SAEP-309

Eng ngin ine eeri ring ng Proce Proc edu dure re SAEP-309 Inspection of Community and Operations Support Facilities Document Responsibility: Inspection Dept.

8 July 2008

Saudi Saudi Aramco Aramc o Desk DeskTop Top Standards Standards Table of Contents 1 2 3 4

Scope.................... Scope.................................. ........................... .......................... ............. Applicable Documents............... Documents..... ..................... ................... ........ Instructions........ Instructions........................ ............................. ......................... ............... ... Responsibilities...... Responsibilities................... ............................ .......................... ...........

Attachment I – Workflow Workflow Responcibilities..... Responcibilities.......... ..... Attachment II – Electrical Electrical Inspection Inspection Schedule Schedule of Community & Operations Support Facilities.............. Facilities............................. ........................... ............ Attachment III – Civil/Structural Civil/Structural Inspection Inspection Schedule of Community & Operations Support Facilities.............. Facilities............................. .......................... ........... Attachment IV – Reinforced Reinforced Concrete Concrete Classification Classification System..................... System................................. ............ Attachment V – Plumbing Inspection Inspection Schedule of Community & Operations Support Facilities.............. Facilities............................. .......................... ...........

Previous Issue: 30 June June 2004

2 2 3 6 12

13

18 20

21

Next Planned Update: 8 July 2013 Page 1 of 22

Primary contact: Mc Ghee, Patrick Timothy on 966-3-8736486 Copyright©Saudi Aramco 2008. All rights reserved.

Document Responsibility: Responsibility: Inspection Dept. Issue Date: 8 July 2008 Next Planned Update: 8 July 2013

1

SAEP-309 Inspection of Community and Operations Support Support Facilities Facilities

Scope This SAEP outlines inspection requirements for existing Community and Operations Support Facilities owned by Saudi Aramco (including projects not managed by PMT), specifies the organizations responsible for inspections of these facilities or ensuring that inspections are performed and establishes the inspection procedures and frequencies. This procedure does not cover co ver inspection requirements for Saudi Aramco Construction Camps operated by contractors, and Substations operated by Power Distribution Department.

2

Appli cable Documents The requirements contained in the following documents apply to the extent specified in this procedure. 2.1

Saudi Aramco References Saudi Aramco Engineering Procedure SAEP-20

Equipment Inspection Schedule

SAEP-317

Testing and Inspection (T&I) of Shell and Tube Heat Exchangers Exchangers

SAEP-1135

On-Stream Inspection Administration

Saudi Aramco Engineering Standards SAES-D-008

Repairs, Alterations and Re-rating of Process Equipment Equipment

SAES-M Series

Civil & Structural

SAES-P Series

Electrical Power Systems

Saudi Aramco General Instructions GI-1782.001

Testing, Inspection and Maintenance of Fixed Fire Protection Systems

Saudi Aramco Inspection Procedures 00-SAIP-51

Electrical Inspection

00-SAIP-75

External Inspection

00-SAIP-76

Worksheet Control and Tracking

Page 2 of 22


2.2


Industry Codes and Standards American Petroleum Institute API-510

Pressure Vessel Vessel Inspection Inspection Code: Code: In-Service In-Service Inspection, Inspection, Rating, Repair Repair and Alteration. Alteration.

API-660

Shell and Tube Tube Exchangers Exchangers

API-661

Air-Cooled Air-Cooled Heat Exchangers Exchangers for for General General Refinery Service

National Fire Protection Association NFPA 70

3

National Electrical Electrical Code Code

Instructions 3.1

Definitions 3.1.1

COMMUNITY FACILITIES include completed, operational facilities used by Saudi Aramco employees or their dependents such as schools, commissaries, office buildings, recreational facilities, residential facilities (under renovation/projects) medical facilities, barber and beauty shops, theaters and dining facilities. These include Saudi Aramco owned and maintained facilities. facilities. Leased facilities are only applicable if if Saudi Aramco provides maintenance.

3.1.2

OPERATIONS SUPPORT FACILITIES are Saudi Aramco facilities not included as part of hydrocarbon Processing Plant, Bulk Plant or Community facilities and whose proponent organization does not have its own inspection capability. They consist of, but are not limited to the following: 3.1.2.1

Maintenance facilities, such as the Northern Area and Dhahran Shops.

