Construction of Pantai 2 Sewage Treatment Plant, Federal Territory of Kuala Lumpur (Design & Build) Contract no: KeTTHA / JPP / RMK10 / 11 / K2
Project Briefing P2STP Half Day Seminar 2013 Presentation by by BEWG (M) Sdn. Bhd. Bhd.
Presenter Background
Mohd Subuki bin Fadzil joined BEWG as Chief Technical Officer. He obtained his Bachelor of Engineering in Civil C ivil Engineering from the University of Salford, United Kingdom. Mohd Subuki Fadzil has more than 23 years experience in civil engineering works especially in water related industry such as Water Treatment Treatment Plant, Waste Water Treatment Treatment Plant and River Beautification Works.
Presenter Background
Mohd Subuki Fadzil has served several established organizations such as; -
Public Work Department (JKR) under Water Supply Division.
- Antah-Biwa Antah-Biwater ter Shellab Shellabear ear Sdn. Sdn. Bhd., Bhd., a Turnkey Turnkey Contractor Contractor for for Rural Rural Water Water Supply Scheme throughout Malaysia. - Puncak Puncak Niag Niaga a Holdin Holding g Bhd., Bhd., as Proj Project ect Mana Manage gerr undert undertakin aking g the construction of Sungai Selangor Water Supply Scheme and Distribution Network in Selangor and Wilayah Persekutuan. - WWE Holdi Holding ng Bhd., Bhd., as as an Execu Executive tive Dire Directo ctorr and Project Project Dire Director ctor for for Jelutong Sewage Sewage Treatment Treatment Plant, Penang (biggest SBR Sewage Sewage Treatment Plant in Malaysia with a capacity of 1.2 million P.E.). - Ewaan Ewaan Glob Global al Compan Company y Ltd., Ltd., as a Senior Senior Projec Projectt Mana Manager ger for Saudi Saudi Company developing 4 million m2 of land in Jeddah J eddah and Riyadh.
Catchment Areas & Regional Plants
LOWER KERAYONG
Sewerage Catchments & Regional Plants Within DBKL
Pantai STP
Pantai 1 STP (0.4 Mil. P.E.)
Proposed Pantai 2 STP (1.4 Mil. P.E.)
Kuala Lumpur Jurisdiction
Pantai Catchment Area
Major Stakeholders
Government of Malaysia Ministry of Energy, Green Technology & Water (KeTTHA) Project Management Consulting Agreement
Sewerage Service Department (JPP)
BEWG Limited
Novation Agreement
Project Management
BEWG (M) Sdn. Bhd.
C&S, Geotechnical Architect Kuek Wee Chien Architect
Kumpulan Ikhtisas Projek (M) Sdn Bhd – MECIP (M) Sdn Bhd JV
Engineering and Environmental Consultants Sdn. Bhd.
QS
M&E
Perunding NFL Sdn. Bhd.
SMHB Sdn. Bhd.
Contractual relationships Functional relationship
Dilapidation P-CON Building Surveyors Sdn. Bhd.
Planner SS Planning & Consult
GBI Facilitator Prudenergy Sdn Bhd
Landscape
TIA Runding Trafik MZK Sdn. Bhd.
Licensed Surveyor GeoDatum Survey
PTA Design Sdn. Bhd.
Quality Professional & Excellent Sdn.Bhd.
EIA ASMA Environmental Consultancy Sdn. Bhd.
SubConsultant SMEDRIC
Comm. Plan
Process Design
Silver Kreatif Sdn. Bhd.
