press button to open door Press button ,when happens fire incident Press button to close door
Emergency Operation When happens fire accident, active the switch at specified floor(1FL)or emergency call button In duty room to park elevator to specified floor. And then open door automatically and waiting.
Key switch box
When fireman enters into car and turn on FIRE1 and FIRE2 switch to start fire operation. When doing emergency operation, elevator is not respond to call. Emergency operation light will be on at all floor and duty room.
Fire Switch
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Car Operation Panel for the disable
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3)Operation of Car Operation Panel
2)Construction of Car Operation Panel
Emergency Call Button
Emergency Call Button Press button to call machine room or duty room and contact outside in machine and duty room through interphone.
Running direction and Position Indicator
Car Operation Panel for Disable
Interphone
Emergency Call Button
Floor Button When passengers press the destination floor button, the button light will on .when elevator gets to destination Floor, the button light will be off and door opens automatically.
Floor Button
Open Door Button Key Switch Box Inside POWER
Open Door Button
RUN
AUTO
UP
Close Door Button E-STOP
HAND
LIGHT
DR ON
AUTO
OFF
DR OFF
ATT
AUTO
ODD
OFF
Key Switch Box
FAN
OFF
IND
OB
FIRE1
FIRE2
OFF
OFF
OFF
Door does not close when you press this button. Press the button to open door when door is closed. (It does not work during running.)
Pass
Down
EVEN BGM
Close Door Button Press button ,door will close immediate. It does not work during running. (Operator or independent operation, press button continuously until the door closed.)
It is different according to option.
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4)Operation Method for Key Switch Box
POWER
Park car a one floor. Press switch to [OFF],elevator opens door and turns off light. When press switch to [OFF] during running, elevator stops at bottom floor and turns off light.
Warn .Only elevator operator can operate switch in key switch box. .Operator leaves car with key switch box opened may be the reason for accident.
OFF
RUN POWER
RUN
AUTO
UP
1.Power switch
When elevator happens abnormal situation or be in inspection mode, press button to stop car at specified location. Press switch to [E-Stop],elevator stops.
E-STOP OFF
E-STOP
HAND
LIGHT
DR ON
自动
PASS
4.Light Switch
13.Pass Button
AUTO
5.Door POWER Switch
6.Attendant Switch
2.Emergency Stop Switch
12.UP Button
2.Emergency Stop Switch 3.AUTO/HAND Switch
1.Power Switch
OFF FAN
DR OFF
ATT
AUTO
ODD
DOWN
7.Fan Switch
3.AUTO/HAND Switch Press switch to [AUTO],elevator runs automatically. Press switch to [HAND],elevator runs into inspection mode.
HAND
14.Down Button
8.Independ Switch OFF
IND
EVEN
LIGHT
9. ODD/EVEN Switch OB
FIRE1
FIRE2
Press the light switch to [light], car light is on.
BGM
10.Observation Light Switch
4.LIGHT Switch
15.Speaker Volume Switch
11.FIRE1 Switch
OFF OFF
OFF
OFF
12.FIRE2 Switch DR ON
Cut off the power of door operator.
The switch in key switch box may be different according to it mode. Contact our company for more information .
Press door power switch to [AUTO],door operation power is on .
DR OFF
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Operation Manual for Passenger Elevator
5.Door Power Switch
Door operator run automatically.(default setting) Press door power switch to [OFF],door operation power is off .
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6.Attendant Switch
AUTO
Press switch to [ATT],door is open and waiting for operation. Elevator can change running direction according to operator. Operator needs pressing close door button until door is closed. Elevator is respond to destination floor call after door is closed. When press PASS button ,it is not respond to hall call.
OFF ON
FIRE2
ATT
12.FIRE2 Switch The elevator can run with door opened which will be convenient for rescuer to operate in fire operation. Only FIRE1 switch is on and FIRE2 switch can work. The UP and DOWN button can only be used once. Notes
Do not use except for maintenance personal, fireman, rescue personnel.
7.Fan Switch FAN
Turn on or turn off the car fan. Press switch to [FAN] and car fan is on and vice versa.
