“E-lan” GMK3050
TRAINING INSTITUTE
“E-lan” Schematic Organization
• • • • •
Main Structure
Section Structure
Carrier Location Map S/S Location Map *Extensions Map *Other Components *Section Contents
• Section Title Page • Section Contents Page • Schematic Print Pages (Blatts)
* These E-lan Sheets may be found on other GMK machines using E-lan. However the GMK3050 does not use these pages.
“Elan” Schematic Drawings
The schematic presentation is in A4 format and consists of multiple pages. The first few pages give a graphic view of the crane divided into major components or assembly groups. 1. 2. 3. 4. 5.
Carrier chassis Carrier Cab Turntable Superstructure cab Telescopic boom
All major assembly groups are then given an identity/location code. Example: Carrier frame = + BE502 for two axles & +BE506 for six axles The carrier frame is sub-divided into specific location areas with individual identification/location codes. Example: UR1 Additional component identification/ locations are also given enclosures with abbreviated identification/location codes and a listed description. Example: .AK1 = Stabilising /outrigger control unit -left. The driving cabs are also sub-divided into component areas and given abbreviated identification/location codes. Example: Carrier cab = +BE 550. . A4 = module within cab The component identification/location area code is shown on the bottom right of the page directly beneath the function group. Should a component have another location the identification/location codes are listed beside the component item on the schematic drawing; these codes can be used to locate the components on the crane relative to the assembly group guides. Example: Of information in bottom right corner right corner of each page
Function group: =Swing gear
=23 +BE630.A1
Location: =Superstructure cab module/insert .A1
Blatt 3 10 Bl
Page 3 of 10 pages
The schematic content is divided into function groups and given a prefix code. These are all listed on a single page with a description. Example: = 01 Diesel engine installation, superstructure. As the function group schematic is nearly always multiple pages the function group code can also be found on individual pages of that group.
The first cover page of any function group contains the prefix code and the title of the function group. The second page shows the scope or index of the function group with a brief content description against the page number. The following pages contain the schematic drawing, which is divided into sections. It is often necessary to view several pages to follow any individual circuit. As the crane functions are often interactive it may also be necessary to view pages of another function group to see the circuit interaction.
The schematic page is given vertical alphabetical (A – F) and horizontal numerical (1 – 8) grid reference. The alphabetical reference is not used. The schematic drawing area extends from grid line 1 – 7. Grid line 8 is reserved for component descriptions and has vertical numerical reference 1 – 10. Component functions that require a description are contained within numbered brackets < > on the schematic. The bracketed number is then referred to in the description column for its particular function. Cables/wires that continue to other pages are given identification of the continuation by group/page and grid line as required; there may also be a signal number with a +BE code and a destination terminal reference. The signal number is for continuation identification only; it is not a wire number. Later Elan schematics have less signal numbers and also give the wire termination with module/insert/terminal box identification, then function group, page & grid reference.
Example:
Module/insert/terminal box identification
A1 =03/6.1 Function group
Page
Always look for the function group first, then page and grid line number Then scan the grid line for the location – It should be bidirectional to the origin
Page grid line
Example:
No function group information prior to / indicates that the continuation is within the same function group. Look at page 12-grid line 1
/12.1 20 +BE550 .A2 –X40 3
Signal number – Not wire number
Location = Carrier cab – Module/insert .A2 – Connected to Plug/terminal – X40 pin 3
Special prefix symbols are used to indicate information application: • • •
Function group (=) Location of component (+) Component ( )
Example: =03 is lighting on carrier Example: +BE550.S1 is carrier cab connections Example: -K1 is a relay
Prefix letters are also used to identify individual types of component, some of the most common are listed: B E G H K
= Sensors = White lights = Battery/generator = Warning light = Relay
M R S X Y
= Motor = Resistor = Switch = Terminal/plug = Solenoid
The schematic is drawn in principle with the power supply path beginning at the top of the page and the ground path at the bottom. Later Elan schematics have dedicated pages for both power supply and ground terminations. Terminal boxes prefix (V) and PVC multi-core cables are now used instead of a traditional wiring harness. Cables of 2,3,5,7,12,15,25 & 55 core are used. The cables have wire numbers and all cables other than two core have one brown wire that is used as ground.