3.1.2.2

Training facilities, such as JSTC/ITC buildings.

3.1.2.3

Storage facilities, such as Material Supply warehouses and reclamation yards.

3.1.2.4

Miscellaneous facilities, such as aircraft hangars, passenger terminals, airstrips, helipads, hydroponics farms, communication installations, laboratories, fueling areas, office buildings and maintenance shops.

Page 3 of 22


3.2

3.3


3.1.3

MAJOR ALTERANTIONS are alterations or repairs, regardless of cost, for which an engineering design package consisting of one or more new or revised Saudi Aramco drawings are prepared.

3.1.4

NEW INSTALLATIONS are small projects which are usually managed by proponents (not by Project Management, PMT).

Coordination 3.2.1

The Inspection Units involved shall mutually agree on inspection boundaries, if a question arises as to which Inspection Unit has responsibility for a particular facility.

3.2.2

Each Inspection Unit shall prepare an equipment inspection schedule (EIS) which is a list of Community and Operations Support Facilities for which it is responsible for either by providing inspection coverage or ensuring inspections are performed by an approved inspection service provider. This EIS can be used to make sure that inspections are performed as set out in this SAEP. A copy of each EIS shall be provided to the Operations Inspection Superintendent in Dhahran. Each inspection unit is responsible for scheduling the facilities listed in the EIS and maintaining it in the corporate inspection program "System Assurance & Inspection of Facilities (SAIF)

3.2.3

Facilities outside the areas of responsibility responsibility as defined defined in Section 4 should be referred to the Operations Inspection Superintendent in Dhahran for coordination of required inspections.

3.2.4

Facility Operations Supervisors/Superintendents shall take action to correct deficiencies listed in inspection worksheets, even though the Inspection Unit making the inspections and issuing the worksheets is not in the same business line or organization.

Periodic Inspections 3.3.1

Electrical Inspections shall be scheduled and conducted on a 12, 24 or 36 month basis in accordance with EIS DE-093684 (Attachment II).

3.3.2

Civil/Structural Inspections shall be scheduled and conducted at least every five years in accordance with EIS DE-069699 (Attachment III). Additional inspections may be conducted at the request of the Facility Operations Supervisor/Superintendent or at the discretion of the Inspection Unit Supervisor.

Page 4 of 22


3.3.3


Plumbing Inspections shall be made made every two years in accordance with EIS DE-069700 (Attachment V) or at the request of the Facility Operations Supervisor/Superintendent, on the following facilities: • • • •

Multi-story office and computer buildings Medical facilities Schools Dining facilities

Plumbing Inspections on other facilities shall be scheduled and conducted at least every five years. 3.3.4

3.4

3.5

Mechanical equipment inspections shall be performed per Equipment Inspection Schedules as required by SAEP-20 SAEP-20 , , 00-SAIP-75 00-SAIP-75 and and as per attachment VI "Guidelines for Non-industrial Mechanical Equipment T&I's".

Other Inspections 3.4.1

Major alterations, repairs and new installations shall be inspected inspected at appropriate intervals during construction and upon completion. Scope and frequency of the inspections shall be at the discretion of the concerned inspection unit supervisor or inspection service provider based on the requirements of their contract. When inspections are performed by contractor inspectors they must be scheduled by a Release Purchase Order (RPO) or request for Inspection (RFI).

3.4.2

Special inspections inspections such as remaining life or condition assessment assessment of existing buildings or facilities can be requested by Facility Department Managers. The scope and scheduling of this inspection shall be at the discretion of the concerned inspection unit supervisor or inspection service provider based on the requirements of their contract.

Reporting and Follow Up 3.5.1

An Inspection Report shall be issued issued to the Facility Operations Supervisor/Superintendent identifying the results of the inspection.

3.5.2

Inspection Reports shall be made on Saudi Aramco Inspection Worksheets as per 00-SAIP-76 00-SAIP-76..

3.5.3

The Inspection Inspection Worksheets shall be issued to the Facility Operations Supervisor/Superintendent and the Facility Maintenance Supervisor.

3.5.4

Follow-up inspections inspections shall shall be required for each discrepancy after it has been corrected. Page 5 of 22


3.5.5

4


Inspection Worksheets shall be copied to to the the Area Area Loss Prevention Division, as appropriate.