13.UP Button UP
Change elevator's running direction(independent &inspection mode) ATTENDANT operation: Press button to change to UP running Direction, when elevator stops.
OFF
INSPECTION operation: press button and car runs slowly. Using top floor button to stand for UP running button. 8.Independent Switch(option)
AUTO
There are many elevators in building. Specify one elevator for independent operation to use this switch. Press switch to [IND] for independent operation. Press switch to [AUTO] for automatic running.
PASS
14.PASS Button Only in attendant mode. Car is respond to car call only(not respond to hall call).
IND
9.ODD&EVEN Switch(option)
ODD
Stop car at odd floor or even floor only. Press switch to [ODD], car stops at odd floor. Press switch to [EVEN],car stops at even floor. Press switch to middle position , car stops at any floor.
15.DOWN Button DOWN
EVEN
10.Observation Light(Option)
Change elevator's running direction(independent &inspection mode) ATTENDANT operation: Press button to change to DOWN running
OB
Turn on or turn off the observation light.
Direction,when elevator stops.
Press switch to [OB] to turn on light and vice versa.
INSPECTION operation: Press button and car runs slowly. Using bottom floor button to stand for DOWN running button.
OFF
OFF ON
11.FIRE1 Switch Fireman turns on switch for fire operation when occurs fire. Press switch to [FIRE1] for fire operation. Press switch to [OFF] to turn off fire operation. Notes
FIRE1
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Operation Manual for Passenger Elevator
BGM
16.SPEAKER ON/OFF&Volume adjustment
Do not use except for maintenance personnel, fireman, rescue personnel.
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5)Ready for Running
6)AUTO Operation
① Turn on park switch at hall indicator to enter into auto mode.
① Turn power switch to [POWER] . Turn emergency stop switch to [AUTO]. Turn AUTO/HAND switch to [AUTO].
② When park switch on [ON], light in car will also be on.
Turn door power switch to [DR ON].
Elevator parks at base floor POWER
And elevator starts to enter into auto operation.
OFF
RUN
AUTO
E-STOP HAND
UP
DR ON
DR OFF
AUTO
PASS
ATT
※ According to demand of customers, elevator stops when door is in open or close status. ② Press hall button at car stops floor, the door will open . Press the other hall button ,elevator will go to that floor and open door automatically. During the door
closing process, press the same direction hall
button as elevator running direction, door will open right now. Elevator stops at one floor ③ Press destination floor button and its light will be on.
① Open the key switch box. ② Press POWER switch to [POWER], elevator enters into auto mode. ③ Take care of status of other switch. .Emergency stop switch to [AUTO]. .AUTO/HAND switch to [AUTO]. .Door Power Switch to [AUTO].
④ Door will close automatically after 3~5 seconds. Press open door button will prolong the open door time. Release the button and the door will close right now. When door is closed ,elevator will run.
Use car call to check whether elevator runs normally. ⑤ Press close door button and the door will close right now. ⑥ when elevator reaches destination floor ,the light of destination floor button will be off.
Warn No one should do the above measure except for maintenance and manager personnel.
⑦ when door is open, check the floor number on Position indicator to confirm.
OVERLOAD
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7)Attendant Operation
8)Independent Operation(option) ① in auto mode ,press switch to [ATT].
DR ON
AUTO
DR OFF
ATT
PASS
ODD
AUTO
EVEN
IND
① Independent operation is designed for sending patient in hospital. Turn on independent switch and elevator only responds to car call.
② Press the destination floor button and press close door button until door is closed. During closing door process,
② when turn on attendant switch, door is in open status. Elevator operator registers the destination floor and press close door button to close door. During closing Door, release close door button and door will reopen.
door will reopen when release button. ③ when elevator reaches destination floor, door will open automatically. But door will not close automatically, it remains in open status.
③ when there are too many passengers in car, press PASS button to pass through directly. Elevator does not respond to hall call.
PASS
UP
DOWN
ODD
AUTO
EVEN
IND
④After independent operation is finished, turn switch to [AUTO].Or elevator stops running.
④ in order for efficency, operator can change running direction. When elevator stops, press UP or DOWN button to change direction.