Relays: Relays from Bosch, Siemens & Telemecanique can be found. Telemecanique has been used to replace Siemens in later models because it is power rated at 28 volts, socket mounted, has better contact utilisation & capacity increase. Bosch relays only have a single leg contact configuration and are dual function, N/O or N/C. Although both are shown on the configuration drawing, only the application used will be drawn in the schematic circuit. Terminal identification for Bosch Example:
The contact configuration is drawn at the bottom of the page. This information will denote that the actual contact can be found in grid line 2 on the page.
86
86 = power to coil
85
85 = ground for coil
87a = N/C
87a 2 87
30
30 = Common 87 = N/O
Bosch Micro Relays Example:
A1
1 = power to coil
A2
2 = ground for coil
4 = N/C
4
5
3
3 = Common 5 = N/O
Siemens & Telemecanique Relays Siemens relays have only one function per contact leg, either N/O or N/C. The contact configuration may vary depending on requirements and can be 4 or 8 contact sets per relay. Telemecanique relays are used in a 4 contact configuration with the availability of dual functions per contact leg. As the relays have multiple contact legs it is not possible to draw the schematic and keep the complete set of contacts associated with the actuating coil together. Subsequently, you will see the drawing of the actuating coil with the complete contact configuration drawn at the bottom of the page, beneath or adjacent to the actuating coil. The contact configuration contains location information that will allow you to find the actual contacts that are now drawn as single items within the schematic. The system is bi-directional and against any set of contacts there will be location information to locate the actuating coil.
Terminal identification for Siemens Example:
The contact configuration is drawn at the bottom of the page
1 = power to coil
A2
2 = ground for coil
13
14
21
22
33
44
43
44
2
13
14
3
21
22
=33/3.4
33
34
/4.1
43
44
The first digit of the contact numbers only indicates the numerical reference of the relay contact legs
The information preceding the contacts is the location guide for the contacts in the schematic
A1
The second digit of the contact numbers indicates the contact status…3 & 4 = N/O …1 & 2 = N/C
Contact 13/14 in grid line 2 of this page
Contact 33/34 in function group =33 on page 3-grid line 4 Contact 43/44 on page 4-grid line 1 of this function group
Telemecanique Relays Telemecanique relays have multiple contact legs with dual function in both N/O and N/C configurations if required. The typical application is with 4 sets of contact legs. The contact configuration will be drawn below or beside the relay-actuating coil. Terminal identification for Telemecanique Example: A1
1 = power to coil
A2
2 = ground for coil
12
14
11
22 The first digit of the contact numbers only indicates the numerical reference of the contact legs
24
21
32
34
The second digit of the contact number indicates the contact status… 1 & 2 = N/C … 1 & 4 = N/O
31
42
44
41
12 5
Contacts in grid line 5 of this page 14
11
22 The information preceding the contacts is the location guide for the contacts in the schematic
/5.2 24
21
Contacts in page 5 - grid line 2 of this function group
32 /6.5 34
31
42 =47/4.3 44
41
Contacts in function group =47 on page 4 - grid line 3
Carrier Location Map 1
2
3
4
5
6
7
+BE 503
Fur diese UnterLogan behalten wir uns alls R
8
+BE550 A
A
.A1
.A2
.A3
.AL .A4 .LS
.V8 .UR1
B
.AK2 .V6
.UR2
.UR3
.UR4
.UR5
+BE 503
.V3
B
.V2 .A5
.V1 .UM1
.UM2
.UL1
.UL2
.SR
.UM3
.UM4
.UM5 .A6 .S1 .B1
.UL3
.UL4
.AK2
C
.UL5
.V4.V7 .V5
KRANTRAGER
FAHRERHAUS
CARRIER
DRIVERSCABINE
+BE 503
+BE 550
D
Freigab e: 25.0 4.9 5
D
E
Microfilm
CA D - ZEIC HNUN G
GROVE MOBILKRAN
C
.V1 - .V8
VERTEILERKASEN
TERMINALBOXES
.A1 - .A6
MODULE
PANEL MODULES
.UL1 - .UL5
SEKTIONEN KRANTRAGER LINKS
SECTION CARRIER LEFT
.AL
KABINENELEMENTE
CABINELEMENTS
.UM1 - .UM5
SEKTIONEN KRANTRAGER MITTE
SECTION CARRIER MIDDLE
.LS
LENKSAULE
STEERINGCOLUMN
.UR1 - .UR5
SEKTIONEN KRANTRAGER RECHTS
SECTION CARRIER RIGHT
.S1
SCHNITTSTELLE
CONNECTIONS
.SR
SCHLEIFRINGKORPER
SLIPRINGS
.AK1 - .AK2
ABSTUTZKASTEN
STABILIZINGBOXES
B1
STObSTANGE
CARRIER LIGHTS FRONT
A
A
A E
F
F
3 392 0 D 0 C 3 448 4 0 B 3 447 9 0 Z us t. A n d e ru n g s-N r. A n z a h l
2 1 .0 4 .9 5 0 2 .0 9 .9 4 2 9 .0 6 .9 4
po s po s po s Na m e
D a tu m Na me Ge s. P lo t
2 7 .0 9 .9 3 P O S IM A
B e n en nu ng
2 5 .0 4 .9 5
P lo td a tum
p o s tm a
A uf tra g s - N r.