Responsibilities The following Plant Inspection Units (PIU) will have the option to perform the inspection per the approved EIS or request the proponents use the Non-industrial Facilities (NIF) contract to perform inspections. The responsibilities for the NIF contract are shown in Attachment I workflow. User Departments will have to request to use the NIF contract in writing from the manager of ID. . 4.1

RT Refinery Inspection Unit Responsible for the inspection of the Community Fa cilities in Ras Tanura and the Operations Support Facilities within 2 km. of the plant and community boundaries, except those facilities highlighted as the responsibility of other Inspection Units and facilities inspected by Terminal Engineering Inspection Unit. This includes the RT Saudi Aramco Aramco airstrip, and Qatif Water Water Well (Plant 181).

4.2

Terminal Inspection Unit Responsible for the inspection of Operations Support Fac ilities in the RT and Juaymah terminal areas and everything on the south side of Gate 6 on Terminal Road.

4.3

Juaymah Gas Plant Inspection Unit Responsible for the inspection of Operation Support Facilities within 2 km. of the plant in addition to Qatif Injection/Reproduction Ethane Facility, except the Juaymah Tank Farm handled by Terminal Inspection and the Juaymah Stabilizer handled by NA Producing Ops.Eng. Department, Ras Tanura Corrosion Control & Inspection Unit.

4.4

Berri Gas Plant Inspection Unit Responsible for the inspection of Operation Support Facilities within 2 km. of the plant.

4.5

Northern Area Producing Ops. Eng. Safaniyah Insp. Unit Shall inspect Community Community and Operations Support Facilities at Tanajib and Safaniyah.

4.6

Northern Area Producing Ops. Eng. Department, Ras Tanura Corrosion Control & Inspection Unit Page 6 of 22



Responsible for the inspection of Operations Support Facilities in the vicinity of Ras Tanura Producing Department including Abu Ali, Abu Safah, Qatif, and Khursaniyah Producing areas (not covered by RT Refinery and Terminal Inspection Units), Juaymah Stabilizers and Qatif Injection/Reproduction Ethane Facility. 4.7

Abqaiq Plants Ops. Eng. Insp./Corr. Unit Responsible for the inspection of Community Facilities in Al-Farhah an d Abqaiq main camps, Abqaiq Bulk plant (PLT 279) in Abqaiq Community Industrial area, Industrial & Management Training Centers and Operation Support Facilities in Al-Farhah and Abqaiq main camps except for facilities belonging to North Ghawar Producing and Southern Area Pipelines Departments.

4.8

South Ghawar Producing Inspection Unit: Responsible for the inspection of Community and Ope rations Support facilities at Udailiyah/ Mubarraz / Al-Hassa community facilities as shown below: • • • • •

4.9

Al-Hassa, Mubarraz Sewage Treatment Plant Udailiyah Light Industrial Park and Camp facilities Hawtah Camp facilities Hawtah Sewage treatment Plant Hawtah Airstrip.

North Ghawar Producing Inspection Unit: Responsible for the inspection of Community and Ope rations Support facilities in Abqaiq, Ain Dar, and Shedgum area as shown below: • • • • •

• •

4.10

Abqaiq Airstrip Abqaiq Helipad next to Abqaiq GOSP-6 Abqaiq Sewage Treatment Plant Abqaiq Bulk plant next to Abqaiq GOSP-5 North Ghawar Administration Buildings in Abqaiq Main Camp, Shedgum and Ain Dar. Shedgum Mud Facilities Shedgum Water Booster stations #4 & 5 and their water wells.

Seawater Injection Inspection Unit: Responsible for the inspection of Community and Ope rations Support facilities near the seawater injection facilities in the Southern area as shown below:

Page 7 of 22

Document Responsibility: Responsibility: Inspection Dept. Issue Date: 8 July 2008 Next Planned Update: 8 July 2013 • •

4.11


Qurrayah Beach Facility Qurrayah Helipad.