⑤When elevator reaches destination floor, door will open Automatically. And door remains in open status.
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5.Troubelshoot/Emergency Rescue Measure 9)Running stop
1)Precautionary Measure&Using Tips .For safety running and prevent accident ,please do maintenance on a regular basis.
Elevator Parks at Base Floor
① Turn off park switch at hall indicator to enter into stop mode.
.Plan rescue measure for emergency accident. (It is necessary for maintenance personnel and elevator manufacture to inspect.)
② Press park switch to [OFF], elevator will not enter into stop mode immediately. Turn off park switch ,elevator responds to all registered floors with the same running direction as elevator. Then park to specified floor. ③ Reaches destination floor ,open the door ,cancel all registered floor. After 20 seconds, buzzer rings 3 times ,close the door, turn off all the light and position indicator.
①When elevator happens fire ,power cut and other accident,
Elevator does not respond to any call in this situation. ※ Accoring to demand of customer ,the elevator could stop with door open.
open hall or car door to get passenger out of cage. But be care in case fo fallen accident. ② Others should not keep hall door key, except for manager personnel. ③Before using key to open hall door, please check elevator's location and status.
Elevator parks at one floor
① Open the key switch box. Press POWER switch to [OFF], elevator enters into stop mode. (According to different mode, it may set power switch to [POWER] to stop mode.) ② Press POWER switch to [OFF], elevator will not enter into stop mode immediately. Set power switch to [OFF] when elevator stops at one floor ,door will Open , light will be off and enter into stop mode. Set power switch to [OFF] during running ,elevator stops at bottom floor , open the door and turn off light. Confirm Notes
Warn Do not take above measure except for maintenance and manager personnel.
.Emergency exit on car top only can be used by elevator manufacture and maintenance personnel for rescuing passengers. .Using interphone to confirm the following things when rescuing passenger. ①location of elevator. ②the number of passengers. ③there are the old ,young, sick, pregnant in car or not. ④car door is open or not.
It may be different according to different type.
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2)Emergency Rescue Tips When receive elevator accident from passenger, make right judgement, give proper instruction to passenger ,take correct measure. Or manager personnel take emergency measure in person.
Elevator stops because of power cut 1.If power supply will recover in a short time ,please tell passengers to stay in car. 2.After power recovers ,tell passengers to press destination floor button to start running again.
Car reaches destination floor and car door does not open.
3.If power can not recover in a short period, rescue passengers by using the method told before.
1.Tell passenger to do follow things by interphone: - Press open door button. - It does not work. Press floor and close door button to let elevator run. 2.The above method can not work. Manager personnel and rescuer should. Open door by hand through door operator on car top to get passengers out of car 3.After finishing above measure ,analysis the reason of accident to prevent it.
Happens fire, earthquake, water leak and such kind of accident. 1.Let passengers get out of building through safety stairway. 2.According to real situation to stop running elevator. 3.In order to decrease damage, place the elevator to safety place, when occurs to water leak.
Elevator stops between two floors
4.Take effective action. Let specialist to solve the case.
1.Inform passenger about the following things: - Stay in car is the safest way .Get rid of their fear. - Wait in car. It is dangerous to try to get out by force. 2.3 personnel familiar with rescue process to do following measure: - Cut off power of machine room. - One personnel on car top to confirm car position and contact with personnel in machine room. - The other 2 personnel, one presses brake lever and another
※When children trapped in car ,they are very afraid . enhance safety education about elevator.
moves handwheel. - 3 personnel cooperate with each other to rescue passenger . - when elevator reaches proper position ,open door through door operator by hand to get passengers out of car. 3.After finishing above measure ,analysis the reason of accident to prevent it.
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4)Method of Adjustment of elevator's Location
3)Emergency Rescue Measure When Happens Accident or Fault Warn
Warn
.Need instruction of elevator specialist. .It is forbidden to let other personnel to have the key of key switch box except for appointed personnel.
●Traction Machine Elevator Adjustment of elevator location by manual type
● The distance between sill and car location is within ±150~600mm.
①Cut off main power.(or it may cause accident) Before using key hall door to open hall door, please confirm the elevator is at this floor.