K en w o rt
PLA N, E-SC H ALT5
4
=0 2
Z e ic h nu ng s - N r.
DEISEL- MASCHINEN-ANLAGE UW
E r s.d .
Ers.f.
3
2
GMK
STR
U r sp r.
1
800
FHG
A b t.
F 3
TK 4
6
7
B la tt 1 1 5 B l.
8
Superstructure Location Map Fur diese UnterLogan behalten wir uns alls Reichts vor, auch fur den Fell der Potenterteilung oder Gebrauchemusteintragung. Sie darf ohne unsre vorherige schriftliche Zustimmung weder vervielfaltigt noch sorestwie benutzt, noch Dritten zuganglich gemacht werden.
1
2
3
4
5
6
7
8
+BE630
+BE600
.AL
.V7 .V2 .VB2 .VB1 .V1 -M1 -V3 .GZR
A
A
-A103 -A102 .A1 .A2 .A3 .A4
B
B
+BE620
.KL
.K5
.KR
Freigabe: 25.04.95
CA D - ZEICHNU NG
GROVE MOBILKRANE GmbH
.A5
C
C
-X201,202
.VB3
.V8 -A114 -A111
.V6
-X101,102 .V5 .GZL.V4 -X203
-101
-A104
DR EHT ISC H TU R NTA BLE +BE 60 0
TELESKOPA US LE GER B OO M S +B E 70 0
KR ANK ABINE CR ANE DR IV E RSC ABIN +BE 63 0
HIFLSH UBTRAGER AU XILIARYHO IST +BE 62 0
D
D
.V1 - .V8
VERTE ILER KA STEN
.G ZR
G EGN GEWIC H TSZYL. C OU N TERW EIGHTCYL. R IG HT
RE CHT S
.A1 - .A 8
MO DU LE
PAN EL MO DU LES
-A102
DR U CK AU FN EHME R
P RESSURE SE NSER
.KR
KRAN SITZ
CRA NED R IV ER SEAT -A103
REC HTS
RIGHT
G EGN GEWIC H TSZYL. C OU N TERW EIGHTCYL.
.G ZL
E
TERM IN ALBO XE S
LIN KS
L EFT
.VB 1 - .VB3
VEN TILBLO CK E
VALV ES
-A 101
M ESSW E RTSE NDE R
X101, 200 - 300STE CKV ERB IN DUN G
CRA NED R IV ER SEAT
LIN KS
LEFT
.KS
KRAN SITZ
CRA NED R IV ER SEAT
.AL
KABINE NELE ME NTE
P RESSURE SE NSER
W INK LE / L AN GE
A NG LE / LENG H T
-A111
KAB ELTR OM M EL
C ABLE DRU M
-A114
KAB ELTR OM M EL
E
TELE
P LU GS O ILRAD IATO R
O LKUH LER
-M 1
KRAN SITZ
.KL
DR U CK AU FN EHME R
-A104
Microfilm
CAB IN ELEM ENTS
TELE
F
A 3 4484 3 Z us t. A n d e ru n g s -N r. A n z a h l
A 1 9 .0 9 .9 4
1
po s po s
D a tu m Na me
P O S IM A
po s Na m e
Ge s. P lo t
p o s tm a
P lo td a tum
GMK
SKS Ers.f.