Shedgum Gas Plant Ops. Eng. Insp. Unit Responsible for the inspection of Operation Support F acilities within 3 km. of the plant which include; • • • • • • •

4.12

Transportation Building Saudi Aramco Office Complex Communication Building Shedgum Storehouse Building and Yard Roads & Heavy Equipment Dept. Building and Facilities Southern Area Shop Building and Yards Helipad

Uthmaniyah Gas Plant Ops. Eng. Insp. Unit Responsible for the inspection of Operation Support Facilities within 3 km. of the plant, excluding the Southern Area Producing Maintenance shop and the sewage plant.

4.13

Jeddah Refinery Eng. Insp. Unit Responsible for the inspection of Community and Ope ration Support Facilities within 1 km. of the refinery, the marine facilities and all Saudi Aramco owned or maintained office buildings within the city of Jeddah.

4.14

Western Distribution. Inspection Unit Responsible for the inspection of Jeddah Training Ce nter and Community and Operation Support Facilities within 1 km. of the following loca tions: • • • • • • • • • •

Duba Bulk Plant Gizan Bulk Plant North Jeddah Bulk Plant Tabuk Bulk Plant Al Jouf Bulk Plant Turaif Bulk Plant Najran Bulk Plant Abha Bulk Plant Saudi Strategic Storage Program (SSSP-5) Saudi Strategic Storage Program (SSS-6)

Page 8 of 22


4.15


Central Distribution Inspection Unit Responsible for the inspection of the Community and Operation Support Facilities outside the Riyadh Refinery SSD fence including Riyadh ITC and the Al-Rabwah Compound and within 1 km of the following locations: • • • • •

4.16

North Riyadh Bulk Plant South Riyadh Bulk Plant Al Qassim Bulk Plant Saudi Strategic Storage Program (SSSP-1) Al Sulaiyal Bulk Plant.

Eastern Distribution Inspection Unit Responsible for the inspection of Community and Ope ration Support Facilities within 1km of the following locations: • • • • •

4.17

Al Hassa Bulk Plant Dhahran Bulk Plant & Dhahran Tank Farm Qatif Bulk Plant Qatif LPG Plant Safaniyah Bulk Plant

East West Pipelines Inspection Unit Responsible for the inspection of Community and Ope ration Support facilities within all East-West Pipeline pump stations and Pressure reducing Station (PRS-1).

4.18

Riyadh Refinery Eng. Insp. Unit Responsible for the inspection of Community and Ope ration Support Facilities within the SSD fence, except South Riyadh Bulk Plant.

4.19

Yanbu Refinery Eng. Insp. Unit Responsible for the inspection of Operation Support Facilities associated with the refinery and the refinery's marine terminal.

4.20

Yanbu Gas Plant Eng. Insp. Unit Responsible for the inspection of Community and Ope ration Support Facilities in the Yanbu area except those inspected by the Yanbu Refinery and Western Distribution Operations Inspection Units. This includes Al-Moajjaz Al-Moajjaz Marine Terminal (AMT).

Page 9 of 22


4.21


Rabigh Refinery Eng. Insp. Unit Responsible for the inspection of Community and Ope ration Support Facilities within 5 km. of the refinery including, the Industrial city and Rabigh Community Utilities.

4.22

Hawiyah Gas Plant (HGP) Inspection Unit Responsible for the inspection of Operation Support F acilities within 3 km. of the plant which includes facilities inside Saudi Aramco Office Complex such as Hawiyah Main Admin Office Building, Dining Building, Communication Building, and facilities outside HGP such as Gasoline S tation, Helipad, Fire Training Area, and Transportation Building. HGP Inspection Unit is also responsible for Hawiyah/Haradh Remote Operation, Maintenance Offices & Shelters.

4.23

Hawiyah NGL Recovery Plant Inspection Unit: Responsible for the inspection of Operation Support Facilities within 3 km. of the plant which includes facilities inside Saudi Aramco Office Complex such as Hawiyah NGL Recovery Main Admin Office Building and facilities outside including but not limited to Materials Handling areas, Secu rity offices, ISF buildings and facilities designated for future construction such as Dinning and Fire Station.

4.24

Shaybah Inspection Unit Responsible for the inspection of Community and Ope rations Support Facilities within the vicinity of Shaybah plants as well as other remote facilities under its responsibilities such as Residential & Industrial Complex, Communication Building, Airstrip, Aviation Facilities, Sewage Treatment Plant, GOSP-1, 3 and Central Producing Facility Buildings.