②Take off the cover of brake. ③Mount handwheel and brake lever.
Get passengers out of cage.
(The young, old, sick, disable ,pregnant need help of outside at this time.)
④Press brake lever and rotate handwheel.
● The distance between sill and car location is above ±150~600mm.
Brake lever Brake lever Handwheel
Using brake lever to place elevator to door zone and then rescue passengers. (Turn off main power. Using interphone to confirm car door is not opened and no one is crossing car door )
⑤Press brake lever repeatedly to let elevator go slowly. Pressing brake lever for a long time will cause elevator run fast which may lead accident. So be careful. ( Adjust elevator location through the mark on main rope)
⑥The above job need 2 personnel to cooperate with each other to finish. Notes: It will be different according to variable mode.
Above Below
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Warn
5) Troubleshooting Tips
● Machine-Roomless Elevator
For solving trouble and reducing stop time caused by fault, please know the situation when
(1) Brake release lever in C/P
happens trouble. Contact HYUNDAI service center when you can not solve the trouble.
For machine-roomless elevator, using foot or hand brake release lever to release Item
brake to rescue passengers.
Reason
Trouble Type
Measure
●There is obstruction in hall sill. (STVF)
(STVF)
(ELEX)
(ELEX)
●Safety device of door is not Good.(door,safety shore switch) Door open and ●Open and close door button is not good close is not well. Door
①Cut off main power(or it will cause accident) ②Connect brake release lever and its line ③ (STVF) .Short contact of brake contactor's output side. Take off short line of main circuit when brake contactor is on. . Release lever to change elevator's location to rescue passengers. . Adjust brake contactor to OFF. Take off short line. .Release brake release lever by 0.5sec repeatedly. Through check point to confirm elevator's location. ④The above job need 2 personnel to cooperate with each other to finish.
Noise、Vibration
Running is not good
Running
●Whether open door button is locked ●Contact with HYUNDAI Service Center
●Fuse of door is broken. ●There is obstruction in hall door guide. ●There is obstruction in sill. ●Door shore is distorted. ●Abnormity of door open and close. ●Abnormity of controller ●Safety switch is active. ●Fuse is broken ●There is obstruction in hoistway.
Noise,Vibration
⑤Please be operate directly like pictures when machine- roomless elevator is ELEX type.
●Not enough oil ●Contact with HYUNDAI
●Abrasion of rail guide
Service Center
●Abnormity of LCD LCD is not good ●Adjustment of brake is not good
(2) Brake release lever in machine room
●Overload
Connect lever to brake to release .shown as picture beside. The brake contactor has shorted line in C/P, you need not do anything in electric work.
●key in key switch box should Call respond
●Hydraulic elevator
●Clean sill and guide
For hydraulic elevator ,using manual valve to change elevator's location. The procedure is as follow: ①Cut off main power(or it will cause accident) ②Using hand valve in machine room to change elevator's location and rescue passengers in car. ③The above procedure should be done by 2 personnel
Call respond is not good
be off ●Abnormity of controller(Solve ●Abnormity of fuse
fault)
●Confirm key status of key switch box ●Contact with HYUNDAI Service Center ●change light
●Abnormity of light Light &indicating Light& Indicating lamp lamp is not good ●Abnormity of fuse
●Contact with HYUNDAI Service Center
●Abnormity of interphone power Interphone is not Interphone Well, buzzer not Ring
●interphone circuit is not good
●Contact with HYUNDAI Service Center
●Abnormity of interphone ●Misoperation
Warn: The above procedure may be different according to different mode. The job should be done by manufacture and technical personnel.
Others
Stops between 2 floors
●Abnormity of controller ●Abnormity of control
●Contact with HYUNDAI Service Center
●Abnormity of fuse
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6.Manage Tips 1)General
3)Necessarity of Elevator Maintenance Contract
1.There are Warn or Notes sign in elevator.
1.Elevator is a combination of many technology. It is necessary for specialist to adjust , fix and take precaution on a regular basis.
2.Elevator is a product of mechanism and electronics .
2.Only elevator manufacture or maintenance can take maintenance business.
It needs maintenance to keep safety and prolong its life.