BEWG HQ
HAZOP ERM
Project Background Project Particular Project Title
Construction of Pantai 2 Sewage Treatment Plant, Federal Territory of Kuala Lumpur (Design & Build)
Owner
The Ministry of Energy, Green Technology & Water (KeTTHA)
Implementing Agency
Sewerage Services Department (JPP)
Project Management Consultant
Kumpulan Iktisas Projek (M) Sdn. Bhd. – MECIP (M) Sdn. Bhd. JV (KI-MECIP JV)
Design & Build Contractor
Beijing Enterprises Water Group Limited (BEWG)
Plant Capacity
1,423,000 PE
Treatment System
Advance A2O Biological Treatment System (Liquid Stream) with Mesophilic Anaerobic Digester (Solid Stream)
Contract Cost Date Letter of Acceptance
4 th July 2011
Date of Site Possession
28th July 2011
Overall Contract Period
Six (6) years
Construction Period
Four (4) years
Operation and Maintenance (O&M) for The Treatment Plant
Two (2) years from date of completion of STP th
Project Schedule
2011
2012
Year 1
2013
Year 2
2014
Year 3
2015
Year 4
2016
Year 5
2017
Year 6
2018
Year 7
Detailed Design
Temporary Treatment Facilities
STP Construction & Installation (Underground Structure)
27/1/2015 (flow in)
STP Construction & Installation (Aboveground Structure)
Construction of the Facilities
• • • •
CPC = Certificate of Practical Completion DLP = Defect Liability Period STP = Sewage Treatment Plant O&M = Operation & Maintenance
O&M and DLP of the Plant/STP
Defect Maintenance & DLP of the Facilities
Objectives
To improve treatment efficiency
Optimization of land use
Green Technology Application
To reduce pollution due to direct discharge to river/sea
Scope of Works
1
Site Preparation Works Decommissioning existing aerated lagoon with Desludging Site preparation Earthworks Excavation Works (deep excavation)
2
Construct & operate the Temporary Treatment Facility (TTF)
3
Geotechnical & Piling Works
Layout Plan
Scope of Works 4
Process Operation Works “ Equipment installation at Inlet Pump Station Pantai 1” “Preliminary Treatment” “Balancing Tank” “Advance A2O Tank” “Clarifier” “Sludge Holding Tank” “Sludge Thickener & Dewatering” “Sludge Anaerobic Digester with Biogas System” “Gas Storage Tanks” “ Odour Removal System” “Temporary Sludge Storage Facility” “Instrumentation System” “SCADA System”
Scope of Works
5
Infrastructure Works Road & Drainage works Water supply system Sewerage system Fencing Landscape works R.C. utility drainage
Scope of Works
6
Building Works Transportation Depot TNB Substation & Power house Guardhouse Garbage Collection Centre
7
Mechanical & Electrical Works, Building & Infrastructure Electrical Infrastructure External Fire Protection System
Scope of Works
8
“The Facilities”
Football Field Basketball Court Sepak Takraw Court Futsal Court Badminton Court Jogging Track & Training Station Playground Multipurpose/Community Hall Landscape
Scope of Works
9
Testing & Commissioning
10 Operation & Maintenance Plant Operation & Maintenance The Facilities Operation will be implemented by IWK Sdn. Bhd. for 2 years during the DLP period
Flow Diagram – Advanced Process A2O
Influent of Sewage Preliminary Treatment
Advanced A2O Bio-Reator
Clarifier
Sludge Treatment
Disinfection
Treated Effluent
Advanced A2O
ADVANTAGES OF ADVANCED A20
Able to treat and produce better effluent quality
High efficiency in removing nitrogen and phosphorus during the treatment process
The Operation System is more stable
Minimum waste sludge production
Small footprint
Minimum investment & operation cost
Advanced A2O
Bioreactor consists of : - Anaerobic Zone (A) – Anoxic Zone (A) – Aerobic Zone (O) - Can achieve BOD, Nitrogen, Phosphorus removal
Influent of Sewage
Nitrates Recycle Anaerobic Zone
Anoxic Zone
Aerobic Zone
Anoxic Recycle
Clarifier
Treated Effluent (Standard A)
Return Activated Sludge (RAS) Waste Sludge
Photographs – completed work - Contiguous Bored Piles
Photographs – completed work - Jet Grouting Columns
Photographs – work in progress - Soil Nail, & Shotcrete
Photographs – work in progress - Ground Anchor
Photographs – work in progress - Excavation
Photographs – work in progress - Clarifier Base Slab
Photographs – work in progress - Anti Flotation Anchor
Green Technology No.
Description
Remark (Savings)
1.
Biogas – Combined Heat & Power (CHP)
0.7 MW Power Generated ( ≡ 3,000 houses )
2.
Recycled Treated Effluent (Effluent Reuse)
2,000 m3/ day ( ≡ 5,000 houses – non-potable)
3.
Wastewater Source Heat Pump
1,200 kW (cooling load) ( ≡ 400 houses )
4.
Rainwater Harvesting
80 m 3 / day ( ≡ 200 houses – flushing )
5.
Solar Panel
200 kW ( ≡ 300 houses )
6.
Aquatic Skylight + Skylight
(300m + 200m) x 6m ( ≡ 30 kW - daytime)
Photographs – Aerial View
August 2011
November 2012
Photographs – Aerial View
August 2013
Photographs – Aerial View - Existing STP & Aerated lagoon
Future View of P2STP
Cross-Section View
Admin Building & Community Center
Admin Building for STP Main function of the building is to house the personnel and support activities that facilitate / support daily operation of the plant & green education. -- Administrative area -- Laboratories -- Auditorium & seminar rooms -- Exhibition area
Community Centre Kindergarten for the neighbourhood & multi-purpose hall for wedding receptions, meetings and other functions. - - The reception / Information counter, - - Management office, - - Cafeteria - - Surau - - Kindergarten
Outdoor Facilities
Basketball Court
Tennis Court
Jogging Track
Volleyball Court
Futsal Court
Football Field
Sepak Takraw Court
Children’s
Playground
For more information about the Project, please visit our website @ www.pantai2stp.com.my