4.25

Haradh Gas Plant Inspection Unit Responsible for the inspection of Community and Ope rations Support Facilities within the vicinity of Haradh Gas Plant as well as other remote facilities under its responsibilities such as Bachelor Camp, Fire station, Transportation Building, Communication Building, Air Strip, Terminal Building, Sewage Treatment Plant, PDD and Storehouse Buildings.

4.26

Khurais Producing Inspection Unit Responsible for the inspection of the Community and Operation Support Facilities within the vicinity of the plant which includes facilities inside Saudi Aramco Office Complex such as KPD Main Admin Office Building, Dining Page 10 of 22



Building, Communication Building and facilities outside KPD such as Gasoline Station, Helipad, Fire Training Area, Materials Handling areas an d Transportation Building. 4.27

Inspection Department Dhahran Facilities Insp. Group Shall administer the non-industrial facilities contract and shall monitor the inspection of the non-industrial facilities in Dhahran area.

4.28

Facility Maintenance Supervisor Shall be responsible for notifying the appropriate inspection unit when work on major alterations, repairs or new work is started and completed.

4.29

Facility Operations Supervisor/Superintendent Shall issue Maintenance Work Orders or initiate design package requests to correct discrepancies that have been identified on Inspection worksheets.

4.30

Responsible Plant Inspection Unit Shall perform all inspections required by this SAEP or ensures inspections are performed by the proponents through the approved inspection service providers and maintain files on all inspections completed in SAIF.

8 July 2008

Revision Summary Major revision for redifining inspection responsibilities.

Page 11 of 22



Attac At tachm hm ent I – Workf Wor kf low lo w Respo Res ponc ncib ibilil ities it ies Load Equipment Inspection Dates, per EIS, in SAIF (DFIGC/PIU)

Equipment is defined as all facilities requiring periodic inspections.

Schedule Inspection (PIU, DFIGC, CISP)

Schedule periodic inspections in SAIF (DFIGC/PIU)

CISP CISP Contra Contracto ctorr Inspec Inspectio tion n Service Service Prov Provide ider r DFIGC DFIGC Dhahran Dhahran Facilities Facilities Inspection Inspection Group Coordinator PIU Plant In Inspect ection Un Unit RFI Request fo for In Inspection RPO RPO Rele Releas ase e Pur Purch chas ase e Ord Order er SES Serv ervice Entry ntry Sheet heet UD User Department WS W orksheet

Initiate RPO (UD)

Print out all equipment that is due or over due for inspection monthly from SAIF. (DFIGC/PIU)

Review/Initial RPO (PIU, DFIGC) Issue/Approve/Forward RPO to DFIGC (UD)

Email SAIF report to User Departments (DFIGC/PIU)

UD will email/fax the RPO to DFIGC for signature by CISP then return it similarly.

Perform Inspection (CISP)

Prepare & Issue WS after approval by DFIGC/PIU (CISP)

Yes

Discrepancies

No

Update & Issue Reports after approval by DFIGC/PIU (CISP)

Complete WS Items (UD)

Submit Timesheets to UD (CISP)

Issue RPO/RFI for reinspection (UD)

Initial timesheets (DFIGC & PIU)

Issue Service Entry Sheet (UD)

Page 12 of 22



Attac At tachm hm ent II – Elect ri cal Inspec Ins pecti ti on Schedu Sch edule le of Communi ty & Operations Operations Support Faciliti es SAUDI ARABIAN OIL COMPANY INSPECTION INTERVAL – MONTHS OSI T&I

EQUIPMENT

INSPECTION PROCEDURE

1.0 SCOPE This Equipment Inspection Schedule (EIS) covers the electrical external external inspections required by SAEP309. This ElS is to insure that the electrical electrical system of a facility is adequately inspected. inspected. The requirements are listed in order of priority for public safety.

2.0 INSPECTION INTERVALS & DETAILS

INSPECTION INTERVAL will be by building category:

NR

12

CATEGORY I

A building where large numbers of people gather, i.e., schools, office buildings, etc.

NR

24

CATEGORY II

A building that houses equipment or materials representing substantial capital investment but is relatively unattended, i.e., warehouses, storehouses, etc.

NR

36

CATEGORY III

A building that is normally unoccupied and contains materials representing small capital investment.

NR = Not Required

NO. REVISIONS

3

Opers. Insp. Supr.