3.After elevator has been installed, HYUNDAI offer free service in warranty period. (after that we charge according to elevator maintenance contract)
4.We offer free service in first 3 years under correct operation and management.
3.Maintenance company has its own maintenance criterion which is accord with "Elevator Installtion, Supervision ,Check, Periodic Check Standard". 4.Elevator Features
But the substitute and expendable are not including it. We do not take responsibility for
1)No limit for user
problem caused by misoperation.
2)Used by many people 3)Heavy load
5.Elevator manage tips including measures of customer and maintenance company.
4)Caused by accident 5)Casualty when happens safety accident
2) Terms
6)Maintenance on spot
1.Maintenance:Action for solving trouble or precaution.
7)Complex construction, hard to maintenance
2.Periodic Check: Maintenance personnel to check, maintain, clear elevator every month. Adding lubricant ,adjustment ,changing substitute.
8)Long maintenance time
3.Troubleshooting:Maintenance personnel who has certificate to fix trouble when happens accident. 4.Maintenance Personnel:Person with elevator maintenance certificate .
9)Has big fluence when happens accident. Need to fix in time. 5. Problem of Choosing Maintenance Company 1)Is there any elevator specialist -Because elevator consists of many mechanical part, only specialist can deal with trouble quickly. -Only maintenance personnel with certificate can do maintenance job. 2)Relevant Maintenance Parts of Elevator -Parts of elevator is manufactured according design. Using corresponding parts when
Range of terms
doing maintenance job. It is difficult to maintenance without corresponding parts .
(Do not buy from outside.) (Maintenance)
3)Emergency phone number to contact when happens accident 4)Shortest time to get to spot when happens accident
(Periodic
check)
(Troubleshooting)
5)Standard parts *HYUNDAI elevator is class A company which has manufacture, installment, maintenance business.
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4)Manage Measure
5)Management of Maintenance Personnel The items about passenger in Remark should done by manage side
1.For safety of passengers, confirm all Warn signs and its position. Rules about
1.Check
Items in Machine Room
manufacture and 2.The elevator needs education training . NO.
management on law and Management Content
3.According to safety supervision rules ,check by self. Keep record in 2 years. 4.When finding trouble ,stop car and take proper measures. 5.Apply and take periodic inspect every year.
Periodic Check (Per/Month)
Items
Check Items
Remark
◆ Confirm Warn, Notes sign
1.0
1.1
Common items
◆If Warn, Notes sign is broken or off ,change new ones
◆ No obstacle Door to Machine Room ◆ Lighting facility
1/1
1/1
Passenger
1/1
Passenger
◆ Door locked ◆ No irrelevant device in machine room
According to law ,take corresponding punishment if not obey the above content.
1.2
Light ,ventilation in machine room
1.For safety of passengers, confirm all Warn signs and its position.
2.Chose maintenance personnel to check and manage elevator.
◆ No rain from windows and proof
1.3
Handwheel
Distribution Box
1.4
Control Panel
4.Keep cage clean. Take education about correct operation of elevator.
Rules for safety Please refer to"Notes in Operation" operation and 5.Light in elevator not belongs to maintenance range. Elevator operator can Management change light if happens abnormal situation. Ask for help of maintenance personnel when meets trouble.
◆ Fixed well
1/1
◆ No heat, vibration ◆ Switches work steadily
Passenger (Distribution Box)
◆ No aging .No not enough lubricant
1.5
Reduction Gear ◆ Abrasion and corrosion of gear surface has not effect on car running
1/3
◆ Abrasion of groove sheave should be within standard value
7.DO not let water drop in hoistway when cleaning. 1.6
Traction Machine
6.Clean sill. When there is obstacle in sill, it will cause trouble.
Elevator belongs to electronic product.
1/1
◆ Direction of handwheel ,brake release lever ◆ No damage and abrasion
3.When happens abnormal situation during running, inform maintenance personnel and take proper measure to prevent accident.
◆ Lighting and ventilation is good ◆ Keep temperature at 0-40℃
-Entered rope depth of groove -Height between 2 main ropes
sheave is above 1mm is within 2mm
1/6
Traction Sheave ◆ Rotate well ◆ No slide of rope when running ◆ Mount safety net
It can not guarantee quality when missing one of the above content.
