Process Plant Start-Up & Commissioning

Process Plant Start-Up & Commissioning I.

Introduction

II. II.

Proc Proces ess s Plan Plantt conf config igur urat atio ion n

III. III.

Post Post maint mainten enanc ance e inspec inspectio tion n of Equip Equipme ment nt cond conditi ition on

IV. IV.

Check Checklis listt for for cont control rollin ling g mai mainte ntenan nance ce activi activitie ties s

V.

Verifi Verifica catio tion n / valida validatin ting g equipm equipmen entt mainte maintenan nance ce comp complet letio ion. n.

VI.

Visu isual / phys hysica ical che chec cks.

VII. VII.

Clea Cleani ning ng stor storag age e tan tanks ks / vess vessel els s

VIII.

Leak te tests

IX.

Pressure testing

X.

Inst Instru rume ment nt perf perfor orma manc nce e / cont contro roll che check cks s

XI. XI.

Safe Safety ty Valv Valves es / Rel Relie ieff val valve ves s che check ckin ing g

XII.

Plant line-up

XIII.

DeDe-blin lindin ding acti activ vitie ities s

XIV. XIV.

Util Utilit ity y avai availa labi bili lity ty chec checks ks

XV. XV.

Stea Steam m / Air Air / Pow Power er syst system em chec checki king ng

XVI. XVI.

Fuel Fuel Avai Availa labi bili lity ty / lin line e che check cks s

XVII XVII..

Refr Refrig iger eran antt syst system em chec checks ks

XVIII.

Solv olvent syst ystem ch checks cks

XIX. XIX.

Pre-co Pre-comm mmiss ission ioning ing of of units units as per per Standa Standard rd Oper Operati ating ng Proce Procedu dure re

XX. XX.

No load load test testing ing of Pump Pumps s / Motor Motors s / Compre Compress ssors ors / turb turbine ines s

XXI. XXI.

Star Startt-up up – cold old circ circul ulat atio ion n

XXII.

Warming up

XXIII.

Feed he heater liline up up

XXIV XXIV..

Reac Reacto torr line line-u -up p afte afterr cata cataly lyst st che check ckin ing g

XXV.

Lin Lining ing out the proc rocess ess

XXVI XXVI..

Chec Checki king ng feed feed / pro produ duct ct qual qualit ity y

XXVI XXVII. I.

Auto Automa mati tic c con contr tro ol ch checks ecks..

XXVI XXVIII II..

Chec Checki king ng yie yield ld pat patte tern rn / prod produc uctt qual qualit ity y

XXIX XXIX..

Appl Applyi ying ng para parame mete terr corr correc ecti tion ons s

XXX.

Line up up DI DIDC system. Discussion / Summing up