DATE

BY

DESCRIPTION DESCRIPTION

CHECKED

CHECKED

APPROVED

INCORPORATED INTO SAEP-309

Opers. Insp. Supt.

EQUIPMENT INSPECTION SCHEDULE

ELECTRICAL INSPECTION OF COMMUNITY AND OPERATIONS SUPPORT FACILITIES SAUDI ARABIA

Chief Insp. Engr.

PLANT NO. ALL J.O.

INDEX

A

DRAWING NO.

DE-093684

SHT. NO.

REV. NO.

1 OF 5

3

B.I.

Page 13 of 22



Attachment II (Cont'd) SAUDI ARABIAN OIL COMPANY INSPECTION INTERVAL – MONTHS OSI T&I

EQUIPMENT

2.1

FIRE DETECTION AND ALARM SYSTEM; AND ELECTRIC DRIVEN FIRE PUMP

NR

Per Sect. 2.0

Refer to G.I-1782.001

2.2

EMERGENCY AND EXIT LIGHTS

NR

Per Sect. 2.0

Refer to 00-SAIP-51 NFPA 70

NO. REVISIONS

3

Opers. Insp. Supr.

DATE

BY


INSPECT for: Test records from operating proponent indicating periodic functional functional checks. Integrity of wiring. Additions to system. Power source integrity (AC & Battery). Number and Location Location of smoke and heat heat sensing devices. Smoke and heat sensing device integrity. Alarm and acknowledgment function of system.

INSPECT for: Operation. Number and location location of emergency and exit exit lights. Power source integrity. (AC & Battery) Lamp integrity. Dual power source. Arabic and English lettering. Inspection Tag – current Lights and Signs – unobstructed


CHECKED

CHECKED

APPROVED


Opers. Insp. Supt.



Chief Insp. Engr.

PLANT NO. ALL J.O.

INDEX

A

DRAWING NO.

DE-093684

SHT. NO.

REV. NO.

2 OF 5

3

B.I.

Page 14 of 22




EQUIPMENT

2.3

EMERGENCY GENERATORS AND TRANSFER SWITCHES/UPS

NR

Per Sect. 2.0


2.4

LIGHTING AND DISTRIBUTION PANELS

NR

Per Sect. 2.0


NO. REVISIONS

3

Opers. Insp. Supr.

DATE

BY


INSPECT for: Records of test operations. Integrity of wiring Battery maintenance. maintenance. Shutdown Devices. Contact condition. Equipment labels. Equipment & panelboard grounding Scheme of operation. Protective equipment ratings. Warning signs - Danger, etc.

INSPECT for: Panel Identification Abnormal heating of connections and terminals. Correct rating of all protective devices (e.g., fuses, GFIC, circuit breakers, O/L heaters, etc.) Bushing and insulator cleanliness. Bushing and Insulator condition Connections condition Panelboard circuit directory Panelboard grounding Wire color coding Unused Openings Sealed.


CHECKED

CHECKED

APPROVED


Opers. Insp. Supt.



Chief Insp. Engr.

PLANT NO. ALL J.O.

INDEX

A

DRAWING NO.

DE-093684

SHT. NO.

REV. NO.

3 OF 5

3

B.I.

Page 15 of 22




EQUIPMENT

2.5

LIGHTING SYSTEMS AND WALL DEVICES

NR

Per Sect. 2.0


2.6

TRANSFORMERS

NR

Per Sect. 2.0


NO. REVISIONS

3

Opers. Insp. Supr.

DATE

BY


INSPECT for: Correct lamp wattage. Complete fixture assembly. Broken sockets. Damaged or dirty reflectors. Adequate supports. Over-heated or burned wiring. Switches in good working order. Correct receptacle polarity. Outdoor and bath ground fault receptacle operation. Worn or improper extension cords. Convenience outlet identification Untapped and incorrect wire splicing Installation / mounting of lights and wall devices.

INSPECT for: Correct Type (Outdoor/Indoor) Integrity of Enclosure (Corrosion) Correct Rating of Protective Devices Record of insulating oil tests Cable termination integrity Bushing and insulator cleanliness/integrity cleanliness/integrity Ground connections integrity Area Housekeeping Cooling Fan operation


CHECKED

CHECKED

APPROVED


Opers. Insp. Supt.