◆ Fixed protection device of rope jumping
Job responsibility of manage personnel 1.Make elevator management rules 2.Keep record about elevator trouble and maintenance 3.Notes for emergency phone number when accident happens 4.Notes for emergency rescue when causing casualty 5.Notes for instruction about rescue 6.Notes for sticker about elevator management 7.Notes for elevator emergency key
1.7
◆ No abnormal heat Bearing
1/6
◆ No noise ◆ No oil on brake block ◆ All adjustment of brake should be within standard value
1.8
1/1
Brake ◆ No not enough contact area caused by abrasion ◆ No abrasion on brake block
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Operation Manual for Passenger Elevator
Operation Manual for Passenger Elevator
39
NO.
1.10
Traction machine
1.11
Governor
1.9
1.12
Items
Check Items
Guide sheave
Periodic Check (Per/Month)
Remark
NO.
◆ Abrasion of groove sheave should be within in standard value
◆ No aging and damage of button&switch
◆ Rotate smoothly
◆ Mark of switch should be clear
1/12
◆ No abnormal noise
2.4
◆ Protected by safety net
Car operation panel and indicator
Rope Gripper (For geared )
(Per/Month)
Remark
1/1
◆ Floor button is well ◆ Indicator is normal
Motor
Periodic Check
Items
Check Items
◆ No abnormal heat ◆ No abnormal noise
1/1
◆ No vibration noise caused by abrasion ◆ Normal work of safety gear ◆ No shaft damage
1/6
◆ Alarm device and interphone are normal
◆ Distance between hitch plate and rope is proper ◆ Inspection operation is normal
※ bell 2.5
ring when pressing alarm button
1/1
Interphone
※ Communication
among car , machine room, duty room is normal
1/3 2.6
Emergency stop switch ◆ Emergency stop switch is good(in key switch box)。
1/1
◆ Put the below sign in elevator where people can see
2.7
◆ T/M,C/P fixed well
1.13
Machine room
◆ No damping pad damage
Mark of Type,capacity
※Manufacture ※Capacity ※Speed(rated ※Emergency contact phone NO. ※Name
1/12
speed)※User rules
1/12
Passenger
of maintenance company
◆ Light is on when power cut
◆ No looseness and break of rope
2.8
Emergency lighting
◆ Intensity of illumination should be above 1LUX where the
1/1
distance is 2m away from the center of light.
2.Check
2.9
Items in Car Inside
NO.
Check Items
2.0
Common items
2.1
Car wall,ceiling and flooring
Items ◆ same standard as item 1.0 ◆
"
◆ No heavily distort, abrasion, rust, erasion, corrosion
Periodic Check (Per/Month)
1/12
Remark 3.Check
1/1 1/3
◆ Less than standard value (125mm) Horizontal distance between car and hoistway ◆ No looseness of landing apron
Passenger
NO.
Items in Car Top Items
Check Items
Periodic Check (Per/Month)
Remark
◆ can not use flammable material
3.0 ◆ No heavily distort, abrasion, rust, erasion, corrosion
Common items
◆ same standard as item 1.0 ◆
"
1/1
◆ Distance between hall door sill and car flooring is below 30mm
2.2
Car door and sill ◆ open/close door well
1/1
Passenger ◆ Function of emergency exit is normal
◆ No noise and door dropped caused by abrasion of gate guide shoe
3.1
Emergency Exit
◆ Open emergency switch and elevator stops
1/1
◆ The cover of emergency exit is good
◆ No looseness of gate guide shoe and its fixed part caused by abrasion
2.3
40
Open and close door
◆ Open/close door is normal by pressing open/close door button
Operation Manual for Passenger Elevator
1/1
3.2
◆ the function of switch is normal Emergency switch on car top
◆ turn off witch and elevator stops
1/1
Operation Manual for Passenger Elevator
41
NO.
Check Items
Items
Periodic Check (Per/Month)
Remark
NO.