3
E r s.d .
4
2 - 4
-X201,202 STE CKVE RBER BING UN GC ON N ECTOR S
F
A uf tra g s - N r.
K en w o rt
AnLag enkennzeichn ung
Z e ic h nu ng s - N r.
Ortskennzeichen OW 5
1
A
B e n en nu ng
U r sp r.
2
T ELE C ABLE DRU M T ELE
A 1 9 .0 9 .9 4
1
2 - 4
FHG
6
800
A b t.
F 3
TK 4 7
8
B la tt 2 2 B l.
Superstructure Location Map Fur diese UnterLogan behalten wir uns alls Reichts vor, auch fur den Fell der Potenterteilung oder Gebrauchemusteintragung. Sie darf ohne unsre vorherige schriftliche Zustimmung weder vervielfaltigt noch sorestwie benutzt, noch Dritten zuganglich gemacht werden.
1
2
3
4
5
6
7
8
+BE630
+BE600
.AL
.V7 .V2 .VB2 .VB1 .V1 -M1 -V3 .GZR
A
A
-A103 -A102 .A1 .A2 .A3 .A4
B
B
+BE620
.KL
.K5
.KR
Freigabe: 25.04.95
CA D - ZEICHNU NG
GROVE MOBILKRANE GmbH
.A5
C
C
-X201,202
.VB3
.V8 -A114 -A111
.V6
-X101,102 .V5 .GZL.V4 -X203
-101
-A104
DR EHT ISC H TU R NTA BLE +BE 60 0
TELESKOPA US LE GER B OO M S +B E 70 0
KR ANK ABINE CR ANE DR IV E RSC ABIN +BE 63 0
HIFLSH UBTRAGER AU XILIARYHO IST +BE 62 0
D
D
.V1 - .V8
VERTE ILER KA STEN
.G ZR
G EGN GEWIC H TSZYL. C OU N TERW EIGHTCYL. R IG HT
RE CHT S
.A1 - .A 8
MO DU LE
PAN EL MO DU LES
-A102
DR U CK AU FN EHME R
P RESSURE SE NSER
.KR
KRAN SITZ
CRA NED R IV ER SEAT -A103
DR U CK AU FN EHME R
P RESSURE SE NSER
REC HTS
RIGHT -A104
W INK LE / L AN GE
A NG LE / LENG H T
KRAN SITZ
CRA NED R IV ER SEAT
LIN KS
LEFT -A111
KAB ELTR OM M EL
KRAN SITZ
CRA NED R IV ER SEAT
G EGN GEWIC H TSZYL. C OU N TERW EIGHTCYL.
.G ZL
E
TERM IN ALBO XE S
LIN KS
L EFT
.VB 1 - .VB3
VEN TILBLO CK E
VALV ES
-A 101
M ESSW E RTSE NDE R
X101, 200 - 300STE CKV ERB IN DUN G
E
.KS
TELE
P LU GS .AL
O ILRAD IATO R
O LKUH LER
-M 1
.KL
KABINE NELE ME NTE
-A114
KAB ELTR OM M EL
Microfilm
CAB IN ELEM ENTS
TELE
F
A 3 4484 3 Z us t. A n d e ru n g s -N r. A n z a h l
A 1 9 .0 9 .9 4
1
po s po s
D a tu m Na me
P O S IM A
po s Na m e
Ge s. P lo t
p o s tm a
P lo td a tum
GMK
SKS Ers.f.
3
E r s.d .
4
C ABLE DRU M 2 - 4
T ELE
2 - 4 F
A uf tra g s - N r.
K en w o rt
AnLag enkennzeichn ung
Z e ic h nu ng s - N r.
Ortskennzeichen OW 5
1
A
B e n en nu ng
U r sp r.
2
T ELE
-X201,202 STE CKVE RBER BING UN GC ON N ECTOR S
A 1 9 .0 9 .9 4
C ABLE DRU M 1
FHG
6
800
A b t.
F 3
TK 4 7
8
B la tt 2 2 B l.
Example page of ELAN layout