Chief Insp. Engr.

PLANT NO. ALL J.O.

INDEX

A

DRAWING NO.

DE-093684

SHT. NO.

REV. NO.

4 OF 5

3

B.I.

Page 16 of 22




EQUIPMENT

2.7

JUNCTION BOX ENCLOSURES

NR

Per Sect. 2.0


2.8

CABLE AND CONDUIT SYSTEMS

NR

Per Sect. 2.0


NO. REVISIONS

3

Opers. Insp. Supr.

DATE

BY


INSPECT for: Proper Identification Covers - in place with proper sealing Unused Openings sealed Excessive corrosion Approved Area use Moisture evident and source Adequate support Cover thread lubrication Grounding Adequate

INSPECT for: Adequate supports Proper Materials employed Continuous unbroken runs for each termination Excessive corrosion Physical damage Seals in Classified Areas Non-engineered installations installations Grounding Adequate


CHECKED

CHECKED

APPROVED


Opers. Insp. Supt.



Chief Insp. Engr.

PLANT NO. ALL J.O.

INDEX

A

DRAWING NO.

DE-093684

SHT. NO.

REV. NO.

5 OF 5

3

B.I.

Page 17 of 22



Attac At tachm hm ent III – Civi l/St ruct ru ct ural ur al Insp In sp ectio ect io n Sched Sc hedul ul e of Communi ty & Operations Operations Support Faciliti es SAUDI ARABIAN OIL COMPANY INSPECTION INTERVAL – MONTHS OSI T&I

EQUIPMENT

1.0

CONCRETE STRUCTURES

NR

60


INSPECT for: Review drawing and specifications specifications Signs of soil failure/settlement failure/settlement at structure area Drainage around structure area Structure is effectively supporting load/working as intended Signs of Overstressing Signs of Impact Damage Signs of Surface Deterioration Signs of Internal Steel Corrosion Structure Defects; Cracking Delamination Spalling Breaking Grouting deterioration; Cracking Separation Breaking/Spalling

CLASSIFICATION CODES Structure Defects and Grouting Deterioration should be given a Classification code at each inspection interval in accordance with Attachment III of SAEP-309.

NO. REVISIONS

3

Opers. Insp. Supr.

DATE

BY


CHECKED

CHECKED

APPROVED


Opers. Insp. Supt.


CIVIL/STRUCTURAL INSPECTION OF COMMUNITY AND OPERATIONS SUPPORT FACILITIES SAUDI ARABIA

Chief Insp. Engr.

PLANT NO.

INDEX

DRAWING NO.

ALL

A

DE-069699

J.O.

SHT. NO.

REV. NO.

1 OF 2

0

B.I.

Page 18 of 22



Attachment III (Cont'd) SAUDI ARABIAN OIL COMPANY INSPECTION INTERVAL – MONTHS OSI T&I

EQUIPMENT

2.0

STRUCTURAL STEEL STRUCTURES

NO. REVISIONS

3

Opers. Insp. Supr.

DATE

NR

60


INSPECT for: Review drawings and specifications specifications In-place steel is plumb and level Steel distortion Bolted connections Material Type Size Quantity Tension Welded connections Corrosion Cracking Repairs Corrosion Type of corrosion Any loss of metal, to what extent Coatings Coating required Correct application Acceptable/Not Acceptable/Not Acceptable Fireproofing Fireproofing required Correct application Acceptable / Not Acceptable Ladders and Walkways Plumb and Level Connections Grating secured Grounding Connections Secure

BY


CHECKED

CHECKED

APPROVED


Opers. Insp. Supt.


CIVIL/STRUCTURAL INSPECTION OF COMMUNITY AND OPERATIONS SUPPORT FACILITIES SAUDI ARABIA

Chief Insp. Engr.

PLANT NO. ALL J.O.

INDEX

A

DRAWING NO.

DE-069699

SHT. NO.

REV. NO.

2 OF 2

0

B.I.

Page 19 of 22



Attac At tachm hment ent IV – Reinf orced or ced Concr Con cr ete Class Cl assif if ic ation ati on System Sys tem Classificatio n Code

Inspection Status Concrete

0

Appears to be in good condition. Foundation is serviceable.