◆ Distance between car and hall door is within 30mm
◆ Rotate smoothly Upper pulley of car
1/6 ◆ No abnormal noise
3.12
1/1
Hall door and sill ◆ Open/close door well ◆ No door dropped caused by abrasion of gate guide shoe
◆ No slide of rope
◆ Elevator can not run when interlock is open
◆ Abrasion of groove sheave should be within in standard value
※ Single
3.13
Interlock
3.14
Traveling cable
◆ Function is well. No obvious rust, corrosion of connection part
1/1
rope of broken wire number≤4,total broken wire number≤16
◆ Avoid abrasion
◆ No obvious distortion ,prolongation , rust of main rope
3.4
Remark
◆ No obvious abrasion, rust, corrosion
◆ Abrasion of groove sheave should be within in standard value
3.3
Periodic Check (Per/Month)
Items
Check Items
1/6
Rope of governor ◆ No obvious abrasion, rust, corrosion of connection part
1/6
◆ Avoid damage of cable connection part
◆ Double nut is fixed
◆ No crack,water leakage in hoistway
◆ Treatment of end terminal
◆ No other irrelevant device of elevator (fire sensor ,broadingcast)
3.15
Hoistway wall
4.Check
Items in Hoistway
1/12
Passenger
◆ No obvious abrasion of guide bush
3.5
3.6
1/3
Car Rail shoe ◆ Run smoothly ,no abnormal situation
Main rope
◆ Extension of each main rope should be equal
1/6
◆ Meet the demand of item 3.4
3.7 3.8
Load cell
Rail bracket
◆ well connection of device
NO. 4.0
Check Items Common items
4.1
◆ No obvious rust and corrosion
1/12
3.9
Parts of counterweight ◆ No obvious erasion
1/1
"
1/1
◆ well display on indicator ◆ Function is well
4.2
1/12
Remark
◆ No obvious aging , damage of button Hall Button and Indicator
◆ No looseness of connection ◆ No looseness of counterweight fix assembly
◆ same standard as item 1.0 ◆
1/1
Periodic Check (Per/Month)
Items
4.3
1/3
Emergency key device ◆ open/close door well ◆ Function of hall door is well. Triangle key
1/3
No obvious rust, corrosion, aging situation
◆ Run smoothly ,no abnormal situation
3.10
Upper pulley of Counterweight
5.Check
◆ No heavy abrasion of groove sheave
Items in Pit
1/6 NO.
◆ Rotate smoothly
5.1
◆ No looseness of switch connection
Check Items Common items
◆ Proper location of switch
3.11
1/3
UPPER F.L.S.
◆ No rust of switch connection part
42
5.2
Buffer
◆ Switch is normal
Operation Manual for Passenger Elevator
5.3
Rope of governor Governor tension
Periodic Check (Per/Month)
Items ◆ same standard as item 1.0 ◆ " ◆ No obvious of buffer base ◆ ◆ ◆ ◆ ◆
Remark
1/1
1/3
Oil of hydraulic buffer is enough No damage of spring of spring buffer No obvious noise, vibration when running Clearance of governor tension is not changed
1/3
No risk of rope jumping
Operation Manual for Passenger Elevator
43
NO.
Check Items
Items ◆ Keep clean
5.3
Flooring
Periodic Check (Per/Month)
Remark
1/1
◆ No water ◆ Sticker on switch is not loosen
5.4
Buttom F.L.S.
◆ Proper position of switch ◆ Function of switch is normal
1/3
◆ No rust of connection part of switch
5.5 5.6 5.7
Emergency Stop Switch in Pit Low pulley for car (If has) Compensating Chain (If has)
◆ No obvious rust and corrosion ◆ Function is normal ◆ No obvious abrasion of groove sheave ◆ Rotate well ◆ Extension of compensating chain is equal
1/3 1/12 1/6
◆ No damage of cable caused by friction
5.8
1/6
Traveling Cable ◆ No damage of cable end terminal and fixed part
►The above "Check Items" will change according to different project and technical update. The check of group control board, voice synthesizer, remote controller has another management operation. According to customer's demand, the installation of CCTV, Card system, air condition not belongs to management and quality control of HYUNDAI elevator.
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Operation Manual for Passenger Elevator