1

Hairline cracking. Small, random cracking is visible. visible. No evidence of concrete delamination. delamination.

2

Vertical/horizontal cracks with signs of internal corrosion. Small cracks are visible and cracks form a pattern outlining the reinforcing steel beneath the concrete surface. surface. No evidence of concrete delamination. delamination.

3

Significant cracking with internal corrosion. Cracks are visible and are beginning to open and gain width. Distinctive cracking pattern is present. Evidence of some delamination delamination may be present.

4

Severe cracking and extensive corrosion. Cracks are large, continuous, and numerous. Large areas of the concrete surface show delamination. Removal of delaminated delaminated sections expose heavily corroded rebar. Breaking and spalling spalling may be occurring.

5

Failure. Concrete show deterioration to the extreme that it no longer serves as designed. It is unsafe. Large sections may be cracking, cracking, breaking and separating. Grout

6

Appears to be in good condition. No damage.

7

Grout cap cracking. Grout shows numerous cracks and the cracks have a degree of width.

8

Grout cap separation. The grout cap is no longer bonded to the concrete.

9

Grout cap breaking/spalling. Grout cap sections have broken loose and fallen away from the concrete. The concrete surface is exposed.

10

No grout present.

Page 20 of 22



At tachm tac hm ent V – Plum bing bi ng Inspec Ins pecti ti on Schedu Sch edule le of Communi ty & Operations Operations Support Faciliti es SAUDI ARABIAN OIL COMPANY INSPECTION INTERVAL – MONTHS OSI T&I

EQUIPMENT

PLUMBING INSPECTIONS

NR

24


INSPECT for: Piping, Fittings Corrosion Leaks Supports Correct Material Applications Pumps, Filters, Water Heaters Corrosion Leaks Functional Test Cross Connections Do any exist Back flow prevention devices present

NO. REVISIONS

3

Opers. Insp. Supr.

DATE

BY


CHECKED

CHECKED

APPROVED


Opers. Insp. Supt.


PLUMBING INSPECTION OF COMMUNITY AND OPERATIONS SUPPORT FACILITIES SAUDI ARABIA

Chief Insp. Engr.

PLANT NO. ALL J.O.

INDEX

A

DRAWING NO.

DE-069700

SHT. NO.

REV. NO.

1 OF 1

0

B.I.

Page 21 of 22



At tachm tac hm ent VI- Guid elines eli nes for fo r In spect sp ectio io n of o f non n on-in -indu dust st rial ri al Mechan Mec hanic ical al Equipment Equipment Type 1

Vessels: Air Receivers Air Dryers Vacuum Separators Filters Water containers

OSI OSI program is based on the corrosion class. Refer to SAEP-1135 for SAEP-1135 for details.

External Inspection Visual inspection for mechanical damage, insulation and or coating damage or failure.

Internal Inspection 1. Visual Inspection for internal corrosion, mechanical damage, coating failure etc. 2. Perform NDT methods as required. Internal inspection is exempt for containers and pressure vessels that meet the criteria listed in API 510 Appendix A:

2

Tanks: Fuel Tanks (Gasoline, Diesel) Water

OSI program is based on the corrosion class. Refer to SAEP-1135 for SAEP-1135 for details.

Visual inspection for mechanical damage, insulation and or coating damage or failure, external leaks.

1. Visual Inspection for internal corrosion, mechanical damage, coating failure etc. per API 653 and SAES-D-108 SAES-D-108 2. NDT methods methods as required. Note: Note: OSI shall be substituted where physical access is not practicable.

3

Heaters: Water heaters


Visual for mechanical damage, insulation and or coating damage or failure, external leaks

Internal inspection Shall be substituted by OSI if the hot water storage tank is heated by indirect means:Heat input<200 000 btu/hr Water Temperature< 210°F Water containing capacity is limited to 120 gallons

4

Heat Exchangers: Exchangers Economizers Chillers Cooling Towers Condensers


Visual for mechanical damage, insulation and or coating damage or failure, external leaks

Internal inspection per API 510. API-661, SAEP-317 SAEP-317 & & SAES-D-008.. SAES-D-008 Visual Internal inspection for fouling, mechanical damages and corrosion. NDT: Boroscoping, MFL/Eddy current testing.

Page 22 of 22

SAEP-309

Recommend Documents